Troubleshooting Chart; Motor - Tool Shop AT01101 Operator's Manual

1/3hp/2-gallon air compressor
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NOTE: Troubleshooting problems may have similar causes and solutions.
PROBLEM
Tank drain valve is open
Fittings Leak
Restricted air intake
Prolonged excessive use of air
Low pressure or
Compressor not large
not enough air or
enough
compressor does
not stop
Hole in air hose
Tank leaks
Blown seals
Valve leaks
Leaking or worn piston
Air leaks from
Dirty or damaged
regulator, or
regulator does not
regulator internal parts.
regulate pressure
Regulated
This is normal
pressure gauge
reading drops
Compressor not large
when air
enough
accessory is
being used
Tank pressure exceeded
Pressure relief
normal rating pressure
valve opens
Pressure switch stuck
Tank pressure exceeds
preset pressure switch
limit
Motor overload protection
has tripped
Fuse blown or circuit
breaker tripped
Motor will not run
Check have stuck open
Pressure bleeder valve
on pressure switch has
not unloaded head
pressure
Wrong wire gauge in cord
or excessive extension
cord length
Loose electrical connections
Possible defective Capacitor
Paint spray on internal
motor parts
Possible defective motor

TROUBLESHOOTING CHART

POSSIBLE CAUSE
Close tank drain valve.
Check fittings with soapy water. Tighten or reseal leaking
fittings. DO NOT OVERTIGHTEN.
Clean or replace air filter element.
Decrease amount of air used.
Check air requirement of accessory. If it is higher than
CFM and pressure supplied by compressor, you need a
larger compressor. Most accessories are rated at 25% of
actual CFM while running continuously.
Check and replace if necessary.
WARNING:
Immediately replace tank. DO NOT attempt to repair.
Replace compressor assembly.
Replace compressor assembly.
Replace compressor assembly.
Replace regulator or internal parts.
If pressure drops to low, adjust regulator while accessory is used.
Check air requirement of accessory. If it is higher than
CFM and pressure supplied by compressor, you need a
larger compressor. Most accessories are rated at 25% of
actual CFM while running continuously.
Replace pressure switch
Replace pressure switch
Motor will start automatically when tank pressure drops
below kick-in pressure of pressure tank.
Let motor cool off and overload switch will automatically
reset. This may take several minutes.
Replace blown fuse or reset circuit breaker. Do not use
fuse or circuit breaker with higher rating than specified for
you branch circuit.
Check for proper fuse; "Fusetron" type T is acceptable.
Check for low voltage and proper extension cord size.
Disconnect other applications from circuit. Operate
compressor on a dedicated circuit.
Remove and clean or replace.
Bleed line by moving pressure switch lever to OFF position
before restarting. If bleeder valve does not open, replace
bleeder valve.
Check for proper gauge and extension cord length.
Contact authorized service center.
Contact authorized service center.
Have checked at service center. Do not operate
compressor in the paint spray area.
Have checked at service center.
-Page 8-
SOLUTION

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