Champion 76511 Owner's Manual And Operating Instructions

2700 psi – 2.7 gpm pressure washer

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76511
Rev 76511-20090317
10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670 USA
Made in China
Owner's Manual and Operating Instructions
SAVE THESE INSTRUCTIONS
Important Safety
Instructions are included in
this manual
2700 PSI – 2.7 GPM

PRESSURE WASHER

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Summary of Contents for Champion 76511

  • Page 1: Pressure Washer

    76511 Rev 76511-20090317 10006 Santa Fe Springs Road Santa Fe Springs, CA 90670 USA Made in China Owner’s Manual and Operating Instructions SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual 2700 PSI – 2.7 GPM PRESSURE WASHER...
  • Page 3: Table Of Contents

    Table of Contents Introduction ........1 Storage ........... 15     Pressure Washer ........1 Engine Storage ........15     Accessories ..........1 Pressure Washer Storage ......15     This Booklet ..........1 Winter Storage ........15    ...
  • Page 5: Introduction

    Introduction Introduction Accessories Champion Power Equipment manufactures Congratulations on your purchase of a and sells accessories designed to help you Champion Power Equipment pressure get the most from your purchase. To find out washer. CPE designs and builds pressure more about our accessories, please visit our washers to strict specifications.
  • Page 6: Manual Conventions

    NOTE If you have questions regarding your pressure WARNING washer, we can help. Please call our help line at 1-877-338-0999. WARNING indicates a potentially hazardous could situation which, if not avoided, result in death or serious injury. Rev 76511-20090317...
  • Page 7: Safety Rules

    MINUTES. When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback. DANGER Rotating parts can entangle hands, feet, hair, clothing and/or accessories. Traumatic amputation or severe laceration can result. Rev 76511-20090317...
  • Page 8 • DO NOT remove fuel tank cap or fill fuel tank while engine is hot or running (allow engine to cool two minutes before refueling). Always fill the tank slowly. • Never disconnect the high pressure discharge hose from the machine while the system is pressurized. Rev 76511-20090317...
  • Page 9 If water has frozen in the pressure washer, thaw the pressure washer in a warm room before starting. DO NOT pour hot water on or into the pump; internal parts will be damaged and your warranty will be voided. Rev 76511-20090317...
  • Page 10: Controls And Features

    (5) Fuel Lever – Controls the flow of fuel driven wobble plate pressure pump into engine. (11) Wand Assembly – Hose, Gun and (6) Recoil Starter – Used to start the High Pressure Wand for power washing. engine Rev 76511-20090317...
  • Page 11: Parts Included

    Controls and Features Parts Included Your 76511 Gasoline Powered Pressure Washer ships with the following parts: Hose Kit Pressure Gun 1 piece Wand 1 piece Hose 1 piece Oil Funnel 1 piece Spark Plug Socket 1 piece Detergent Hose 1 piece...
  • Page 12: Assembly

    3. Add 0.63 qt (0.6 L) of oil and replace oil fill cap/dipstick. 4. Check engine oil level daily and add as needed. CAUTION The engine is equipped with a low-oil-shutoff and will stop when the oil level in the crankcase falls below the threshold level. Rev 76511-20090317...
  • Page 13: Install The Hoses

    Connect the clear detergent hose to the brass barb on the pumps outlet connector. Place the filter end of the detergent hose into pressure washer detergent (not included). NOTE Detergents can only be applied at low pressure setting. Rev 76511-20090317...
  • Page 14: Operation

    Pressure Adjustment Your unit is equipped with an adjustable fan nozzle. By sliding the nozzle forward or backward you can adjust the pressure of the spray. Slide backward for high pressure, slide forward for low pressure. (See diagram below). Rev 76511-20090317...
  • Page 15: Adjusting The Spray Fan Angle

    Before triggering the gun, adjust the nozzle to a wide fan pattern. 2. Place the nozzle approximately 4-5 feet away from the cleaning surface. Then Rev 76511-20090317...
  • Page 16: System Flush

    7. Before overnight storage, long term the water supply is turned on. storage, or transporting unit, disconnect the water supply and turn off the fuel supply valve. Operating Tips CAUTION Never operate your pressure washer without water. Rev 76511-20090317...
  • Page 17: Maintenance

    4. Remove oil fill cap/dipstick to add oil. 9. Reattach the air filter cover and snap in 5. Add 0.63 qt (0.6 L) of oil and replace oil place. fill cap/dipstick. 6. Dispose of used oil at an approved waste management facility. Rev 76511-20090317...
  • Page 18: Cleaning

    Detach the wand from the spray gun. Flush Contact our help line at 1-877-338-0999 to the wand with water and use a small wire locate the nearest Champion Power rod (paper clip) to loosen up any particles. Equipment certified service dealer for your maintenance needs.
  • Page 19: Storage

    4. Store the unit in a clean, dry area out of 5. Pour the antifreeze into the funnel, then direct sunlight. pull on the engine recoil starter to create suction in the pump housing. Pull the recoil several times until antifreeze comes out of the pump outlet. Rev 76511-20090317...
  • Page 20: Specifications

    Fuel capacity is 0.93 gallons (3.5 L). Use 0.8mm (0.028 - 0.031 in.). regular unleaded gasoline with a minimum octane rating of 85. Valve Clearance Intake 0.13-0.17mm (0.005 – 0.007 in.) Exhaust 0.18-0.22mm (0.007 – 0.009 in.) Oil capacity is 0.63 qt (0.6 L). Rev 76511-20090317...
  • Page 21: Pressure Washer Parts Diagram

    Specifications Pressure Washer Parts Diagram Rev 76511-20090317...
  • Page 22: Pressure Washer Parts List

    Flange bolt M8×45 ST168FD-1151106G Vibration mount GB5789-86-FB6-25 Flange bolt M6×25 GB6177-86-N8 Nut M8 ST29QXG-03131003-E Hose hook ST29QXG-0001200-I Spray wand GB6177-86-N6 Nut M6 GB5789-86-FB6-35 Flange bolt M6×35 ST29QXG-0001100-I Gun assembly ST29QXG-2200200 Compression resistance hose ST29QXG-0313100-E Handle ST29QXG-3000000A Pump ST29QXG-2100004 Rev 76511-20090317...
  • Page 23: Engine Parts Diagram

    Specifications Engine Parts Diagram Rev 76511-20090317...
  • Page 24: Engine Parts List

    Nut M14 ST160F-1060001 Start Hub ST168F-1080001 Cooling Fan ST168F-1120100 Flywheel ST168F-1080200 Side Place ST168F-1030100 Oil Seal ST160F-1129000-G Diode Comp ST160F-1030003 Drain Plug Bolt ST160F-1030004 Drain Bolt Washer ST168F-1030012-G Crankcase GB276-BB-6205-UU Radial Ball Bearing 6205 Unsealed ST160F-1127000-A Oil Level Switch Rev 76511-20090317...
  • Page 25 ST160F-1040001 Intake Valve Spring Retainer ST160F-1040007 Exhaust Valve Spring Retainer ST160F-1040003 Valve Spring ST160F-1124000 Spark Plug ST168F-1040026 Lock Nut ST168F-1040023 Exhaust Rocker ST160F-1040009 Rocker Arm Block ST168F-1040027 Pivot Bolt ST168F-1040005 Push Rod GB1667-S5-8 Screw M5×8 GB90-W-5 Washer ø5 Rev 76511-20090317...
  • Page 26 Piston Pin Clip ST168F-1050003 Piston Pin ST168F-1050100 Connecting Rod Comp ST160F-1030005-B Oil Filler Cap ST160F-1070006 Fuel Filter ST1P68F-1070006-F Clip GB90-W-6 Washer ø6 GB93-LW-6 Lock Washer ø6 GB5789-FB6-35 Flange Bolt M6×35 GB5789-FB6-15 Flange Bolt M6×15 GB41-N-6 Nut M6 ST168F-1040014-A Oil Seal Rev 76511-20090317...
  • Page 27: Troubleshooting

    Troubleshooting Troubleshooting Problem Cause Solution Pressure washer will not start No fuel Add fuel Faulty spark plug Replace spark plug Pressure washer will not start; Low oil level Fill crankcase to the proper level Pressure washer starts but runs Place pressure washer on a flat, level roughly surface Choke in the wrong position.
  • Page 28: Warranty

    Warranty Qualifications Champion Power Equipment (CPE) will Installation, Use and register this warranty upon receipt of your Maintenance Warranty Registration Card and a copy of...
  • Page 29: Contact Information

    Contact Information Address Champion Power Equipment, Inc. Customer Service 10006 Santa Fe Springs Rd. Santa Fe Springs, CA 90670 Customer Service Mon – Fri 8:30 AM – 5:00 PM (PST/PDT) Toll Free: 1-877-338-0999 Fax no.: 1-562-236-9429...
  • Page 30 United States Environment Protection Agency (U.S. EPA.) Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with U.S. EPA emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: The US EPA AND CPE are pleased to explain the Federal Emission Control Systems Warranty on your 2009 small off-road engine.
  • Page 31 Such use voids this ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add-on or modified part. Rev 76511-20090317...
  • Page 32 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.
  • Page 33: Notes

    Notes Notes Rev 76511-20090317...

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