Thermos 461320508 Product Manual
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Thermos 461320508 Product Manual

461320508
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MODEL 461320508 • PRODUCT GUIDE
THIS GRILL IS FOR OUTDOOR USE ONLY.
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
If you have questions or need assistance during assembly, please call
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
WARNING:
Failure to follow all manufacturer's instructions could
result in serious personal injury and/or property
damage.
CAUTION:
Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if
necessary.
1-800-435-5194
.
461320508 • 80016479 • 11-22-07

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  • Page 1 MODEL 461320508 • PRODUCT GUIDE THIS GRILL IS FOR OUTDOOR USE ONLY. CAUTION: WARNING: Read and follow all safety statements, assembly Failure to follow all manufacturer’s instructions could instructions, and use and care directions before result in serious personal injury and/or property attempting to assemble and cook.
  • Page 2 CAUTION CAUTION CAUTION: Indicates a potentially hazardous situation or For residential use only. Do not use for commercial unsafe practice which, if not avoided, may result in minor cooking. or moderate injury. 2 • 461320508...

  • Page 3: Table Of Contents

    Registration Card ........27 461320508 • 3...
  • Page 4 Check the telephone Retainer Strap by the sun. directory under “Gas Companies” for nearest certified LP • Do not store an LP cylinder in an area where children play. dealers. 4 • 461320508...

  • Page 5: For Your Safety

    Nipple has to be centered into the LP cylinder valve. WARNING If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department! 461320508 • 5...

  • Page 6: Grill Service Center

    • Do not use grill until leak-tested. • If a leak is detected at any time, STOP and call the fire department. • If you cannot stop a gas leak, immediately close LPcylinder valve and call LP gas supplier or your fire department! 6 • 461320508...
  • Page 7 IGNITION BURNER first. • Always close LP cylinder valve and remove If ignition still does not occur, follow match-lighting coupling nut before moving LP cylinder from instructions. specified operation position. Lighting instructions continued on next page. 461320508 • 7...
  • Page 8 • Cooking surfaces: If a bristle brush is used to clean any of stays lit. the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot. 8 • 461320508...

  • Page 9: Spider Alert

    • Store grill indoors ONLY if LP cylinder is turned off and disconnected, removed from grill and stored outdoors. Firebox Electrode burner • When removing grill from storage, follow “Cleaning the Burner bracket Assembly” instructions before starting grill. 461320508 • 9...
  • Page 10 • When reheating takeout foods or fully cooked meats like hot dogs, grill to 165° F, or until steaming hot. 2 Burner Cooking Great indirect cooking on low. Produces slow, even heating. Ideal for slow roasting and baking. 10 • 461320508...
  • Page 11 ** Do not let stainless steel cleaners come in contact with painted or plastic surfaces as damage may occur. ROUTINE CARE ROUTINE CARE STUBBORN STAINS AND RUST Char-Broil® Stainless Steel Char-Broil® Stainless Steel Char-Broil® Stainless Restoration Kit Grill Cleaner Grill Wipes 461320508 • 11...

  • Page 12: Parts List

    Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan Collection™, and The Urban Grill™ are Trademarks of the W.C. Bradley Company. Universal Grill Parts and Design™ is a trademark of the Thermos Company and its affiliates.

  • Page 13: Parts Diagram

    PARTS DIAGRAM – Model No. 461320508 461320508 • 13...

  • Page 14: Assembly

    ASSEMBLY – Model No. 461320508 • Place legs as shown (A). Left leg assembly has large holes on ends of legs. Hook tank exclusion wire into right and left leg assemblies (B). Tank Exclusion Wire Right Leg Assembly Match Holder Left Leg Assembly 14 •...
  • Page 15 Place bottom shelf with cut out hole for LP cylinder next to legs with axle holes. Attach to right and left leg assemblies with 1/4- 20x1-1/2" screws and 1/4-20 flange nuts. 1/4-20 Flange Nut Qty. 4 1/4-20x1-1/2" Machine Screw Qty. 4 Bottom Shelf 461320508 • 15...

  • Page 16: Assembly

    Push leg extenders into right legs. Leg Extenders 1” Hitch Pin Wheel Spacer Qty. 1 Axle Rod Wheel 8mm Flat Washer Bushing Wheel Qty. 1 Qty. 2 Wheel Spacer Hitch Axle Washer "Cone" side of wheel against leg 16 • 461320508...
  • Page 17 Carefully lower the grill head onto the cart. Make sure the regulator hose is hanging outside the cart. Attach with 1/4-20x1/2" screws, 7mm lock washers and 7mm flat washers. Grill Head 7mm Flat Washer 7mm Lock Washer 1/4-20x1/2" Qty. 4 Qty. 4 Machine Screw Qty. 4 461320508 • 17...
  • Page 18 Attach shelf with flange nuts on each side. (C). 1/4-20 Fiber Washer 1/4-20x1/2" Flange Nut Qty. 4 Machine Screw Qty. 4 Qty. 4 Right Side Shelf • Attach fascia to firebox with #8x3/8" self-tap screws. Fascia, Right Side Shelf #8x3/8" Self-Tap Screw Qty. 2 18 • 461320508...
  • Page 19 Attach sideburner shelf with flange nuts on each side ( C). • Attach fascia to firebox with #8x3/8" self-tap screws (D). Fiber Washer 1/4-20x1/2" Qty. 4 Machine Screw Qty. 4 1/4-20 #8x3/8" Flange Nut Self-Tap Screws Sideburner Shelf Qty. 4 Qty. 2 Back of cart Left Fascia 461320508 • 19...
  • Page 20 Press control knobs onto valve stems (E). • Place grate onto sideburner shelf (F). Wing Nut #8-32x3/8" Qty. 1 Machine Screw Qty. 1 Sideburner Bezel Sideburner Sideburner Valve Correctly assembled burner-to-valve engagement Burner Clip Sideburner Ignitor Wire Control Knobs Sideburner Grate 20 • 461320508...
  • Page 21 Remove push button on ignitor module. Place AAA battery into electronic ignition with the negative (—) side facing outward. P button onto ignitor module and turn right 1/4 turn to lock in place. Turn 1/4 Correct position Back of button Swing Away Cooking Grate – AAA Battery 461320508 • 21...
  • Page 22 See Use and Care section to correctly Leak Test and CAUTION perform the Burner Flame Check. • Failure to install tank correctly may allow gas hose to be damaged in operation, resulting in the risk of fire. LP Tank Tank Thumbscrew 22 • 461320508...

  • Page 23: Troubleshooting

    • Wires are loose or disconnected. • Reconnect wires or replace electrode/wire assembly. • Wires are shorting (sparking) between • Replace ignitor wire/electrode assembly. ignitor and electrode. • Dead battery. • Replace with a new AA-size alkaline battery. 461320508 • 23...
  • Page 24 • The worn nozzles don’t have enough “bite” to engage the valve. Try cylinder. with worn threads. a second LP dealer. One burner does not • Grease buildup or food particles in • Clean carry-over tube(s) with wire brush. light from other end(s) of carryover tube(s). burner(s). 24 • 461320508...

  • Page 25: Troubleshooting

    • Electrodes are wet. • Has moisture accumulated on electrode and/or in burner • Use paper towel to remove moisture. ports? • Electrodes cracked or • Inspect electrodes for broken “sparks at cracks. • Replace cracked or broken electrodes. crack”. 461320508 • 25...

  • Page 26: Warranty

    Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-800-435-5194 and then clearly marked on the outside of the package and the package is shipped freight/postage pre-paid to the address above. 26 • 461320508...

  • Page 27: Registration Card

    Merci d’avoir bien voulu remplir ce questionnaire. Vos réponses nous aideront et aideront d’autres compagnies à vous communiquer des offres spéciales susceptibles de vous intéresser. Si vous préférez ne pas recevoir d’informations concernant ces offres spéciales, veuillez cocher ici 461320508 • 27...
  • Page 28 STOP Should you encounter a problem with our product CALL US FIRST Do not return this product to the store. WE CAN HELP GRILL SERVICE CENTER 1-800-435-5194 HOURS 8AM-6PM EST Mon-Fri Please ensure your warranty registration is complete. Grilling Safety Checklist Read and understand owners manual.

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