Carrier WeatherMaker 38YDB Installation Instructions Manual
Carrier WeatherMaker 38YDB Installation Instructions Manual

Carrier WeatherMaker 38YDB Installation Instructions Manual

Two-speed split system heat pump with puron refrigerant
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Installation Start-Up and Instructions
NOTE: Read the entire instruction manual before starting the
installation.
SAFETY CONSIDERATIONS
Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory-authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions thor-
oughly and follow all warnings or cautions included in literature
and attached to the unit. Consult local building codes and National
Electrical Code (NEC) for special requirements.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, and CAU-
TION. These words are used with the safety-alert symbol. DAN-
GER identifies the most serious hazards which will result in severe
personal injury or death.
WARNING signifies hazards which could result in personal injury
or death. CAUTION is used to identify unsafe practices which
would result in minor personal injury or product and property
damage.
Before installing, modifying, or servicing system, main elec-
trical disconnect switch must be in the OFF position. There
may be more than 1 disconnect switch. Lock out and tag
switch with a suitable warning label. Electrical shock can
cause personal injury or death.
Puron® (R-410A) systems operate at higher pressures than
standard R-22 systems. Be certain that service equipment is
rated for R-410A. Some R-22 service equipment may not be
acceptable. Check with your distributor.
INSTALLATION RECOMMENDATIONS
NOTE: In some cases noise in the living area has been traced to
gas pulsations from improper installation of equipment.
1. Locate unit away from windows, patios, decks, etc. where unit
operation sound may disturb customer.
2. Ensure that vapor and liquid tube diameters are appropriate to
capacity of unit.
3. Run refrigerant tubes as directly as possible by avoiding
unnecessary turns and bends.
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
PC 101
Catalog No. 533-761
Tab 5a 5a
WeatherMaker™ Two-Speed Split System
Heat Pump with Puron® Refrigerant
.
4. Leave some slack between structure and unit to absorb
vibration.
5. When passing refrigerant tubes through the wall, seal opening
with RTV or other pliable silicon-based caulk. (See Fig. 2.)
6. Avoid direct tubing contact with water pipes, duct work, floor
joists, wall studs, floors, and walls.
7. Do not suspend refrigerant tubing from joists and studs with a
rigid wire or strap which comes in direct contact with tubing.
(See Fig. 2.)
8. Ensure that tubing insulation is pliable and completely sur-
rounds vapor tube.
9. When necessary, use hanger straps which are 1 in. wide and
conform to shape of tubing insulation. (See Fig. 2.)
10. Isolate hanger straps from insulation by using metal sleeves
bent to conform to shape of insulation.
When outdoor unit is connected to factory-approved indoor unit,
outdoor unit contains system refrigerant charge for operation with
indoor unit of the same size when connected by 15 ft of
field-supplied or factory accessory tubing. For proper unit opera-
tion, check refrigerant charge using charging information located
on control box cover or in the Check Charge section of this
instruction.
IMPORTANT: Maximum liquid-line size is 3/8–in. O.D. for all
residential applications.
IMPORTANT: Always install the factory-supplied Puron® heat
pump (bi-flow) liquid line filter drier. Obtain replacement filter
driers from your distributor or branch.
Printed in U.S.A.
Form 38YDB-1SI
Fig. 1—Model 38YDB
Pg 1
12-00
38YDB
A98516
Replaces: New

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Summary of Contents for Carrier WeatherMaker 38YDB

  • Page 1 38YDB WeatherMaker™ Two-Speed Split System Heat Pump with Puron® Refrigerant Visit www.carrier.com Installation Start-Up and Instructions NOTE: Read the entire instruction manual before starting the installation. SAFETY CONSIDERATIONS Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock, or other conditions which may cause death, personal injury, or property damage.
  • Page 2: Installation

    NOTE: Avoid contact between tubing and structure 3 /8 - IN. DIA TIEDOWN KNOCKOUTS IN BASEPAN (2) PLACES OUTDOOR WALL INDOOR WALL CAULK LIQUID TUBE VAPOR TUBE INSULATION THROUGH THE WALL JOIST ″ VIEW FROM TOP HANGER STRAP (AROUND VAPOR INSULATION TUBE ONLY) VAPOR TUBE...
  • Page 3: Fan Coils

    Step 5—Elevate Unit To prevent damage to the unit, use a brazing shiled and wrap TXV with wet cloth or use heat sink material. Accumulation of water and ice in base pan may cause equipment damage. 7. Sweat swivel adapter (See Fig. 6D) to inlet of indoor coil and attach to TXV (See Fig.
  • Page 4 INLET COIL A00400 Fig. 6—TXV Kit Contents SENSING BULB STRAP 8 O'CLOCK 4 O'CLOCK A00399 Fig. 7—Positioning of Sensing Bulb 15. Proceed with remainder of unit installation. LSV should be installed between filter drier and indoor coil as close as possible to filter drier. Follow the Installation Instructions LONG-LINE APPLICATIONS, INSTALL LIQUID-LINE included with accessory kit.
  • Page 5 REFRIGERANT TUBING AND FILTER DRIER Do not leave system open to atmosphere any longer than minimum required for installation. POE oil in compressor is Installation of filter drier in liquid line is required. extremely susceptible to moisture absorption. Always keep ends of tubing sealed during installation.
  • Page 6 Table 2—Accessory Usage REQUIRED FOR LOW-AMBIENT REQUIRED FOR LONG-LINE ACCESSORY APPLICATIONS APPLICATIONS (BELOW 55°F) (OVER 50 FT) Wind Baffle See Low-Ambient Instructions Support Feet Recommended Puron® Balanced-Port Hard Shutoff TXV Yes† Yes† See Long-line Puron® Liquid-Line Solenoid Valve for Heating ApplicationGuideline * For tubing line sets between 50 and 175 ft, for 20 ft vertical differential refer to Application Guideline and Service Manual for Residential Split-System Air Conditioners and Heat Pumps using Puron®...
  • Page 7 Fig. safety. Connect power wiring to leads provided as shown in Fig. l3C shows the wiring with a Carrier Thermidistat Control which controls temperature and humidity level without the need for an additional humidistat and relay.
  • Page 8 IN FIG. 13 Carrier Programmable (Model 2S) Latent Capacity Carrier Non-Programmable (Model 2S) Latent Capacity Standard Fan Coil Carrier Thermidistat™ Control (Model RH) Humidifier and Outdoor Sensor Other Brand Models Latent Capacity Carrier Programmable (Model 2S) — Carrier Non-Programmable (Model 2S) —...
  • Page 9: Unit Charge

    Service valve gage ports are not equipped with Schrader NOTE: Carrier electronic thermostats are equipped with a 15- valves. To prevent personal injury, make sure gage manifold minute staging timer. This timer prevents the dual capacity system...
  • Page 10: Cooling Operation

    Table 6—Airflow Selection for FK4, FV4, or 40FK Fan Coils (CFM) EASY SELECT CONTROL BOARD HEATING CFM COOLING CFM 38YDB 40FK/FK4/FV4 AC/HP AC/HP UNIT UNIT SYSTEM TYPE SIZE CFM ADJUST High High SIZE SIZE (Orange Wire) (Blue Wire) (Black Wire) HP—EFF FK4C 001 HP—COMFORT...
  • Page 11 PROGRAMMABLE NON-PROGRAMMABLE THERMOSTAT TYPICAL TWO-SPEED THERMOSTAT TYPICAL TWO-SPEED MODEL 2S FAN COIL HEAT PUMP MODEL 2S FAN COIL HEAT PUMP HEAT STAGE 3 W/W1 W/W1 HEAT STAGE 3 RVS COOLING O/W2 COOL/HEAT Y/Y2 STAGE 2 COOL/HEAT Y1/W2 24 VAC COMM STAGE 1 COOL/HEAT Y/Y2...
  • Page 12 PROGRAMMABLE 40FK/FV4 NON-PROGRAMMABLE 40FK/FV4 TWO-SPEED THERMOSTAT THERMOSTAT TWO-SPEED HEAT PUMP MODEL 2S FAN COIL MODEL 2S FAN COIL HEAT PUMP J1 JUMPER JUMPER 24 VAC HOT 24 VAC HOT 24 VAC COMM COOL/HEAT Y1/W2 STAGE 1 RVS COOLING O/W2 COOL/HEAT Y/Y2 Y/Y2 STAGE 2...
  • Page 13 PROGRAMMABLE NON-PROGRAMMABLE SINGLE-STAGE TWO-SPEED THERMOSTAT THERMOSTAT SINGLE-STAGE TWO-SPEED MODEL 2S FURNACE HEAT PUMP MODEL 2S FURNACE HEAT PUMP COOL/HEAT 24 VAC HOT Y1/W2 STAGE 1 24 VAC COMM W/W1 HEAT STAGE 3 HEAT STAGE 3 W/W1 COOL/HEAT COOL/HEAT Y/Y2 Y/Y2 STAGE 2 STAGE 2 O/W2...
  • Page 14 THERMIDISTAT PROGRAMMABLE CONTROL SINGLE-STAGE TWO-SPEED DUAL FUEL HEAT PUMP MODEL RH FURNACE THERMOSTAT TWO-SPEED SINGLE-STAGE HEAT PUMP MODEL DF FURNACE RVS COOLING O/ W2 24 VAC HOT COOL/HEAT Y1/W2 STAGE 1 W/W1 HEAT STAGE 3 HEAT STAGE 3 W/W1 (FURNACE) COOL/HEAT Y/Y2 STAGE 2...
  • Page 15 PROGRAMMABLE TWO-STAGE NON-PROGRAMMABLE TWO-STAGE THERMOSTAT FURNACE WITH PSC TWO-SPEED THERMOSTAT FURNACE WITH PSC TWO-SPEED MODEL 2S BLOWER MOTOR HEAT PUMP MODEL 2S BLOWER MOTOR HEAT PUMP COOL/HEAT Y1 * Y1/W2 24 VAC HOT STAGE 1 24 VAC COMM W/W1 W/W1 HEAT STAGE 3 HEAT STAGE 3 W/W1...
  • Page 16 TWO-STAGE TWO-STAGE PROGRAMMABLE VARIABLE-SPEED VARIABLE-SPEED NON-PROGRAMMABLE TWO-SPEED THERMOSTAT FURNACE WITH ICM FURNACE WITH ICM THERMOSTAT TWO-SPEED MODEL 2S BLOWER MOTOR HEAT PUMP BLOWER MOTOR MODEL 2S HEAT PUMP COOL/HEAT Y1 * Y1/W2 24 VAC HOT STAGE 1 24 VAC COMM W/W1 HEAT STAGE 3 W/W1...
  • Page 17 VARIABLE SPEED 80% VARIABLE SPEED 80% NON-CONDENSING FURNACE NON-CONDENSING FURNACE BOARD BOARD PROGRAMMABLE THERMIDISTAT DUAL FUEL TWO-SPEED TWO-SPEED CONTROL THERMOSTAT MODEL RH HEAT PUMP HEAT PUMP MODEL DF FURNACE FURNACE O/W2 O/W2 RVS COOLING RVS COOLING BOARD BOARD HEAT/COOL COOL/HEAT Y1/W2 Y1/W2 STAGE 1...
  • Page 18: Wiring Diagram Notes

    AIRFLOW SELECTOR A97466 WIRING DIAGRAM NOTES: 1. Carrier thermostat wiring diagrams are only accurate for model numbers TSTAT _______. 2. Wiring must conform to NEC or local codes. 3. Connect 24v field wiring to factory-provided stripped leads. 4. Thermostats are factory configured with 5-minute compressor cycle protection and 4 cycles per hr limit. See thermostat Installation Instructions for details.
  • Page 19 NON-PROGRAMMABLE 40FK THERMOSTAT FK4/FV4 TWO-SPEED FAN COIL MODEL 2S HEAT PUMP J1 JUMPER 24 VAC HOT 24 VAC COM COOL/HEAT Y/Y2 Y/Y2 STAGE 2 W/W2 HEAT STAGE 3 J2 JUMPER RVS COOLING O/W2 COOL/HEAT STAGE 1 OUTDOOR SENSOR CONNECTION A00333 Fig.
  • Page 20: Dip Switch

    Table 7—Required Liquid-Line Temperature (°F) Table 8—LED Control Function Light Code CODE DEFINITION REQUIRED SUBCOOLING TEMPERATURE LIQUID PRESSURE AT (°F) SERVICE VALVE Constant flash No demand (PSIG) No pause Stand by 1 flash Low-speed operation w/pause 2 flashes High-speed operation w/pause 3 flashes Outdoor ambient thermistor failure...
  • Page 21 CEBD430439-03A SS0ID PWM2 DEFROST TIME (MIN) PWM1 C O M M S TAT U S CEPL130439-01 C E S O 1 3 0 0 7 8 - 0 0 A00379 Fig. 15—Control Board Table 10—Factory Defaults FAILED COMPONENT FUNCTION DEFAULT Defrost is initiated based on coil Defrost Initiation temperature and time.
  • Page 22: Care And Maintenance

    THERMISTOR CURVE TEMPERATURE (DEG. F) A91431 Fig. 16—Resistance Values Versus Temperature Control Box Side of Unit THERMISTOR PLACED UNDERNEATH BASE PAN (ATTACHED TO BASE PAN WITH ADHESIVE) A00430 Fig. 17—View from Top of Base Pan CARE AND MAINTENANCE For continuing high performance and to minimize possible equip- ment failure, periodic maintenance must be performed on this equipment.
  • Page 24 Copyright 2001 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 38ydb1si Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4 PC 101 Catalog No. 533-761 Printed in U.S.A.

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