Thermos C-21G0 461611513 Product Manual
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Thermos C-21G0 461611513 Product Manual

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© 2013 Char-Broil, LLC Columbus, GA 31902
PRODUCT GUIDE
MODEL 461611513
Thermos C-21G0
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Printed in China
See rating label on grill for serial number.
Assembly instructions © 2013
01/16/13 • G208-001-240801

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Summary of Contents for Thermos Thermos C-21G0 461611513

  • Page 1 For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-800-241-7548. © 2013 Char-Broil, LLC Columbus, GA 31902 Assembly instructions © 2013 Printed in China 01/16/13 • G208-001-240801...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Grilling Guide.

  • Page 3: Grease Fires

    WARNING CAUTION Using pots larger than 6 quarts in capacity could CALIFORNIA PROPOSITION 65 exceed weight limit of the 1. Combustible by-products produced when using side burner shelf this product contains chemicals known to the State or side shelf, of California to cause cancer, birth defects, or resulting in failure other reproductive harm.

  • Page 4: Grilling Guide

    Temperature - Convective Grills ONLY. GRILLING GUIDE – Getting Started The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly.
  • Page 5 Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try.
  • Page 6 Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking.

  • Page 7: Grilling Guide

    Use non-abrasive scouring powder for stubborn The Char-Broil® grill is equipped with Gear Trax™, which stains. allow for the easy mounting of our unique line of Gear Trax Painted surfaces: Wash with mild detergent or non-abrasive accessories.

  • Page 8: Use And Care

    LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: DANGER •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. •...
  • Page 9 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
  • Page 10 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
  • Page 11 This will not affect safety or use of grill. ▲ Only use the pressure regulator and hose assembly supplied with this grill. Replacement pressure regulator and hose assemblies must be specified or supplied by Char-Broil, LLC. ▲ If you have a grill problem see the "Troubleshooting Section". ▲...
  • Page 12 Burner Flame Check Ignitor Lighting • Remove cooking grates and flametamers. Light burner, ▲ Do not lean over grill while lighting. rotate knobs from HIGH to LOW. You should see Turn OFF gas burner control valves. a smaller flame in LOW position than seen on HIGH. Always Turn ON gas at LP cylinder.
  • Page 13 • Plated wire grates: Wash grates with concentrated grill Cleaning the Burner Assembly cleaner or use soap and water solution. Dry thoroughly and Follow these instructions to clean and/or replace parts of burner store indoors between cookouts. assembly or if you have trouble igniting grill. •...

  • Page 14: Limited Warranty

    LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.

  • Page 15: Parts List

    PARTS LIST Qty Description NOT Pictured FIREBOX … HARDWARE PACK … ASSY INSTRUCTION, ENGLISH LOGO PLATE VALVE/HOSE/REGULATOR ASSEMBLY CONTROL PANEL BURNER ELECTRODE/COLLECTOR SIDE SHELF MOUNTING BRACKET, F/ SIDE SHELF, (LF/RB) MOUNTING BRACKET, F/ SIDE SHELF, (LB/RF) CART LEG,UPPER LEFT WHEEL AXLE ROD SIDE BRACE CART LEG,UPPER RIGHT...

  • Page 16: Parts Diagram

    PARTS DIAGRAM...

  • Page 17: Assembly

    ASSEMBLY Left Leg Place one upper leg as shown . NOTE: Left front and left back legs do not have leg extenders. In front, attach upper leg, side brace and left front leg (curve) with #10-24x1-1/4" machine screw and #10-24 flange nut. Attach support bracket in the third hole from bottom of leg with hinge pins and hitch pins (A).

  • Page 18: Assembly

    Front Panel Lay front legs down on the floor Slide front panel between legs. Attach with #10-24x2’’ machine screws and #10-24 flange nuts. #10-24 Flange Nut Front Panel Qty. 4 #10-24x2” Machine Screw Qty. 4 Back Braces to Cart Attach back braces with #10-24x1-1/4’’ machine screws and #10-24 flange nuts. Wheels Turn assembly upside down.
  • Page 19 Control Panel Stand cart upright In front, slide control panel between left and right legs, attach control panel with #10-24x2’’ machine screws and #10-24 flange nuts. Tighten all screws. Control panel #10-24 Flange Nut Side Brace Qty. 4 #10-24x2” Machine Screw Qty.
  • Page 20 Hook tank exclusion wires onto front panel brackets, attach other end to back brace with #8x3/8" sheet metal screws. #8x3/8’’ Sheet Metal Screw Qty. 2 Heat Shield Attach heat shield with #10-24x1/2" machine screws and #10-24 flange nuts. Tank Retainer Insert tank retainer into side brace and secure with #10-24x3/8"...
  • Page 21 Burner ,Firebox and Control Knob Place burner assembly into firebox. Fasten the burner assembly to the firebox using 5x15 fiber washers and #10-24x1/2’’ machine screws. Insert #10-24x1-1/4’’ machine screws from outside the firebox, then fasten with #10-24 flange nuts and 5x15 fiber washers from the inside (A). Place firebox on cart.
  • Page 22 Shelves Attach mounting brackets to side shelf with #8x3/8" sheet metal screw and side shelf bushings (A). Attach mounting brackets to front of leg with 1/4-20x1/2" Machine Screws. And to back of leg with 1/4-20x1-1/4" machine screws and 1/4-20 flange nuts (B). Repeat above steps for other side.
  • Page 23 Lower Hinges Attach lower hinges to back of firebox using #10-24x1/2’’ machine screws, 5x15 fiber washers and #10-24 flange nuts. The center flat portion of the hinge should be at the bottom (see inset). #10-24x1/2” #10-24 5x15 #10-24x1/2” 5x15 Machine Screw Fiber Washer Flange Nut Machine Screw...
  • Page 24 Place lid assembly onto firebox, aligning hinges. Upper Hinges fit inside lower hinges. Secure using two hinge pins and hitch pins. Tighten upper hinge screws. Hinge Pin Qty. 2 Hitch Pin Qty. 2 Heat Tent and Cooking Grate Place heat tent into firebox. Align the slots on heat tent to heat tent support screws. Place cooking grate onto firebox.
  • Page 25 Swing Away Grate Insert ends of Swing Away pivot wire into holes in sides of grill lid. Insert ends of Swing Away leg wire into holes in sides of firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If pivot and leg wires are on top, swing away is installed upside-down.
  • Page 26 Tank collar opening must face to front of grill. Loosen wing nuts from tank retainer bracket. Set bottom of tank into notches of tank bracket. Place tank retainer bracket onto tank collar and tighten wing nuts. LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section).

  • Page 27: Troubleshooting

    DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from •Damaged hose. •Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator.
  • Page 28 Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light PIEZO PUSH-BUTTON AND ROTARY: using ignitor. •Push-button sticks at bottom. •Replace ignitor. •Rotary knob rotates without clicking. •Replace knob. •Sparking between ignitor and electrode. •Inspect wire insulation and proper connection. Replace wires if insulation is broken.
  • Page 29 NOTES...
  • Page 30 NOTES...

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