Thermos 461630208 Product Manual
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Thermos 461630208 Product Manual

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MODEL 461630208 • PRODUCT GUIDE
THIS GRILL IS FOR OUTDOOR USE ONLY.
CAUTION:
Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.
INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.
If you have any questions or need assistance during assembly, please call 1-800-435-5194.
To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com
WARNING:
Failure to follow all manufacturer's instructions
could result in serious personal injury and/or
property damage.
CAUTION:
Some parts may contain sharp edges –
especially as noted in the manual! Wear
protective gloves if necessary.
461630208 • 80012862 • 11-21-07

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Summary of Contents for Thermos 461630208

  • Page 1 MODEL 461630208 • PRODUCT GUIDE THIS GRILL IS FOR OUTDOOR USE ONLY. CAUTION: WARNING: Read and follow all safety statements, assembly Failure to follow all manufacturer’s instructions instructions, and use and care directions before could result in serious personal injury and/or attempting to assemble and cook.
  • Page 2 Date Purchased WARNING CAUTION WARNING: Indicates an potentially hazardous situation For residential use only. Do not use for commercial which, if not avoided, could result in death or serious cooking. injury. 2 • 461630208...

  • Page 3: Table Of Contents

    Use only authorized replacement parts supplied by manufacturer. CAUTION CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or moderate injury. 461630208 • 3...
  • Page 4 • To remove gas from LP cylinder, contact an LP dealer or call a Retainer Strap by the sun. local fire department for assistance. Check the telephone • Do not store an LP cylinder in an area where children play. directory under “Gas Companies” for nearest certified LP dealers. 4 • 461630208...

  • Page 5: For Your Safety

    Continued on next page. Nipple has to be centered into the LP cylinder valve. WARNING If “growing” bubbles appear do not use or move the LP cylinder. Contact an LP gas supplier or your fire department! 461630208 • 5...

  • Page 6: Grill Service Center

    6. Always close LP cylinder valve after performing leak test by • If you cannot stop a gas leak, immediately close turning hand wheel clockwise. LPcylinder valve and call LP gas supplier or your fire department! 6 • 461630208...
  • Page 7 • Never operate grill with LP cylinder out of correct position specified in assembly instructions. • Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position. 461630208 • 7...
  • Page 8 •Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot. 8 • 461630208...

  • Page 9: Spider Alert

    • Store grill indoors ONLY if LP cylinder is turned off and disconnected, removed from grill and stored outdoors. • When removing grill from storage, follow “Cleaning the Burner Assembly” instructions before starting grill. 461630208 • 9...
  • Page 10 For more information call: USDA Meat and Poultry Hotline at • When reheating takeout foods or fully cooked meats like hot 1-800-535-4555 In Washington, DC (202) 720-3333, 10:00 am- dogs, grill to 165° F, or until steaming hot. 4:00 pm EST. 10 • 461630208...

  • Page 11: Parts List

    Outdoor Cooking Collection and Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan Collection™, and The Urban Grill™ are Trademarks of the W.C. Bradley Company. Universal Grill Parts and Design™ is a trademark of the Thermos Company and its affiliates.

  • Page 12: Parts Diagram

    PARTS DIAGRAM – Model No. 461630208 Estimated assembly time: 30 minutes. NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same.

  • Page 13: Assembly

    ASSEMBLY – Model No. 461630208 NOTE: Front legs are curved. A Assemble lower RIGHT front and rear legs with leg extenders to tank support bracket with notches down. Attach with two #10-24x1-1/4" machine screws and wing nuts. B Follow the same procedure for the lower LEFT leg without leg extenders. NOTE: The bracket notches must face up with short side on the outside as shown.
  • Page 14 Pay attention to the direction of Tank exclusion wire Place back brace with rating label between back legs . Attach using #10-24x1-1/4" machine screws and #10-24 wing nuts. Right Leg Qty: 4 #10-24x1-1/4” Machine Screw Qty: 4 #10-24 Wing Nut 14 • 461630208...

  • Page 15: Assembly

    Turn assembly upside-down. Insert axle rod into wheel, legs and other wheel. Attach with a wheel bushing and hitch pin. Axle 1” Hitch Pin Wheel Qty. 1 Wheel Bushing "Cone" side of wheel against leg Wheel Bushing Hitch Pin 461630208 • 15...
  • Page 16 Place valve/hose/regulator onto control panel. Attach with two #10-24x1/2” machine screws. (Note: Make sure the two valve stems are leveled; otherwise, this can cause main burner level problems.) Insert ignitor into control panel. Insert ignitor wire into pin located at end of ignitor. Ignitor Qty: 2 #10-24x1/2” Control Panel Machine Screw Valve/Hose/Regulator 16 • 461630208...
  • Page 17 Warning: Make sure heat shield is placed above the Qty. 2 Qty: 2 two venturis, or else it drops down and may fail to #10-24 #10-24x1/2” protect tank from being overheated. Wing Nut Machine Screw Heat Shield 461630208 • 17...
  • Page 18 Repeat these steps for the other side. Bracket Support (A) Bracket Support (A) Bracket Support (B) Bracket Support (B) Left Shelf Right Shelf Qty: 4 #10-24x1-1/4" Machine Screw Qty: 12 Qty: 12 #10-24 #10-24x1/2” Wing Nut Back Brace Machine Screw 18 • 461630208...
  • Page 19 The center flat portion of the hinge should be on the bottom (see inset below). Qty: 4 Qty: 8 Qty: 4 Fiber Washer #10-24 #10-24X1/2” Rectangle Nut Machine Screw Lower Hinge Center flat portion of hinge on bottom. 461630208 • 19...
  • Page 20 #10-24 Wing Nut Upper lid hinge Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins and hitch pins. 1” Hitch Pin Qty. 2 Hinge Pin Qty. 2 20 • 461630208...
  • Page 21 Insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top, Swing Away is installed upside-down. Swing Away 461630208 • 21...
  • Page 22 Failure to install cylinder correctly may allow gas hose to be damaged in operation, resulting in the risk of fire. Correctly Installed LP cylinder. Always keep LP cylinders in upright position during use, transport, and storage. 22 • 461630208...

  • Page 23: Troubleshooting

    • Clean wire and/or electrode with rubbing alcohol and clean swab. cooking residue. • Wires are loose or disconnected. • Reconnect wires or replace electrode/wire assembly. • Wires are shorting (sparking) between • Replace ignitor wire/electrode assembly. ignitor and electrode. 461630208 • 23...
  • Page 24 Use and Care. Unable to fill LP • Some dealers have older fill nozzles • The worn nozzles don’t have enough “bite” to engage the valve. Try cylinder. with worn threads. a second LP dealer. 24 • 461630208...

  • Page 25: Limited Warranty

    Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-800-241-7548 and then clearly marked on the outside of the package and the package is shipped freight/postage pre-paid to the address above. 461630208 • 25...

  • Page 26: Registration Card

    Please register your grill online at: WWW.GRILLREGISTRATION.COM (If you register online, you do not need to send in this registration card.) La parrilla estaba ensamblada Chimenea / Envíelo a: 26 • 461630208...
  • Page 27 Page intentionally blank 461630208 • 27...
  • Page 28 STOP Should you encounter a problem with our product CALL US FIRST Do not return this product to the store. WE CAN HELP GRILL SERVICE CENTER 1-800-435-5194 HOURS 8AM-6PM EST Mon-Fri Please ensure your warranty registration is complete. Grilling Safety Checklist Read and understand owners manual.

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