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Carrier 38YDA Installation And Start-Up Instructions Manual

Two-speed split-system heat pump

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Installation and Start-Up Instructions
NOTE: Read the entire instruction manual before starting the
installation.
This symbol → indicates a change since the last issue.
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory-authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions thor-
oughly and follow all warnings or cautions included in literature
and attached to the unit. Consult local building codes and National
Electrical Code (NEC) for special requirements.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death. WARNING signifies hazards which
could result in personal injury or death. CAUTION is used to
identify unsafe practices which would result in minor personal
injury or product and property damage.
Before installing, modifying, or servicing system, main elec-
trical disconnect switch must be in the OFF position. There
may be more than 1 disconnect switch. Lock out and tag
switch with a suitable warning label. Electrical shock can
cause personal injury or death.
INSTALLATION RECOMMENDATIONS
NOTE: In some cases noise in the living area has been traced to
gas pulsations from improper installation of equipment.
1. Locate unit away from windows, patios, decks, etc. where unit
operation sound may disturb customer.
2. Ensure that vapor and liquid tube diameters are appropriate to
capacity of unit.
3. Run refrigerant tubes as directly as possible by avoiding
unnecessary turns and bends.
4. Leave some slack between structure and unit to absorb
vibration.
5. When passing refrigerant tubes through the wall, seal opening
with RTV or other pliable silicon-based caulk. (See Fig. 2.)
6. Avoid direct tubing contact with water pipes, duct work, floor
joists, wall studs, floors, and walls.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
PC 101
Catalog No. 563-717
Tab 5a 5a
Two-Speed Split-System Heat Pump
.
7. Do not suspend refrigerant tubing from joists and studs with a
8. Ensure that tubing insulation is pliable and completely sur-
9. When necessary, use hanger straps which are 1 in. wide and
10. Isolate hanger straps from insulation by using metal sleeves
When outdoor unit is connected to factory-approved indoor unit,
outdoor unit contains system refrigerant charge for operation with
indoor unit of the same size when connected by 15 ft of
field-supplied or factory accessory tubing. For proper unit opera-
tion, check refrigerant charge using charging information located
on control box cover or in the Check Charge section of this
instruction.
IMPORTANT: Maximum liquid-line size is 3/8-in. OD for all
residential applications.
IMPORTANT: Always install a liquid-line filter drier. Refer to
Product Data Digest for appropriate part number. Obtain filter
driers from your distributor or branch.
Step 1—Check Equipment and Job Site
UNPACK UNIT
Move to final location. Remove carton taking care not to damage
unit.
INSPECT EQUIPMENT
File claim with shipping company prior to installation if shipment
is damaged or incomplete. Locate unit rating plate on unit corner
Printed in U.S.A.
Form 38YDA-2SI
Fig. 1—Model 38YDA
rigid wire or strap which comes in direct contact with tubing.
(See Fig. 2.)
rounds vapor tube.
conform to shape of tubing insulation. (See Fig. 2.)
bent to conform to shape of insulation.
INSTALLATION
Pg 1
38YDA
A98516
11-98
Replaces: 38YDA1SI

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Summary of Contents for Carrier 38YDA

  • Page 1 Electrical Code (NEC) for special requirements. A98516 Recognize safety information. This is the safety-alert symbol Fig. 1—Model 38YDA When you see this symbol on the unit and in instructions or 7. Do not suspend refrigerant tubing from joists and studs with a manuals, be alert to the potential for personal injury.
  • Page 2 On rooftop applications, mount on level platform or frame. Place NOTE: Avoid contact between tubing and structure unit above a load-bearing wall and isolate unit and tubing set from OUTDOOR WALL INDOOR WALL structure. Arrange supporting members to adequately support unit and minimize transmission of vibration to building.
  • Page 3 To prevent compressor damage DO NOT bury more than 36 in. of refrigerant tubing. If ANY tubing is buried, provide 6-in. vertical rise at service valve. COIL SENSING BULB Outdoor units may be connected to indoor section using accessory tubing package or field-supplied refrigerant grade tubing of correct EQUALIZER size and condition.
  • Page 4 Route 24-v control wires through control wiring grommet and humidistat closes. Fig. 8L and R shows the wiring with a Carrier connect to leads provided in control box. (See Table 2 and Fig. 8.) Thermidistat Control which controls temperature and humidity Use No.
  • Page 5 IN FIG. 8 Carrier Programmable (Model 2S) Latent Capacity Carrier Non-Programmable (Model 2S) Latent Capacity Standard Fan Coil Carrier Thermidistat™ Control (Model RH) Humidifier and Outdoor Sensor Other Brand Models Latent Capacity Carrier Programmable (Model 2S) — Carrier Non-Programmable (Model 2S) —...
  • Page 6 CARRIER NON-PROGRAMMABLE THERMOSTAT TYPICAL TWO-SPEED CARRIER FAN COIL HEAT PUMP MODEL 2S PROGRAMMABLE THERMOSTAT TYPICAL TWO-SPEED MODEL 2S FAN COIL HEAT PUMP W/W1 HEAT STAGE 3 HEAT STAGE 3 W/W1 COOL/HEAT RVS COOLING O/W2 Y/Y2 STAGE 2 24 VAC COMM...
  • Page 7 CARRIER NON-PROGRAMMABLE CARRIER 40FKA THERMOSTAT FK4C TWO-SPEED PROGRAMMABLE 40FKA TWO-SPEED MODEL 2S FAN COIL HEAT PUMP THERMOSTAT FK4C HEAT PUMP MODEL 2S FAN COIL J1 JUMPER JUMPER 24 VAC HOT 24 VAC HOT 24 VAC COMM COOL/HEAT Y1/W2 STAGE 1...
  • Page 8 CARRIER CARRIER PROGRAMMABLE NON-PROGRAMMABLE SINGLE-STAGE TWO-SPEED THERMOSTAT THERMOSTAT SINGLE-STAGE TWO-SPEED FURNACE HEAT PUMP MODEL 2S MODEL 2S FURNACE HEAT PUMP COOL/HEAT Y1/W2 24 VAC HOT STAGE 1 24 VAC COMM W/W1 HEAT STAGE 3 W/W1 HEAT STAGE 3 COOL/HEAT Y/Y2...
  • Page 9 CARRIER CARRIER PROGRAMMABLE THERMIDISTAT DUAL FUEL CONTROL SINGLE-STAGE TWO-SPEED TWO-SPEED THERMOSTAT SINGLE-STAGE HEAT PUMP MODEL RH FURNACE MODEL DF HEAT PUMP FURNACE RVS COOLING O/ W2 24 VAC HOT COOL/HEAT Y1/W2 STAGE 1 W/W1 HEAT STAGE 3 HEAT STAGE 3...
  • Page 10 CARRIER NON-PROGRAMMABLE TWO-STAGE CARRIER THERMOSTAT FURNACE WITH PSC TWO-SPEED PROGRAMMABLE TWO-STAGE MODEL 2S BLOWER MOTOR HEAT PUMP THERMOSTAT FURNACE WITH PSC TWO-SPEED MODEL 2S BLOWER MOTOR HEAT PUMP 24 VAC HOT COOL/HEAT Y1 * Y1/W2 STAGE 1 24 VAC COMM...
  • Page 11 CARRIER TWO-STAGE PROGRAMMABLE VARIABLE-SPEED TWO-STAGE CARRIER THERMOSTAT FURNACE WITH ICM TWO-SPEED VARIABLE-SPEED NON-PROGRAMMABLE MODEL 2S BLOWER MOTOR HEAT PUMP FURNACE WITH ICM THERMOSTAT TWO-SPEED BLOWER MOTOR MODEL 2S HEAT PUMP COOL/HEAT Y1 * Y1/W2 STAGE 1 24 VAC HOT 24 VAC COMM...
  • Page 12 VARIABLE SPEED 80% VARIABLE SPEED 80% NON-CONDENSING FURNACE NON-CONDENSING FURNACE CARRIER BOARD PROGRAMMABLE CARRIER BOARD DUAL FUEL THERMIDISTAT TWO-SPEED THERMOSTAT HEAT PUMP CONTROL TWO-SPEED MODEL DF MODEL RH HEAT PUMP FURNACE O/W2 RVS COOLING BOARD FURNACE O/W2 RVS COOLING BOARD...
  • Page 13: Wiring Diagram Notes

    WIRING DIAGRAM NOTES: 1. Carrier thermostat wiring diagrams are only accurate for model numbers TSTAT _ _ _ _ _ _ _. 2. Wiring must conform to NEC or local codes. 3. Connect 24-v field wiring to factory-provided stripped leads.
  • Page 14 Table 3—Airflow Selection for 58UHV,58UXV Furnaces (CFM) FURNACE AIRFLOW SELECTION BOARD SETTINGS Cool CFM Per Ton Jumper Position 38YDA FURNACE Cool Size AC/HP UNIT MODEL/HEATING Jumper Jumper SIZE SIZE Heat Pump Heating Airflow* Position Position High High High HP—EFFY 1260 1100 HP—CMFT...
  • Page 15 NOTE: Carrier electronic thermostats are equipped with a 15- minute staging timer. This timer prevents the 2-speed system from operating at high speed until unit has been operating in low speed for 15 minutes unless there is at least a 5°F difference between...
  • Page 16 Mechanical thermostats operate with a staging differential of 2°F No flash (droop). Carrier electronic thermostats are droopless, meaning that * Function light signal order of importance in case of multiple signal request; 1 they maintain room temperature at set point without latching is most important.
  • Page 17 3 connector. (See Fig. 9.) NOTE: Do not select the Furnace Interface Option if using a Carrier Dual Fuel thermostat or the Thermidistat Control. TEMPERATURE (°F) When this option is selected, heat pump is locked out of operation...
  • Page 18 BALANCE POINT PRESSURE SWITCH PROTECTION This feature can be used in 2 different options: furnace interface or The outdoor unit is equipped with high- and low-pressure electric heat staging. Refer to the Furnace Interface section for its switches, wired in series. If the control senses the opening of a application.
  • Page 19 Table 11—Two-Speed Compressor THERMISTOR CURVE (Winding Resistance at 70°F ± 20°) WINDING 3 TON 4 TON 5 TON T1-T2 0.80 0.70 0.60 T1-T3 3.20 2.20 1.80 T1-T7 1.30 1.00 1.00 T1-T8 3.10 2.20 2.00 The 2-speed compressor is protected by an internal pressure relief (IPR) which relieves discharge gas into compressor shell when differential between suction and discharge pressures exceeds 500 psi.
  • Page 20: Service Training

    [ ] Classroom Service Training A94328 Copyright 1998 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 38yda2si Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

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