Napoleon BGD40-N Installation And Operating Instructions Manual
Vented natural and propane gas fireplace heaters
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INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACES HEATERS.
BGD40-N
NATURAL GAS
BGD40-P
PROPANE
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS.
SAFETY INFORMATION
WARNING
!
If the information in these instructions are
not followed exactly, a fi re or explosion
may result causing property damage,
personal injury or loss of life.
- Do not store or use gasoline or other fl ammable
vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use
any phone in your building.
•
Immediately call your gas supplier from a
neighbour's phone. Follow the gas supplier's
instructions.
•
If you cannot reach your gas supplier, call the
fi re department.
- Installation and service must be performed by a
qualifi ed installer, service agency or the supplier.
Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • ask@napoleonproducts.com
$10.00
OPERATING INSTRUCTIONS
Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 4Y8 Canada /
103 Miller Drive, Crittenden, Kentucky, USA, 41030
INSTALLATION AND
1.2A
W415-0811 / A / 04.28.10
1
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Related Manuals for Napoleon BGD40-N
Summary of Contents for Napoleon BGD40-N
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Page 1: Natural Gas
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE. INSTALLATION AND OPERATING INSTRUCTIONS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS: CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACES HEATERS. BGD40-N NATURAL GAS BGD40-P PROPANE CERTIFIED FOR CANADA AND UNITED STATES USING ANSI/CSA METHODS. -
Page 2: Table Of Contents
TABLE OF CONTENTS INSTALLATION OVERVIEW INTRODUCTION DIMENSIONS 2.1.1 PENINSULA 2.1.2 OPEN-END 2.1.3 SEE-THRU GENERAL INSTRUCTIONS GENERAL INFORMATION RATING PLATE INFORMATION VENTING VENTING LENGTHS AND COMPONENTS TYPICAL VENT INSTALLATIONS SPECIAL VENT INSTALLATIONS 3.3.1 PERISCOPE TERMINATION VENT TERMINAL CLEARANCES VENT APPLICATION FLOW CHART DEFINITIONS ELBOW VENT LENGTH VALUES HORIZONTAL TERMINATION... -
Page 3: Installation Overview
1.0 INSTALLATION OVERVIEW Top, see “COUNTER TOP / BAR INSTALLATION” section. Venting, see “VENTING” section. Bricks, see “BASE BRICK PANEL INSTALLATION” section. Louvre, see “LOUVRE INSTALLATION” section. Rating plate, see “RATING PLATE INFORMATION” section. Door, see ”END DOOR Door, see ”DOOR INSTALLATION” INSTALLATION”... -
Page 4: Introduction
2.0 INTRODUCTION WARNING • THIS APPLIANCE IS HOT WHEN OPERATED AND CAN CAUSE SEVERE BURNS IF CONTACTED. • Do not operate appliance before reading and understanding operating instructions. Failure to operate appliance according to operating instructions could cause fi re or injury. •... -
Page 5: Dimensions
DIMENSIONS 2.1.1 PENINSULA " 5" DIA. 8" DIA. 38" " INLET " " 36" " " " ELECTRICAL " INLET 2.1.2 OPEN-END " 5" DIA. 8" DIA. 38" " INLET " " 36" " " " ELECTRICAL " " INLET 2.1.3 SEE-THRU "... -
Page 6: General Instructions
GENERAL INSTRUCTIONS WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, WITH THE GLASS DOOR OPENED OR REMOVED. PROVIDE ADEQUATE CLEARANCE FOR SERVICING AND OPERATING THE APPLIANCE. PROVIDE ADEQUATE VENTILATION. NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE. OBJECTS PLACED IN FRONT OF THE APPLIANCE MUST BE KEPT A MINIMUM OF 48”... -
Page 7: General Information
If the appliance is installed directly on carpeting, vinyl tile or other combustible material other than wood fl ooring, the appliance shall be installed on a metal or wood panel extending the full width and depth. If the optional fan or blower is installed, the junction box must be electrically connected and grounded in accordance with local codes, use the current CSA C22.1 Canadian Electrical Code in Canada or the ANSI/ NFPA 70 National Electrical code in the United States. -
Page 8: Venting
3.0 VENTING WARNING RISK OF FIRE, MAINTAIN SPECIFIED AIR SPACE CLEARANCES TO VENT PIPE AND APPLIANCE. IF VENTING IS INCLUDED WITH SPACERS THE VENT SYSTEM MUST BE SUPPORTED EVERY 3 FEET FOR BOTH VERTICAL AND HORIZONTAL RUNS. USE SUPPORTS OR EQUIVALENT NON-COMBUSTIBLE STRAPPING TO MAINTAIN THE REQUIRED CLEARANCE FROM COMBUSTIBLES. - Page 9 When using Wolf Steel venting components, use only approved Wolf Steel rigid / fl exible components with the following termination kits: wall terminal kit GD422-1, GD422R-1, or 1/12 to 7/12 pitch roof terminal kit GD410, 8/12 to 12/12 roof terminal kit GD411, fl at roof terminal kit GD412 or periscope kit GD401 (for wall penetration below grade). With fl exible venting, in conjunction with the various terminations, use either the 5 foot vent kit GD420 or the 10 foot vent kit GD430.
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Page 10: Typical Vent Installations
TYPICAL VENT INSTALLATIONS 16" MIN 40 FT 34" 24" MAX 38" MIN 37 3/4" PLUS RISE* When venting, the horizontal run must be kept to When terminating vertically, the vertical rise is a a maximum of 20 feet. If a 20 foot horizontal run minimum 34"... -
Page 11: Special Vent Installations
SPECIAL VENT INSTALLATIONS 3.3.1 PERISCOPE TERMINATION Use the periscope kit to locate the air termination above grade. The periscope must be installed so that when fi nal grading is completed, the bottom air slot is located a 12" MIN minimum of 12” above grade. The maximum allowable vent length is 10’. GRADE 24"... -
Page 12: Vent Terminal Clearances
VENT TERMINAL CLEARANCES COVERED BALCONY APPLICATIONS = 3 feet = 2 x ACTUAL feet INSTALLATIONS CANADA U.S.A. 12” 12” Clearance above grade, veranda porch, deck or balcony. 12” 9” Clearance to windows or doors that open. Δ Δ 12” * 12”... -
Page 13: Vent Application Flow Chart
VENT APPLICATION FLOW CHART Horizontal Termination Vertical Termination Vertical rise is equal Vertical rise is equal Vertical rise is less Vertical rise is less to or greater than to or greater than than horizontal run than horizontal run the horizontal run the horizontal run Horizontal run + Horizontal run +... -
Page 14: Horizontal Termination
HORIZONTAL TERMINATION ) < (V Simple venting confi guration (only one 45° and 90° elbow) See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN FEET V 12.5 17.5 HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H... - Page 15 ) > (V Simple venting confi guration (only one 45° and 90° elbow) See graph to determine the required vertical rise V for the required horizontal run H 147” REQUIRED VERTICAL RISE IN INCHES V 57” 12.5’ HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H...
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Page 16: Vertical Termination
VERTICAL TERMINATION ) < (V Simple venting configurations. See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than one 45°... - Page 17 ) > (V Simple venting configurations. See graph to determine the required vertical rise V for the required horizontal run H REQUIRED VERTICAL RISE IN FEET V HORIZONTAL VENT RUN PLUS OFFSET IN FEET H The shaded area within the lines represents acceptable values for H and V For vent configurations requiring more than one 45°...
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Page 18: Peninsula Installation
4.0 PENINSULA INSTALLATION VENTING Refer to "VENTING" section. All venting must have a minimum clearance of 2" to combustible material on the top and 1" to the sides and bottom. FRAMING WARNING RISK OF FIRE! IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLI- ANCE ENCLOSURE BE “FINISHED”... -
Page 19: Counter Top / Bar Installation
Care should be taken to maintain suffi cient clearance for 2" CLEARANCE TO COMBUSTIBLES the vent installation. A horizontal vent installation requires 20" MINIMUM INSIDE DIMENSION a minimum height of 45" using fl exible vent pipe, to the 7" underside of the enclosure top including the 2" clearance 7"... -
Page 20: Brick Panel Installation
BRICK PANEL INSTALLATION Install the base panels as illustrated. The side panel sits under the bracket tab. Holding the side panel in position, bend down the tab to secure. STEP 1 STEP 2 STEP 3 STEP 4 RETAINER STEP 5 DETAIL 5 FACING Combustible materials may be installed fl... -
Page 21: Open-End Installation
5.0 OPEN-END INSTALLATION VENTING Refer to "VENTING" section. All venting must have a minimum clearance of 2" to combustible material on the top and 1" to the sides and bottom. FRAMING WARNING RISK OF FIRE! IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLI- ANCE ENCLOSURE BE “FINISHED”... -
Page 22: Brick Panel Installation
BRICK PANEL INSTALLATION Install the base panels as illustrated in steps 1-4, see "PENINSULA INSTALLATION PROCEDURE" section. The side panel sits under the bracket tab. Holding the side panel in position, bend down the tab to secure. DETAIL 6. STEP 5 RETAINER DETAIL 6 STEP 6... -
Page 23: See-Thru Installation
6.0 SEE-THRU INSTALLATION VENTING Refer to "VENTING" section. All venting must have a minimum clearance of 2" to combustible material on the top and 1" to the sides and bottom. FRAMING WARNING RISK OF FIRE! IN ORDER TO AVOID THE POSSIBILITY OF EXPOSED INSULATION OR VAPOUR BARRIER COMING IN CONTACT WITH THE APPLIANCE BODY, IT IS RECOMMENDED THAT THE WALLS OF THE APPLI- ANCE ENCLOSURE BE “FINISHED”... -
Page 24: Brick Panel Installation
BRICK PANEL INSTALLATION Install the base panels as illustrated in steps 1-4, see "PENINSULA INSTALLATION PROCEDURE" section. Both side panels sit under the bracket tab. Holding the side panel RETAINER in position, bend down the tab to secure. DETAIL 6. STEP 5 RETAINER DETAIL 5 &... -
Page 25: Framing
7.0 FRAMING MINIMUM CLEARANCE TO COMBUSTIBLES Minimum clearance to combustible construction from appliance and vent surfaces: Sides, back, bottom, and top 0" Vent pipe side, bottom and top* 2" Recessed depth (corner installation) 25¼" Ceiling 54" from bottom of appliance. Enclosure 38"... -
Page 26: Minimum Mantel Clearances
MINIMUM MANTEL CLEARANCES WARNING RISK OF FIRE, MAINTAIN ALL SPECIFIED AIR SPACE CLEARANCES TO COMBUSTIBLES. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY CAUSE A FIRE OR CAUSE THE APPLIANCE TO OVERHEAT. ENSURE ALL CLEARANCES (I.E. BACK, SIDE, TOP, VENT, MANTEL, FRONT, ETC.) ARE CLEARLY MAINTAINED. -
Page 27: Installation
8.0 INSTALLATION WARNING FOLLOW THE VENTING INSTRUCTIONS EXACTLY. ALL INNER EXHAUST AND OUTER INTAKE VENT PIPE JOINTS MAY BE SEALED USING EITHER RED RTV HIGH TEMP SILICONE SEALANT W573-0002 (NOT SUPPLIED) OR BLACK HIGH TEMP MILL PAC W573-0007 (NOT SUPPLIED) WITH THE EXCEPTION OF THE APPLIANCE EXHAUST FLUE COLLAR WHICH MUST BE SEALED USING MILL PAC. -
Page 28: Horizontal Installation
8.1.1 HORIZONTAL INSTALLATION WARNING THE FIRESTOP ASSEMBLY MUST BE INSTALLED WITH THE VENT SHIELD TO THE TOP. TERMINALS MUST NOT BE RECESSED INTO A WALL OR SIDING MORE THAN THE DEPTH OF THE RETURN FLANGE OF THE MOUNTING PLATE. This application occurs when venting through an exterior wall. Having determined the correct height for the air terminal location, cut and frame a hole in the exterior wall as illustrated to accommodate the fi... -
Page 29: Vertical Installation
8.1.2 VERTICAL INSTALLATION This application occurs when venting through a roof. Installation kits for various roof pitches are available from your authorized dealer / distributor. See accessories to order specifi c kits required. A. Determine the air terminal location, cut and frame a square opening as 10 1/2"... -
Page 30: Horizontal Air Terminal Installation
8.2.1 HORIZONTAL AIR TERMINAL INSTALLATION Stretch the inner fl ex pipe to the required length taking into account the additional length needed for the fi nished wall surface. Slip the vent pipe a minimum of 2” over the CAULKING inner sleeve of the air terminal and secure with 3 #8 screws. -
Page 31: Vertical Air Terminal Installation
8.2.2 VERTICAL AIR TERMINAL INSTALLATION WARNING MAINTAIN A MINIMUM 2” SPACE BETWEEN THE AIR INLET BASE AND THE STORM COLLAR. Fasten the roof support to the roof using the screws provided. The roof support is optional. In this case the venting is to be adequately supported using either an alternate method suitable to the authority having jurisdiction or the optional roof support. -
Page 32: Appliance Vent Connection
8.2.3 APPLIANCE VENT CONNECTION Install the inner fl ex pipe to the appliance. Secure with 3 screws #8 X 1/2” and fl at washers. Seal the joint and screw holes using the high SELF temperature sealant W573-0007 (not supplied). DRILLING SCREWS Install the outer fl... -
Page 33: Optional Wall Switch Installation
OPTIONAL WALL SWITCH INSTALLATION WARNING DO NOT CONNECT EITHER THE WALL SWITCH, THERMOSTAT OR GAS VALVE DIRECTLY TO 110 VOLT ELECTRICITY. For ease of accessibility, an optional remote wall switch or millivolt thermostat may be installed in a convenient location. Route a 2 strand, solid core millivolt wire from the valve to the wall switch or millivolt thermostat. The recommended maximum lead length depends on wire size: WIRE SIZE MAX. -
Page 34: Finishing
9.0 FINISHING WARNING RISK OF FIRE! NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE. THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON-COMBUSTIBLE MATERIALS SUCH AS BRICK, MARBLE, GRANITE, ETC., PROVIDED THAT THESE MATERIALS DO NOT GO BELOW THE SPECIFIED DIMENSION AS ILLUSTRATED. DO NOT STRIKE, SLAM OR SCRATCH GLASS. -
Page 35: Heat Shield Stand-Off Removal (See-Thru Installation Only)
HEAT SHIELD STAND-OFF REMOVAL (SEE-THRU INSTALLATION ONLY) When using a non-combustible fi nishing material, the stand-offs may be removed, by removing the set screw in the centre and sliding the stand-offs out of the mounting clips. * The top extension may be removed if non-combustible framing is faced with a non- combustible material placed fl... -
Page 36: Log Placement
LOG PLACEMENT WARNING FAILURE TO POSITION THE LOGS IN ACCORDANCE WITH THESE DIAGRAMS OR FAILURE TO USE ONLY LOGS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY. LOGS MUST BE PLACED IN THEIR EXACT LOCATION IN THE APPLIANCE. DO NOT MODIFY THE PROPER LOG POSITIONS, SINCE APPLIANCE MAY NOT FUNCTION PROPERLY AND DELAYED IGNITION MAY OCCUR. -
Page 37: Charcoal Embers
When pieces #3a and #3b are attached As with log # 1, log #4 is also cradled by the 9.5.5 9.5.6 to create log #3, the upper end of log #3 texture of the burner and the pin in the should rest in the groove, on top of log # 2. -
Page 38: Optional Blower Installation
10.0 OPTIONAL BLOWER INSTALLATION WARNING RISK OF FIRE AND ELECTRICAL SHOCK. TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THIS APPLIANCE. USE ONLY WOLF STEEL APPROVED OPTIONAL ACCESSORIES AND REPLACEMENT PARTS WITH THIS APPLIANCE. USING NON-LISTED ACCESSORIES (BLOWERS, DOORS, LOUVRES, TRIMS, GAS COMPONENTS, VENTING COMPONENTS, ETC.) COULD RESULT IN A SAFETY HAZARD AND WILL VOID THE WARRANTY AND CERTIFICATION. -
Page 39: Operation
The wire harness provided in this kit is a universal harness. When installed, ensure that any excess wire is contained, preventing it from making contact with moving or hot objects. Drywall dust will penetrate into the blower bearings, causing irreparable damage. Care must be taken to prevent drywall dust from coming into contact with the blower or its compartment. -
Page 40: Adjustments
12.0 ADJUSTMENTS 12.1 PILOT BURNER ADJUSTMENT Adjust the pilot screw to provide properly sized fl ame. Turn in a clockwise PILOT direction to reduce the gas fl ow. BURNER THERMOPILE Inlet pressure can be checked by turning screw (A) counter- THERMOCOUPLE clockwise until loosened and then placing pressure gauge tubing over the test point. -
Page 41: Flame Adjustment
12.3 FLAME ADJUSTMENT Turn clockwise to increase fl ame height FLAME ADJUSTMENT KNOB 12.4 FLAME CHARACTERISTICS It’s important to periodically perform a visual check of the pilot and burner fl ames. Compare them to the illustra- tions provided. If any fl ames appear abnormal call a service person. 3/8”... -
Page 42: Maintenance
13.0 MAINTENANCE MAINTENANCE MAINTENANCE WARNING MAINTENANCE TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS. CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. -
Page 43: Replacements
14.0 REPLACEMENTS WARNING FAILURE TO POSITION THE PARTS IN ACCORDANCE WITH THIS MANUAL OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY. ** THIS IS A FAST ACTING THERMOCOUPLE. IT IS AN INTEGRAL SAFETY COMPONENT. REPLACE ONLY WITH A FAST ACTING THERMOCOUPLE SUPPLIED BY WOLF STEEL LTD. - Page 44 SEE-THRU COMPONENTS REF NO. BGD40 DESCRIPTION W562-0009 DOOR GASKET (100") W475-0516 END FIBRE BRICK PANEL - FOR WALL N010-0323 END DOOR HEAT SHIELD W200-0117 END DOOR COVER PENINSULA COMPONENTS REF NO. BGD40 DESCRIPTION W500-0192 END BRICK PANEL RETAINER W010-0516 BLACK SIDE DOOR C/W GLASS W010-0873 END DOOR TEMPERED GLASS C/W GASKET BURNER COMPONENTS...
- Page 45 38** W415-0811 / A / 04.28.10...
- Page 46 ACCESSORIES REF NO. BGD40 DESCRIPTION W660-0081 SWITCH, THERMOSTAT GD-501 HEAT GUARD W573-0007 HI-TEMP SEALANT W010-0370 WALL SUPPORT ASSEMBLY GZ550-1KT BLOWER KIT W175-0170 DURA-VENT ZERO CLEARANCE ADAPTOR W500-0033 VARIABLE SPEED SWITCH WALL MOUNTING PLATE ON/OFF REMOTE THERMOSTATIC REMOTE W660-0013 MODULATING REMOTE - CONTROLS FLAME & BLOWER W175-0166 5"...
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Page 47: Trouble Shooting
15.0 TROUBLE SHOOTING WARNING ALWAYS LIGHT THE PILOT WHETHER FOR THE FIRST TIME OR IF THE GAS SUPPLY HAS RAN OUT, WITH THE GLASS DOOR OPEN OR REMOVED. TURN OFF THE GAS AND ELECTRICAL POWER BEFORE SERVICING THE APPLIANCE. APPLIANCE MAY BE HOT, DO NOT SERVICE UNTIL APPLIANCE HAS COOLED. DO NOT USE ABRASIVE CLEANERS. - Page 48 SYMPTOM PROBLEM TEST SOLUTION Pilot will not light. No spark at pilot burner. Check if pilot can be lit by a match. Check that the wire is connected to the push button igniter. Check if the push button igniter needs tightening. Replace the wire if the wire insulation is broken or frayed.
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Page 49: Warranty
16.0 WARRANTY NAPOLEON® products are manufactured under the strict Standard of the world recognized ISO 9001 : 2008 Quality Assurance Certifi cate. NAPOLEON® products are designed with superior components and materials assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fi red at a quality test station. -
Page 50: Service History
17.0 SERVICE HISTORY 43.1 W415-0811 / A / 04.28.10...