CYBEX 600T Service Manual

Cardiovascular systems

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Owner's manual (41 pages)

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Page 1 Cybex 600T Treadmill Service Manual Cardiovascular Systems Cybex and the Cybex logo are registered trademarks of Cybex International, Inc. Stableflex and the Stableflex logo are registered trademarks of Cybex International, Inc. Polar is a registered trademark of Polar. DISCLAIMER: Cybex International, Inc. makes no representations or warranties regarding the contents of this manual. We reserve the right to revise this document at any time or to make changes to the product described within it without notice or obligation to notify any person of such revisions or changes.
Page 3 Cybex is not responsible for injuries or damages result of cord or plug modification. This treadmill is for use on a nominal 115 VAG ±10%, 60 Hz and 20 amps or a 220 VAG ±15%, 50 Hz/60 Hz and 15 amps grounded, dedicated circuit.
Page 4: Important Safety Instructions
Cybex 600T Treadmill Service Manual Important Safety Instructions (Save These Instructions) DANGER: To reduce the risk of electric shock, always unplug this treadmill from the electrical outlet immediately after using it and before cleaning it. ! WARNING: Serious injury could occur if these precautions are not observed. To...
Page 5 • Use Cybex factory parts when replacing parts on the treadmill. • Do not modify the treadmill in any way. • Do not use attachments unless recommended for the treadmill by Cybex. • Report any malfunctions, damage or repairs to the facility.
Page 6: About This Manual
English values are listed first, followed by metric units in parentheses. For example: 1" (2.54 cm). An Owner's Manual is shipped with each 600T Treadmill. To purchase a copy of the Service Manual contact Cybex Customer Service at 888-462-9239 or 508-533-4300.
Page 7: Declaration Of Conformity
Cybex 600T Treadmill Service Manual Declaration of Conformity We declare that to the best of our knowledge that the fitness equipment listed below, and manufactured by: Cybex International, Inc. 10 Trotter Drive Medway MA, 02053, USA Conforms to: Directives: 73/23/EEC, 89/336/EEC...
Page 8 Cybex 600T Treadmill Service Manual Page vi...
Page 9: Table Of Contents
Cybex 600T Treadmill Service Manual Table of Contents Drive Motor ....Read All Instructions and Warnings Motor Brush 5-1 0 Important Safety Instructions Elevation Motor 5-13 Lower Control Board .5-15...
Page 11: Warning Decals
Cybex 600T Treadmill Service Manual Table of Contents 1- Safety Read All Instructions & Warnings Important Safety Instructions BOOT Carefully read and understand the following before using the treadmill: This Manual About Important Voltage Information • Warning Decals FCC Compliance Information. iv V Declaration of Confoonity •...
Page 12: Caution Decals
Cybex 600T Treadmill service Manual Caution Decals Caution decals indicate a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. The caution decals used on the GOOT are shown below. DISCONNECT DEBRANCHEZ CORTE LA POWER...
Page 13: Key Functions
Cybex 600T Treadmill Service Manual Technical Specifications Table of Contents & Read All Instructions Warnings Important Safety Instructions About This Manual Specifications Important Voltage Information. FCC Compliance Information . V Declaration of Conformity Length: (211 cm) Table of Contents Width:...
Page 14 Cybex 600T Treadmill Service Manual Page 2-2...
Page 15: Regular Maintenance Activities
Every Month - Vacuum any dust or dirt that might accumulate under or Contacting Service . . around the 600T. Motors are especially susceptible to dust and dirt, and Serial Number & Voltage ..restricted airflow can prevent adequate cooling that could shorten...
Page 16 surrounding areas. Also use a dry cloth for the areas that you can It reach with the vacuum cleaner. If the machine has not been used for some time or is excessively dirty, use a dry cloth to wipe all exposed areas. Replace the cover and screws when finished. Four Times Per Year - Clean the belt and the deck surfaces to minimize the effect of friction between the wood deck and the running belt.
Page 17: Running Belt Maintenance
Cybex 600T Treadmill service Manual Table adjustment bolts 1/2 of a turn (clockwise). Adjust the belt until no further of Contents slipping is felt. Read & All Instructions Warnings Important Safety Instructions This Manual About Voltage Important Running Belt Maintenance...
Page 18 Belt and Deck Surfaces - To minimize the effect of friction between the deck and the running belt, Cybex recommends cleaning the underside of the running belt and the top on the running deck surface by wiping them with a clean, dry towel. This simple procedure should be done approximately four times a year to prevent premature wear of the deck, running belt and the drive motor system.
Page 19 Cybex 600T Treadmill Service Manual Table of Contents 4 - Troubleshooting Read All Instructions & Warnings Important Safety Instructions About This Manual Test Mode Important Voltage Information. iv Information Compliance V Declaration of Conformity To enter Test Mode press and hold down any key on the display and turn the...
Page 20: Key Functions
Cybex 600T Treadmill Service Manual Key Functions While in Test Mode press the following keys for desired information: Start Starts the belt at 1.0 mph (1.6 kph) Exits diagnostics to 'Dormant' Lights each LED segment as key pressed again. Hills...
Page 21: Running Belt
Cybex SOOT Treadmill Service Manual bAd2 Internal RAM error Table of Contents bAd3 Watchdog fault type 1 Read All Instructions & Warnings Important Safety Instructions bAd4 Watchdog fau It type 2 About This Manual brush Motor brush wear. "BRUSH" scrolls while in Dormant Important Voltage Information.
Page 22 Cybex 600T Treadmill Service Manual 3. Adjust the speed sensor gap. A. Loosen the Phillips head screw. Adjust the gap between the speed sensor and the flywheel should be between 1/4 - 5/16" (.635 - .795 cm). B. Tighten the Phillips head screw.
Page 23: Rear Roller
Cybex 600T Treadmill Service Manual 5 - Removal & Replacement Table of Contents Read & All Instructions Warnings Important Safety Instructions About This Manual Running Deck Important Voltage Information. FCC Compliance Information . Declaration of Conformity Table of Contents NOTE: This procedure will cover the running deck, running belt, front Safety roller, rear roller and drive belt.
Page 24 Cybex 600T Treadmill Service Manual End Caps Phillips Head Figure 2 3. Remove the plastic end caps and side rails. A. Remove the Phillips head screws that fasten each of the plastic end caps in place and set aside. See Figure 2.
Page 25 Cybex 600T Treadmill Service Manual Table of Contents Read All Instructions & Warnings Important Safety Instructions About This Manual Important Vo/tage Information. iv FCC Compliance Information . iv V Declaration of Conformity Table of Contents Safety warning Decals... 1-1 Caution Decals .
Page 26 Cybex 600T Treadmill Service Manual 7. Remove the front roller. Loosen remove the two bolts four washers that fasten the front roller the front end assembly. See Figure 6. Remove drive belt from drive pulley. Lift and slide the roller...
Page 27 Cybex 600T Treadmill Service Manual Table of Contents C. The running belt is now free to remove from the treadmill. Read All Instructions Warnings & Important Safety Instructions NOTE: If you are reusing the same belt be sure to note which way the About This Manual belt is positioned before removing it from the treadmill.
Page 28 Cybex 600T Treadmill Service Manual Drive Belt 11. Re-tension the drive belt. Place the drive belt tensioning roller in position under the front bracket on the drive belt tensioning assembly. See Figure 5. Place the two steel bar springs over the drive belt tensioning roller plate and under the front bracket on the drive belt tensioning assembly.
Page 29: Motor Brush 5-1 0 Elevation Motor
Cybex 600T Treadmill Service Manual Table of Contents B. Reinstall each end cap with its Phillips head screw. Read All Instructions & Warnings Important Safety Instructions 16. Attach the motor cover. About This Manual A. Place the rear of the motor cover in the rear guide holes.
Page 30 Cybex 600T Treadmill Service Manual Disconnect the brush wear indicator wire (yellow) from the lower control board. D. Disconnect the speed sensor cable (four pin connector) from the lower control board. 4. Remove the drive belt tensioner. A. Loosen and remove the mounting bolt on top of the drive belt tensioning assembly.
Page 31: Lower Control Board
Cybex 600T Treadmill Service Manual Table of Contents Read All Instructions & Warnings Important Safety Instructions About This Manual Important Voltage Information. FCC Compliance Information V Declaration of Conformity Table of Contents Safety Warning Decals. Caution Decals ..
Page 32: Motor Brush
Cybex SOOT Treadmill Service Manual Replace the two washers and bolt that hold the flywheel in place. Tighten the bolt. Motor Brush NOTE: If you are not replacing the motor brushes skip step 14. NOTE: When IIBrush scrolls across screen it indicates motor brush wear. The treadmill...
Page 33: Power Cables
Cybex 600T Treadmill Service Manual Table of Contents & Read All Instructions Warnings Important Safety Instructions About This Manual Motor Important Voltage Information Lead FCC Compliance Information. Exit V Declaration of Conformity Table of Contents Safety Warning Decals..
Page 34 Cybex 600T Treadmill Service Manual B. Place the two steel bar springs and the drive belt tensioning roller plate under the front bracket on the drive belt tensioning assembly. Be sure springs are firmly seated against the stop under the drive belt retainer. See Figure 5.
Page 35: Power Cord Inlet
Cybex 600T Treadmill Service Manual B. Connect the brush wear indicator wire (yellow) into the lower control Table of Contents board. & Read Instructions Warnings Important Safety Instructions C. Connect the speed sensor cable (four pin connector) into the lower...
Page 36 Cybex 600T Treadmill Service Manual 4. Replace the elevation motor. A. Lower the elevation motor into the front end assembly. B. Install the upper clevis pin (longer) and cotter pin. See Figure 12. C. Lift the elevation swing arm and install the lower clevis pin (shorter) and cotter pin.
Page 37: Lower Display Board
Cybex 600T Treadmill Service Manual elevation assembly. Table of Contents Read AJllnstructions Warnings & E. Lower the elevation. Important Safety Instructions About This Manual Stop the treadmill. Turn the main power switch in the front panel to Important Voltage Information. iv the off (0) position.
Page 38: Line Filter
Cybex SOOT Treadmill Service Manual Plug the cable connections into the lower control board. This includes the power in, drive motor, elevation motor, speed sensor, brush wear indicator and display cables. The white wire connects to the terminal "AC NEUT" or "L1" on the 220V. The black wire connects to the terminal "AC L1NE"...
Page 39: Heart Rate Board
Cybex 600T Treadmill Service Manual Table of Contents Remove the front end cap by removing the three Phillips head screws which hold it in place. Read Instructions & Warnings Important Safety Instructions B. Unplug and remove the main power lines (black and white cables)
Page 40: Power Cord Inlet
Cybex 600T Treadmill Service Manual 6. Replace the main power switch needed. A. Unplug the old power switch and replace it by plugging in the new power switch. Power Cord Inlet NOTE: If you are replacing the power cord inlet with a new one follow step If not, skip to step 8.
Page 41: Lower Display Cable
Cybex 600T Treadmill Service Manual Table of Contents Read All Instructions & Warnings Important Safety Instructions About This Manual Important Voltage Information FCC Compliance Information . iv Declaration of Conformity Table of Contents Safety Waming Decals..Caution Decals .
Page 42 Cybex 600T Treadmill Service Manual E-Stop CSAFE Contact Heart Polar Port Port Rate Port Port Polar Front Sensor Board Plate Figure 16 Heart Rate Board Tools Required • Phillips head screwdriver NOTE: This procedure will cover the heart rate board and handset board.
Page 43 Cybex SOOT Treadmill Service Manual Table of Contents Remove the heart rate board. See Figure 16. Read All Instructions & Warnings A. Remove the two small Phillips head screws and two spacers which Important Safety Instructions hold the heart rate board in place.
Page 44: Upper Display Cable
Cybex 600T Treadmill Service Manual B. Unplug the treadmill from the power outlet. 2. Remove the console back. A. Remove the eleven Phillips head screws on the console back. Leave the top screw which holds the accessory holder in place. The top screw will keep the accessory holder in place on the console back.
Page 45 Cybex 600T Treadmill Service Manual Table of Contents 2. Remove the console back. Read All Instructions & Warnings A. Remove the eleven Phillips head screws on the console back. Leave Important Safety Instructions the top screw which holds the accessory holder in place. The top About This Manual screw will keep the accessory holder in place on the console back.
Page 46 Cybex 600T Treadmill Service Manual 4. Remove the display cable. A. Locate the connector that goes from the upright into the handlebar. If needed gently use needle nose pliers to pull the cable out of the handlebar. Unplug the connector and pull the upper display cable out of the handlebar. See Figure 17.
Page 47 Manual Cybex 600T Treadmill Service Table of Contents Put the connector into the entry hole and push the twisted part down. Bend the remaining cable in half as you feed it into the tube. Read All Instructions & Warnings Important Safety Instructions D.
Page 48 Cybex 600T Treadmill Service Manual 3. Remove the display overlay(s). A. Disconnect the switch membrane (upper and/or lower). See Figure 16. B. Peel up a corner of the old display overlay and pull off the overlay(s). Attach the display overlay(s).
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Page 51 Cybex 600T Treadmill Service Manual Table of Contents 6 - Diagrams & Read All Instructions Warnings Important Safety Instructions About This Manual Parts List Important Voltage Information FCC Compliance Information . iv V Declaration of Conformity DESCRIPTION ITEM QTY. PART NO.
Page 52 Cybex 600T Treadmill Service Manual ITEM QTY. PART NO. DESCRIPTION ITEM QTY. PART NO. DESCRIPTION DE-15740 Warning Label HB-15549 Tensioner Wheel AX-15843 Junction Cover HX-15751 Pad, Drive Motor Ground Isolating PL-15566 Junction Cover AD-61532 Lower Display Board (Handset) PL-15567 Junction Cover...
Page 53: Diagrams Parts List
Contact your authorized Cybex dealer on all warranty-related matters. Your Polar Board 5-21 Upper Display Cable 5-22 local Cybex dealer will request an RMA from Cybex, if applicable. Under no Lower Display Cable 5-24 circumstances will defective parts or equipment be accepted by Cybex without Display Overlays...
Page 54: Damaged Parts
Cybex 600T Treadmill Service Manual 4. At Cybex's discretion, the technician may request that you return the problem part(s) to Cybex for evaluation and repair or replacement. The technician will assign you an RMA number. This number must be clearly displayed on the outside of the package that...
Page 55: Exploded View
Warning Decals Compliance Warnings .ii, Contacting Service CSAFE 5-19 watts NEMA website Customer Service Weight of product Cybex address Optional Heart Rate Systems Weight, User ordering parts Damaged Parts Width Outlet Requirement Decals 1-1, 1-2 overlays .4-1, 5-25 Deck Material...

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