Safe Operation Practices for Ride-On Mowers DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH. WARNING: In order to prevent ac ci den tal starting when setting up, trans port ing, ad just ing or making repairs, al ways dis con nect spark plug wire and place...
Safe Operation Practices for Ride-On Mowers III. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never assume that children will remain where you last saw them. •...
UNASSEMBLED PARTS Keys (2) Keys Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier. Stan dard wrench sizes are listed. (1) 1/2"...
NOTE: You may now roll your tractor off the skid. Follow the instructions below to remove the tractor from the skid. WARNING: Before start ing, read, un der stand and fol low all in struc tions in the Op er a tion section of this man u al. Be sure tractor is in a well-ventilated area.
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning. REVERSE NEUTRAL REVERSE ENGINE OFF OPERATION SYSTEM (ROS) LIGHTS ON BATTERY FUEL ATTACHMENT ATTACHMENT CLUTCH DISENGAGED CLUTCH ENGAGED FREE WHEEL (Automatic Models only) Failure to follow instructions could result in serious injury or death.
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments. Save this manual for future reference. Our tractors conform to the applicable safety standards of the American National Standards Institute. (A) ATTACHMENT LIFT LEVER - Used to raise and lower the mower or other attachments mounted to your tractor.
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any ad just ments or repairs. We rec om mend standard safety glasses or a wide vision safety mask worn over spectacles.
TO MOVE FORWARD AND BACKWARD (See Fig. 7) The direction and speed of movement is controlled by the forward and reverse drive pedals. • Start tractor and release parking brake. • Slowly depress forward (K) or reverse (L) drive pedal to begin movement.
TO STOP MOWER BLADES • Disengage at tach ment clutch con trol. CAUTION: Do not operate the mower without either the en tire grass catcher, on mowers so equipped, or the deflector shield (S) in place (See Fig. 10). Fig. 10 REVERSE OPERATION SYSTEM (ROS) Your tractor is equipped with a Reverse Operation System (ROS).
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped, from the factory, already filled with sum mer weight oil. • Check engine oil with tractor on level ground. • Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level.
PURGE TRANSMISSION CAUTION: Never engage or disengage freewheel lever while the engine is run ning. To ensure proper operation and performance, it is rec om - mend ed that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have de vel - oped during shipping of your tractor.
TRACTOR Always observe safety rules when per form ing any main te nance. BRAKE OPERATION If tractor requires more than five (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be checked and ad just ed. (See “TO CHECK BRAKE”...
TRANSAXLE MAINTENANCE The transmission fan and cooling fins should be kept clean to ensure proper cooling. Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent pos- si ble damage to seals, do not use high pressure water or steam to clean transmission.
MUFFLER Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage. SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first.
SERVICE AND ADJUSTMENTS WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER VICE OR AD JUST MENTS: • Depress brake pedal fully and set parking brake. • Place attachment clutch in “DISENGAGED” position. • Turn ignition key to “STOP” and remove key. •...
SERVICE AND ADJUSTMENTS • ATTACH MOWER SIDE SUSPENSION ARMS (A) TO CHASSIS - Position hole in arm over pin (B) on outside of tractor chassis and secure with retainer spring. • Repeat on opposite side of tractor. Fig. 21 • ATTACH REAR LIFT LINKS (C) - Lift rear corner of mower and position slot in link assembly over pin on rear mower bracket (D) and secure with washer and...
SERVICE AND ADJUSTMENTS TO LEVEL MOWER Make sure tires are properly inflated to the PSI shown on tires. If tires are over or under inflated, it may affect the appearance of your lawn and lead you to think the mower is not adjusted properly.
SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE DRIVE BELT (See Fig. 30) MOWER DRIVE BELT REMOVAL • Park tractor on a level surface. En gage parking brake. • Lower attachment lift lever to its lowest position. • Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface.
SERVICE AND ADJUSTMENTS TO CHECK BRAKE If tractor requires more than five (5) feet to stop at highest speed in high est gear on a level, dry concrete or paved surface, then brake must be serviced. You may also check brake by: •...
SERVICE AND ADJUSTMENTS REPLACING BATTERY (See Fig. 34) WARNING: Do not short battery ter mi- nals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc. Positive terminal must be connected first to prevent sparking from ac ci den tal grounding.
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the trac tor with gas o line in the tank inside a building where fumes may reach an open flame or spark.
TROUBLESHOOTING POINTS PROBLEM CAUSE 1. Out of fuel. Will not start 2. Engine not “CHOKED” properly. 3. Engine flooded. 4. Bad spark plug. 5. Dirty air filter. 6. Dirty fuel filter. 7. Water in fuel. 8. Loose or damaged wiring. 9.
TROUBLESHOOTING POINTS PROBLEM CAUSE Engine continues 1. Faulty operator-safety presence control system. to run when oper- ator leaves seat with attachment clutch engaged 1. Worn, bent or loose blade. Poor cut - uneven 2. Mower deck not level. 3. Buildup of grass, leaves, trash under mower. 4.
SCHEMATIC SCH13 RELAY PTO SWITCH (MATING SIDE) IGNITION SWITCH POSITION CIRCUIT “MAKE” M+G+A1 B+A1 RUN/OVERRIDE B+A1 L+A2 START B + S + A1 BATTERY FUSE AMMETER (OPTIONAL) WHITE PTO SWITCH (DISENGAGED) WHITE BLACK BLUE BLACK BLACK BLACK BLACK BLACK BLUE BLACK IGNITION UNIT...
TRACTOR - - MODEL NUMBER YTH22V46XLS (96043011200), PRODUCT NO. 960 43 01-12 ELECTRICAL T27S With 12V Outlet Option...
TRACTOR - - MODEL NUMBER YTH22V46XLS (96043011200), PRODUCT NO. 960 43 01-12 DRIVE drive-tex_K46_pedal_26_r2...
DRIVE PART DESCRIPTION - - - - - - - - - - Transaxle, TUFFTORQ K46BT 532 12 35-83 Key 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga. 532 41 36-78 Spring, Brake 532 19 96-79 Spring Return Cruise 532 40 38-06 Rod, Brake 812 00 00-01 Ring E 532 43 54-86 Rod, Brake, Park...
TRACTOR - - MODEL NUMBER YTH22V46XLS (96043011200), PRODUCT NO. 960 43 01-12 ENGINE engine-tex_bs-2cyl_23...
ENGINE Engine Power Rating Information The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive En- gineers) code J1940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and corrected in accordance with SAE J1995 (Revision 2002-05).