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- Page 1 02/20/2001 ® Powerware 5140 User’s Guide 6000 VA/6000W www.powerware.com...
- Page 2 Powerware and ConnectUPS are registered trademarks and Advanced Battery Management (ABM) is a trademark of Powerware Corporation. Copyright 1999 Powerware Corporation, Raleigh, NC. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Powerware Corporation.
- Page 3 FCC Statement The UPS configurations vary. Some configurations may or may not be classified by the Federal Communications Commission (FCC). If your unit is classified by these standards, the corresponding information applies: Class A NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
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Page 4: Special Symbols
Special Symbols The following are examples of symbols used on the UPS to alert you to important information: CAUTION Risk of Electric Shock Do Not Open Cover CAUTION To reduce the risk of electric shock, Do not remove cover (or back) No user-serviceable parts inside Refer servicing to the factory - Indicates that a risk of electric shock is present and... -
Page 5: Table Of Contents
ONTENTS 1 Powerware 5140 – One of the Best! ........ - Page 6 ........... . . Powerware 5140 User’s Guide www.powerware.com...
- Page 7 ............Powerware 5140 User’s Guide www.powerware.com...
- Page 8 Table of Contents Powerware 5140 User’s Guide www.powerware.com ®...
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Page 9: Powerware 5140 - One Of The Best
— causing hours of lost productivity and expensive repairs. With the Powerware 5140, you can safely eliminate the effects of power disturbances and guard the integrity of your equipment. The Powerware 5140 is flexible and powerful enough to handle expanding rack-based applications. - Page 10 Option modules provide enhanced communication capabilities for increased power protection and longer battery backup times. Compatibility with the Powerware ConnectUPS Adapter provides flexible network control. The Powerware 5140 is backed by worldwide agency approvals. Powerware 5140 User’s Guide www.powerware.com ®...
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Page 11: Safety Warnings
UPS and option modules installation and initial startup. Risk of electrical shock. The only user operations permitted are: Starting up and shutting down the UPS Operating the user interface Connecting data interface cables Monitoring the UPS with power management software Powerware 5140 User’s Guide www.powerware.com ®... - Page 12 To reduce the risk of fire or electric shock, install this UPS in a temperature and humidity controlled, indoor environment, free of conductive contaminants. Ambient • • temperature must not exceed 40 C (104 F). Do not operate near water or excessive humidity (95% max). Powerware 5140 User’s Guide www.powerware.com ®...
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Page 13: Sikkerhedsanvisninger
Installer UPS’en i et temperatur- og fugtighedskontrolleret miljø frit for konduktiverende materiale for, at reducere risikoen for brand og elektrisk stød. • Omgivelsestemperaturen må ikke overskride 40 C. Betjen ikke udstyrer i nærheden af vand eller urimelig fugtighed (95% maksimum). Powerware 5140 User’s Guide www.powerware.com ®... -
Page 14: Belangrijke Veiligheidsinstructies
De omgevingstemperatuur • mag 40 C niet overschrijden. Niet gebruiken in de buurt van water of bij zeer hoge vochtigheid (max. 95%). Powerware 5140 User’s Guide www.powerware.com ®... -
Page 15: Tärkeitä Turvaohjeita
Vähentääksesi tulipalon ja sähköiskun vaaraa asenna tämä UPS sisätiloihin, joissa lämpötila ja kosteus on säädettävissä ja joissa ei ole sähköä johtavia • epäpuhtauksia. Ympäristön lämpötila ei saa ylittää 40 C. Älä käytä lähellä vettä tai liian kosteissa oloissa (95 % maksimi). Powerware 5140 User’s Guide www.powerware.com ®... -
Page 16: Consignes De Sécurité
à température et humidité contrôlées et sans • matériel conducteur. La température ambiante ne doit pas dépasser 40 C. Ne pas utiliser à proximité d’eau ou dans une atmosphère excessivement humide (95 % max). Powerware 5140 User’s Guide www.powerware.com ®... -
Page 17: Wichtige Sicherheitsanweisungen
Temperatur und Luftfeuchtigkeit installieren, in denen keine • leitenden Schmutzstoffen vorhanden sind. Die Umgebungstemperatur darf 40 nicht übersteigen. Die USV nicht in der Nähe von Wasser oder in extrem hoher Luftfeuchtigkeit (max. 95 %) betreiben. Powerware 5140 User’s Guide www.powerware.com ®... -
Page 18: Importanti Istruzioni Di Sicurezza
La temperatura ambiente non deve superare i • C. Non utilizzare l’unità in prossimità di acqua o in presenza di umidità eccessiva (95% max). Powerware 5140 User’s Guide www.powerware.com ®... -
Page 19: Viktig Sikkerhetsinformasion
• ledende, forurensende stoffer. Romtemperaturen må ikke overskride 40 C. Den må ikke brukes i nærheten av vann eller ved meget høy luftfuktighet (95% maks.). Powerware 5140 User’s Guide www.powerware.com ®... -
Page 20: Regulamentos De Segurança
Para reduzir o risco de incêndios ou choques elétricos, instale o UPS em ambiente interno com temperatura e umidade controladas e livres de contaminadores • condutíveis. A temperatura ambiente não deve exceder 40 C. Não opero-o próximo a água ou em umidade excessiva (máx: 95%). Powerware 5140 User’s Guide www.powerware.com ®... -
Page 21: Requisitos De Seguridad
• conductores. La temperatura ambiente no debe superar los 40 C. No lo haga funcionar cerca del agua o de condiciones de humedad excesivas (95% como máximo). Powerware 5140 User’s Guide www.powerware.com ®... -
Page 22: Viktig Säkerhetsinformation
Minska risken för elektriska stötar genom att installera denna UPS-enhet inomhus, där temperatur och luftfuktighet är kontrollerade och där inga ledande föroreningar • förekommer. Omgivande temperatur får ej överstiga 40 Celcius. Använd inte utrustningen nära vatten eller vid hög luftfuktighet (max 95%). Powerware 5140 User’s Guide www.powerware.com ®... -
Page 23: Installation
Unpacking the UPS The shipping pallet contains several separately-packaged subassemblies: The UPS chassis The UPS front panel (has an LCD panel) Two battery trays The battery front panel A rail kit An accessory kit Powerware 5140 User’s Guide www.powerware.com ®... -
Page 24: Installation Overview
Wire the UPS to utility power (see page 22). Are you Do you See “Power Distribution installing optional have a PDU? Unit” on page 26. equipment? Continue to “UPS Startup” on page 27. Powerware 5140 User’s Guide www.powerware.com ®... -
Page 25: Installing The Chassis
3. Using two people, position the UPS chassis in the bottom of the rack (or above the optional EBMs) and slide into place. 4. Attach the chassis to the rack using the screws supplied with the rack (see Figure 3). Powerware 5140 User’s Guide www.powerware.com ®... -
Page 26: Installing The Batteries
To install the battery trays into the UPS and EBM chassis: 1. Verify that the battery breaker on the UPS and all EBMs is in the OFF position (see Figure 4). Figure 4. Battery Breakers Powerware 5140 User’s Guide www.powerware.com ®... - Page 27 EBM connector cover on the first EBM (see Figure 5). For each EBM connector cover, remove and retain the cover screw. Discard the cover. EBM Rear Panel UPS Rear Panel Figure 5. Removing the EBM Connector Covers Powerware 5140 User’s Guide www.powerware.com ®...
- Page 28 Figure 6. Connecting the EBM Cables 4. Use the screw removed in Step 2 to secure the EBM cable by attaching the retaining bracket provided in the kit (see Figure 7). Figure 7. Securing the EBM Cables Powerware 5140 User’s Guide www.powerware.com ®...
- Page 29 (see Figure 8). Figure 8. Removing the Battery Connector Covers 7. Secure the battery trays to the chassis with the screws provided in the kit (see Figure 9). Figure 9. Securing the Battery Trays Powerware 5140 User’s Guide www.powerware.com ®...
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Page 30: Electrical Installation
W A R N I N G Only qualified service personnel (such as a licensed electrician) should perform the electrical installation. Risk of electrical shock. The Powerware 5140 requires a dedicated branch circuit that meets the following requirements: 40A circuit with short circuit and overcurrent protection... - Page 31 4. Insert the conduit through the input wiring entry and attach the conduit fitting to the panel. Strip 0.5 (1.5 cm) of insulation from the end of each incoming wire. Powerware 5140 User’s Guide www.powerware.com ®...
- Page 32 (see Figure 12 and Figure 13). Input Terminal Block Output Terminal Block Output Wiring Access Knockout Figure 13. PW5140 6000 HW Model 7. Replace the terminal block cover(s). Powerware 5140 User’s Guide www.powerware.com ®...
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Page 33: Installing Optional Equipment
Only qualified service personnel (such as a licensed electrician) should perform the REPO installation. Risk of electrical shock. The Powerware 5140 includes a REPO port that allows power to be switched off at the UPS output receptacles from a customer-supplied switch in a remote location. -
Page 34: Option Modules
The high-to-low voltage PDU provides 120V output and up to 250 VA with two low-voltage outlets (see Figure 15). Use the IEC jumper cords provided with the PDU kit to connect to an IEC-320-C13 receptacle on the UPS rear panel. Powerware 5140 User’s Guide www.powerware.com ®... -
Page 35: Ups Startup
2. Attach the UPS front panel interface connectors to the chassis. Lift the front panel into place and secure to the chassis with the attached screws. See Figure 16 and Figure 17. Figure 16. Installing the UPS Front Panel Powerware 5140 User’s Guide www.powerware.com ®... - Page 36 4. If you installed optional EBMs, continue to Step 5; otherwise, skip to Step 7. 5. Turn the battery breaker on all EBMs to the ON position. Figure 18. EBM Battery Breaker Powerware 5140 User’s Guide www.powerware.com ®...
- Page 37 6. Attach the front panel to the EBM chassis using the attached screws. Figure 19. Attaching the EBM Front Panel 7. Turn the battery breaker on the UPS to the ON position. Figure 20. Battery Breaker Powerware 5140 User’s Guide www.powerware.com ®...
- Page 38 24 hours after installation or long storage. 11. If you installed an optional EBM, access the System Setup menu and set the amp/hour rating for each EBM (see “Set Hardware Configuration” on page 40). Powerware 5140 User’s Guide www.powerware.com ®...
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Page 39: Operation
This chapter covers the operation of the UPS, including: Operating modes UPS shutdown Starting the UPS on battery Maintenance bypass Operating Modes The Powerware 5140’s front panel indicates the UPS status through the LCD panel and the UPS indicators. LCD Panel Menu Controls UPS Indicators On Button... -
Page 40: Normal Mode
To perform a UPS shutdown: 1. Press and hold the Off button for three seconds. indicator flashes, indicating Standby mode. 2. Switch off the main utility breaker. The UPS shuts down in 30 seconds. Powerware 5140 User’s Guide www.powerware.com ®... -
Page 41: Starting The Ups On Battery
1. Turn the Bypass switch on the UPS rear panel to the BYPASS position (see Figure 23). indicator illuminates and the UPS beeps every three seconds. The UPS is now powering your equipment directly from utility power. Figure 23. The UPS Bypass Switch Powerware 5140 User’s Guide www.powerware.com ®... - Page 42 Operation Powerware 5140 User’s Guide www.powerware.com ®...
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Page 43: Www.powerware.com I
Escape Button Figure 24. Front Panel Menu Controls Escape Button Press to return to the previous menu level. If you are not sure which menu is currently displayed, press repeatedly until the Main Menu displays. Powerware 5140 User’s Guide www.powerware.com ®... -
Page 44: Up Or Down Arrow Buttons
Meters Active Alarms Battery Data Firmware Version Load Control Display Test System Setup to display the Main Menu options. Only two menu options appear at one time. Press to enter one of the submenus. Powerware 5140 User’s Guide www.powerware.com ®... -
Page 45: Status
The Active Alarms option displays a description of each active alarm. The UPS generates the following alarm conditions: Input AC Over Voltage Input AC Under Voltage Input Over or Under Frequency Output Overload Inverter Fault Powerware 5140 User’s Guide www.powerware.com ®... -
Page 46: Battery Data
Y and N. 4. Select Y or N by pressing . The display reflects the changes: a dash (–) represents off and the load segment number represents on. 5. Press to confirm your selection. Powerware 5140 User’s Guide www.powerware.com ®... -
Page 47: Display Test
Front Panel Menus Display Test This feature allows you to test all pixels in the LCD panel. “Powerware Display Test” scrolls across the panel. Use the to exit the test mode. System Setup Select the System Setup option to enter the System Setup Menu. This menu is password-protected and prompts you for the System Setup password. -
Page 48: Set Hw (Hardware) Configuration
. The password must be six characters long. Set Sync Range This option is for viewing only and displays the frequency tolerance: 3 Hz for Normal mode 5 Hz for Extended mode (+5/–3 @ 50 Hz) Powerware 5140 User’s Guide www.powerware.com ®... -
Page 49: Comm (Communications) Setup
NOTE All load segments are assigned to both serial ports by factory-default. If you are using the LanSafe III/FailSafe III power management software, the load segments must be carefully assigned to prevent the unintentional shutdown of specific load segments. Powerware 5140 User’s Guide www.powerware.com ®... -
Page 50: Set Voltage
UPS is on battery. The default is disabled. Enable this option if you do not want a load less than 10% of the current to be protected by battery power. This feature conserves battery power by shutting down less critical loads. Powerware 5140 User’s Guide www.powerware.com ®... -
Page 51: Configuration
1 or Serial Port 2 using the Comm Setup option in the System Setup Menu (see page 41 for more information). Load Load Load Segment 1 Segment 2 Segment 3 Load Load Segment 5 Segment 4 Circuit Breakers 1, 4 3, 5 Figure 26. PW5140 6000i UPS Load Segments Powerware 5140 User’s Guide www.powerware.com ®... -
Page 52: Communication Port Configuration
There are two serial communication ports labeled on the UPS rear panel. See Table 2 and Table 3 for pin assignments. You can configure communication parameters, such as baud rate, through the System Setup Menu (see page 41). Powerware 5140 User’s Guide www.powerware.com ®... - Page 53 No connection Transmit to external device Receive from external device PnP from external device Signal Ground Signal ground To external device From external device To external device +V (8 to 24 volts DC) Power Powerware 5140 User’s Guide www.powerware.com ®...
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Page 54: Nominal Input Voltage
166-240V 208V Nominal ±20% 166-248V 220V Nominal ±20% 176-264V 230V Nominal ±20% 184-276V 166-288V 240V Nominal ±20% 192-288V 4. Update the nominal input voltage range and/or the extended utility voltage range parameters as required. Powerware 5140 User’s Guide www.powerware.com ®... -
Page 55: Battery Maintenance
To verify that the batteries need to be replaced, conduct a self-test by button. If the indicator continues to flash, contact pressing the your service representative to order new battery trays. Powerware 5140 User’s Guide www.powerware.com ®... -
Page 56: Replacing Batteries
With the UPS in Maintenance Bypass mode, utility power continues to support the connected equipment; however, the equipment is not protected from utility failures. : Without utility power. The UPS shuts down completely, removing power from the connected equipment. Powerware 5140 User’s Guide www.powerware.com ®... -
Page 57: Hot-Swapping The Batteries
OFF position. Disconnect the battery cables. C A U T I O N DO NOT remove the top UPS front panel. The UPS automatically shuts down if the top front panel is removed. Powerware 5140 User’s Guide www.powerware.com ®... - Page 58 The battery trays are heavy (see page 54). Use caution when lifting the battery trays. 5. Using two people, pull out the old battery trays. See “Recycling the Used Batteries” on page 52 for proper disposal. 6. Slide in the new battery trays. Powerware 5140 User’s Guide www.powerware.com ®...
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Page 59: Replacing The Batteries Without Utility Power
The indicator flashes. 2. Disconnect the UPS from the utility power source by switching off the main utility breaker. 3. Follow Steps 2 through 11 in “Hot-Swapping the Batteries” on page 49. Powerware 5140 User’s Guide www.powerware.com ®... -
Page 60: Testing New Batteries
Do not discard the UPS or the batteries in the trash. This product contains sealed, lead-acid batteries and must be disposed of properly. For more information, contact your local recycling or hazardous waste center. Powerware 5140 User’s Guide www.powerware.com ®... -
Page 61: Specifications
C H A P T E R 8 PECIFICATIONS This section provides the following specifications for the Powerware 5140 models: Electrical input and output Weights and dimensions Environmental and safety Battery Table 4. Electrical Input Nominal Voltage Auto-sensing 208/230V default;... - Page 62 12V, 5 Ah Type Sealed, maintenance-free, valve-regulated, lead-acid Charging Internal batteries: approximately 3 hours to 80% usable capacity at nominal line voltage Extended Battery Modules: approximately 10 hours to 80% usable capacity at nominal line voltage Powerware 5140 User’s Guide www.powerware.com ®...
- Page 63 Table 9. Battery Run Times (in Minutes) Load (W) UPS Internal Batteries 1 EBM 2 EBMs 1000 2000 3000 4000 5000 6000 NOTE Battery times are approximate and vary depending on the load configuration and battery charge. Powerware 5140 User’s Guide www.powerware.com ®...
- Page 64 Specifications Powerware 5140 User’s Guide www.powerware.com ®...
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Page 65: Troubleshooting
UPS does not supply power to your equipment. If the condition is detected during Normal mode, the UPS alarm beeps and the indicator flashes. Have a qualified electrician correct the wiring fault. Powerware 5140 User’s Guide www.powerware.com ®... -
Page 66: Audible Alarms And Ups Conditions
If a shutdown delay has been programmed, the accelerated alarm begins 30 seconds before the last output segment shutoff. Sleep mode shutdown. If Sleep mode is enabled, the alarm occurs during the last minute of the sleep timer. Powerware 5140 User’s Guide www.powerware.com ®... - Page 67 Ambient overtemperature or Check to ensure the airflow around the UPS is not undertemperature. restricted. Verify that the ambient room temperature is within operating specifications. Contact your service representative if alarm does not clear. Powerware 5140 User’s Guide www.powerware.com ®...
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Page 68: Service And Support
A replacement or repair unit will be shipped, freight prepaid for all warrantied units. NOTE For critical applications, immediate replacement may be available. Call the for the dealer or distributor nearest you. Help Desk Powerware 5140 User’s Guide www.powerware.com ®...