Heatilator GDST5244I Owner's Manual
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Heatilator GDST5244I Owner's Manual

See-through direct vent gas appliance
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Models:
GDST5244I
GDST5244IL
See-Through
Direct Vent Gas Appliance
• Important operating and
maintenance instructions
included.
WARNING
If the information in these instruc-
tions is not followed exactly, a
fi re may result causing property
damage, personal injury, or death.
• Do not store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of
this or any other appliance.
• What to do if you smell gas:
- Do not try to light any appliance.
- Do not touch any electrical switch. Do not
use any phone in your building.
- Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency, or
the gas supplier.
This appliance may be installed as an OEM installation
in manufactured home (USA only) or mobile home and
must be installed in accordance with the manufacturer's
instructions and the manufactured home construction and
safety standard, Title 24 CFR, Part 3280 or Standard for
Installation in Mobile Homes, CAN/CSA Z240MH.
This appliance is only for use with the type(s) of gas
indicated on the rating plate.
CAUTION
DO NOT DISCARD THIS MANUAL
Read, understand and follow
•
these instructions for safe
installation and operation.
Heatilator • GDST5244I • 4045-127 Rev Q • 02/07
Owner's Manual
Leave this manual with
•
party responsible for
use and operation.
WARNING
HOT! DO NOT TOUCH.
SEVERE BURNS MAY RESULT.
CLOTHING IGNITION MAY RESULT.
Glass and other surfaces are hot during
operation and cool down.
•
Keep children away.
•
CAREFULLY SUPERVISE children in same room as
appliance.
•
Alert children and adults to hazards of high
temperatures.
•
Do NOT operate with protective barriers removed or
door open.
•
Keep clothing, furniture, draperies and other
combustibles away.
This appliance has been supplied with an integral barrier to
prevent direct contact with the fi xed glass panel. Do NOT
operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the bar-
rier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts:
•
installation must be performed by a licensed plumber
or gas fitter;
See Table of Contents for location of additional Common-
wealth of Massachusetts requirements.
Installation and service of this appliance should be performed
by qualified personnel. Hearth & Home Technologies
suggests NFI certifi ed or factory-trained
professionals, or technicians supervised
by an NFI certifi ed professional.
Installation and Operation
1

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Summary of Contents for Heatilator GDST5244I

  • Page 1 NFI certifi ed or factory-trained professionals, or technicians supervised This appliance is only for use with the type(s) of gas by an NFI certifi ed professional. indicated on the rating plate. Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...
  • Page 2 Your new Heatilator gas appliance will give you years of As the owner of a new appliance, you’ll want to read and durable use and trouble-free enjoyment. Welcome to the carefully follow all of the instructions contained in this owner’s...

  • Page 3: Table Of Contents

    D. High Altitude Installations ..... 29 Note: An arrow ( ) found in the text signifi es change in content. Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 4: Listing And Code Approvals

    CAN/CGA B149 Installation Codes in Canada. water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 5: Requirements For The Commonwealth Of Massachusetts

    The sign shall read, in print size no See Gas Connection section for additional Common- less than one-half (1/2) inch in size, “GAS VENT wealth of Massachusetts requirements. DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUC- TIONS”. Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 6: Getting Started

    Plumb line Safety glasses Level Manometer Voltmeter Tape measure Non-corrosive leak check solution 1/2 - 3/4 in. length, #6 or #8 Self-drilling screws One 1/4 in. female connection (for optional fan). Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 7: Framing And Clearances

    53-1/8 in. 24 in. (1349 mm) (610 mm) min. 1/2 in. (13mm) minimum 39 in. (991 mm) Figure 3.1 Appliance Locations Note: For actual applianc e dimensions refer to Section 16. Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 8: Construct The Appliance Chase

    If the appliance is being installed on a cement slab, a layer of plywood be placed un- derneath to prevent conducting cold up into the room. Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 9: Clearances

    0 in. TO LEVEL OF STANDOFFS 36 in. (914 mm) 0 in. Rough Opening Rough Opening Rough Opening Rough Opening Width Height Depth for Venting 53-1/8 44-1/2 1349 1127 Figure 3.2 Clearances to Combustibles Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 10: Mantel Projections

    0 in. min. to perpendicular wall 4-5/8 in. (117 mm) min. from fireplace opening to perpendicular wall Figure 3.4 Clearances to Mantel Legs or Wall Projections (Accept- able on both sides of opening) Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 11: Termination Locations

    Refer to the installation instruc- A Gas Termination Wood or Fuel Oil Termination tions supplied with the decorative cap cover. 6 in. 20 in. (152 mm) min. (508 mm) min. Figure 4.3 Multiple Vertical Termination Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...
  • Page 12 N Vertical clearance between two horizontal termination caps – 12 in. these requirements. (30 cm) minimum. O Horizontal clearance between two horizontal termination caps – 12 in. (30 cm) minimum. Figure 4.4 Minimum Clearances for Terminations Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 13: Vent Information And Diagrams

    3 to 24 in. (76 to 610 mm) DVP Pipe and 8-1/2 in. vertical run. A length of straight pipe is allowed (see chart) between two 45° elbows (see Figure 5.1). Figure 5.2 DVP Pipe Effective Length Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 14: Vent Diagrams

    12 in./305 mm 32 in./813 mm 18 in./457 mm 18 ft/5.49 m 24 in./610 mm 25 ft/7.62 m 25 ft/7.62 m 25 ft/7.62 m Figure 5.3 Top Vent-Horiztonal Termination-One Elbow Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...
  • Page 15 See Figure 5.6 for information about installing elbows horizontally. Table 5.2 min. max. max. 12 in./305 mm 24 ft/7.32 m 19 ft/5.79 m Installed Vertically Figure 5.5 Three Vertically Installed 90° Elbows Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...
  • Page 16 18 ft/5.49 m 24 in./610 mm 25 ft/7.62 m 25 ft/7.62 m 25 ft/7.62 m 25 ft/7.62 m 25 ft/7.62 m Installed Vertically Installed Horizontally Figure 5.6 Two or Three Elbows, some Horizontal Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...
  • Page 17 12 ft (3.66 m) min. 60 ft (18.29 m) max. Maximum horizontal run is 100% of vertical, but cannot exceed 26 ft (7.92 m) Figure 5.10 Vertical Termination - Two Elbows Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...
  • Page 18 Maximum horizontal run is 100% of vertical, but cannot exceed 26 ft (7.92 m) 12 ft (3.66 m) min. 60 ft (18.29 m) max. Figure 5.11 Vertical Termination - Three Elbows (some horizontal) Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 19: Vent Clearances And Framing

    1 in. greater than the pipe is acceptable. * 62-3/4 in. (1594 mm) Framing should be constructed of 2 X 4 lumber or heavier. * Measured to center of pipe. Figure 6.3 Exterior Wall Hole Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 20: Vertical Penetration Framing

    Bend tabs in around pipe 3 fasteners per side Attic insulation shield Attic insulation shield installed below ceiling. installed above ceiling. Figure 6.5 Installing the Attic Insulation Shield Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 21: Appliance Preparation

    ALWAYS maintain specifi ed clearances around the appliance. • Do NOT notch into the framing around the appliance spacers. Failure to keep insulation, framing or other materials away from appliance may cause fi re. Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 22: Installing Vent Pipe

    fl ue at the horizontal elbow joint to prevent the elbow from rotating. Use screws no longer than 1 in. (25 mm). If predrilling holes, do NOT penetrate inner pipe Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...
  • Page 23 Only outer pipes are sealed, sealing the inner fl ue is not required. All unit collar, pipe, slip section, elbow and cap outer fl ues shall be sealed in this manner. Figure 8.7 Screws into Slip Section Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 24: Disassemble Vent Sections

    Improper support may allow vent to sag or Figure 8.9 Securing Horizontal Pipe Sections separate. Figure 8.10 Rotate Seams for Disassembly Figure 8.11 Align and Disassembly Vent Sections Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 25: Install Heat Shield And Horizontal Termination Cap

    (both ends of the heat shield). The small leg on the extended heat shield should rest on the top of the vent (pipe section) to properly space it from the pipe section. Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 26: Install Roof Flashing And Vertical Termination Cap

    Inspect external vent cap regularly. Collar • Ensure no debris blocks cap. Screws • Combustible materials blocking cap may ignite. Caulk • Restricted air flow affects burner operation. Figure 8.15 Secure with Screws Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 27: Assemble And Install Storm Collar

    fl ashing. Figure 8.16 Assembling the Storm Collar Caulk around the top of the storm collar (see Figure 8.15). Figure 8.17 Assembling the Storm Collar Around the Pipe Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 28: Gas Information

    Propane the manual shutoff valve. Minimum Inlet Pressure 5.0 in. w.c. 11.0 in. w.c. Maximum Inlet Pressure 7.0 in. w.c. 14.0 in. w.c. Manifold Pressure 3.5 in. w.c. 10.0 in. w.c. Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 29: High Altitude Installations

    WARNING Fire Risk Do NOT change the valve settings. • This valve has been preset at the factory. • Changing valve settings may result in fi re hazard or bodily injury. Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 30: Electrical Information

    • Keep wire lengths short as possible by removing any excess wire length. • Low voltage and 110 VAC voltage cannot be shared within the same wall box. Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...
  • Page 31 Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. WARNING Shock Risk • Replace damaged wire with type 105° C rated wire. • Wire must have high temperature insulation. Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 32: Junction Box Installation

    (1/4 in. male) as shown. Figure 10.3 Junction Box Wired to Wall Switch or BC10 Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 33: Finishing

    Install combustible materials only up to specifi ed clearances on top, front and sides. • Seal joints between the fi nished wall and appliance top and sides using only a 300° F minimum sealant. Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 34: Appliance Setup

    • Using non-listed accessories voids warranty. • Using non-listed accessories may result in a safety hazard. • Only Hearth & Home Technologies approved accessories may be used safely. Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 35: Install The Log Set

    • Log placement as seen from the valve side of the appliance. See Figure 12.2. Figure 12.5 Place Top - Middle, Back Log (#8) Placed on Pin P4 and Lays on Notch of Log 6 Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...
  • Page 36 Pins P5 & P6 Sets here Figure 12.7 Place Top - Right, Front Log (#10) Placed on Pins P7 & P8 and Sets on Log 9 Figure 12.9 Completed Log Set Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 37: Rockwool, Lava Rock, Vermiculite Placement

    Vermiculite and lava rock lava rock placement on placement on sides and front of sides and front of hearth pan. hearth pan. Figure 12.10 Placement of Rockwool, Lava Rock and Vermiculite Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 38: Glass Assembly

    • Check to make certain the door frame is centered in the glass door opening. • Replace screen. • Close access door. Figure 12.12 Air Shutter • Replace upper grille. Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 39: Operating Instructions

    Do NOT use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 40: Lighting The Appliance

    * For U.S. only! NATURAL GAS Due to high surface temperatures, keep children, clothing and furniture away. Keep burner and control compartment clean. See installation and operating instructions accompanying the appliance. 33631D Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 41: After The Appliance Is Lit

    In an Intellifi re ignition system it is normal to see the pilot fl ame, but it should turn off when ON/OFF burn continually? switch is turned off. In a standing pilot system the pilot will always stay on. Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 42: Troubleshooting

    “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fi ne. Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode. Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...
  • Page 43 Ignitor gap is too large. Verify that spark gap from ignitor to pilot hood is .17 in. or 1/8 in. Module is not grounded. Verify module is securely grounded to metal chassis of appliance. Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 44: Maintaining And Servicing The Appliance

    A i r p a s s a g e w a y s , g r i l l e s , c o n t r o l compartment. • Burner, burner ports. Risk of: • Fire • Delayed ignition or explosion • Exposure to combustion fumes • Odors Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 45: Maintenance Tasks

    Remote controls Verify operation of remote. Replace batteries in remote transmitters and battery-powered receivers. Verify batteries have been removed from battery back-up in IPI systems to prevent premature battery failure or leaking. Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 46: Reference Materials

    (175 mm) 1 in. 2-7/8 in. (25 mm) (73 mm) 5 in. (127 mm) 4-7/8 in. Gas Knockouts 4-7/8 in. (124 mm) (124 mm) 5 in. (127 mm) Figure 16.1 Appliance Dimensions Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 47: Vent Components Diagrams

    DVP-HRC-SS High Rise Termination Cap - Unpainted Stainless Steel (not approved for all units) DVP-HRC-ZC-SS High Rise Termination Cap - Zero Clearance - Unpainted Stainless Steel (not approved for all units) 4033-016 DVP-TRAP to DVP-HPC Side Filler Kit Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...
  • Page 48 1-1/2 in. 10 in. (38 mm) (254 mm) 8 in. (203 mm) 14 in. (356 mm) 12 in. (305 mm) 5 in. (127 mm) DVP-WS DVP-HVS Wall Shield Firestop Vent Support Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...
  • Page 49 12-1/8 in. 7-1/8 in. (308 mm) (181 mm) 5-3/4 in. (146 mm) COOL-ADD Cap Shield DVP-TRAPFL Flashing 13-7/8 in. 9-1/2 in. (352 mm) (241 mm) 14 in. (356 mm) DRC-RADIUS Cap Shield Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...
  • Page 50 (197 to 264 mm) 12 in. (305 mm) DVP-FBHT 7-1/8 in. 12-1/8 in. Fire Brick Termination Cap (181 mm) (314 mm) 8-3/4 in. (222 mm) 1-5/8 in. (41 mm) DVP-HPC High Performance Cap Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...
  • Page 51 105 mm 143 mm TRAP2 6-3/4 in. 10-5/8 in. 171 mm 270 mm 12 in. Effective (305 mm) Length DVP-TRAP Horizontal Termination Cap DVP-TRAP1 DVP-TRAPK1 DVP-TRAP2 DVP-TRAPK2 DVP-HPC1 DVP-HPCK1-B DVP-HPC2 DVP-HPCK2-B Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...
  • Page 52 (381 mm) DVP-HRC-SS Effective Length 5-1/2 in. 8-3/8 in. 5-3/4 to 8-3/8 in. 140 mm 213 mm 146 to 213 mm 3° 87° 10-1/2 in. 267 mm 10-7/8 in. 276 mm DVP-HRC-ZC-SS Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...
  • Page 53 This page intentionally left blank. Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 54: Service Parts List

    C. Service Parts List GDST5244 Series Service Parts Exploded Parts Diagram Beginning Manufacturing Date: 01/05 GDST5244 Ending Manufacturing Date: Active 11/04 Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...
  • Page 55 29 Glass/Frame Assembly 4045-016 4045-016 Lava Rock Bag Assembly 4040-094 4040-094 Mineral Wool 14333B 14333B Lava Rock (3lb. Bag) 4021-297 4021-297 Vermiculite 28746 28746 Installation Instructions 4045-127 4045-127 30 Wire Assembly 593-590A 593-590A Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 56: Optional Components

    Multi-functional remote: On/Off, thermostat temp., timer WSK-MLT-HTL Multi-function wall switch DCKVP L.P. gas conversion kit for Intellifi re ignition system DCKVN Natural gas conversion kit for Intellifi re ignition system FFSTMESH44 Front Face - Black Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...
  • Page 57 This page intentionally left blank. Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...
  • Page 58 This page intentionally left blank. Heatilator • GDST5244I • 4045-127 Rev Q • 02/07...

  • Page 59: Limited Lifetime Warranty

    If the Heatilator Appliance is found to be defective in either material or workmanship within one year of the date of original installation, HHT will provide replacement parts at no charge and pay reasonable labor and freight costs, and is for the period of one year following the date of original installation of the Appliance.

  • Page 60: Contact Information

    1915 W. Saunders Street Mt. Pleasant, Iowa 52641 www.heatilator.com Please contact your Heatilator dealer with any questions or concerns. For the number of your nearest Heatilator dealer, please visit www.heatilator.com. - NOTES - CAUTION DO NOT DISCARD THIS MANUAL Read, understand Leave this manual with •...

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