EG declaration of conformity The device complies with the standard type described in the EG declaration of conformity. It was manufactured and commissioned in accordance with European directives. The original of the declaration of compliance is available from the manufacturer.
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Contents Positioning the boiler .........19 Hydraulic connections ........20 4.5.1 Flushing the system ..........20 4.5.2 Connection of the heating circuit ......20 4.5.3 Connecting the expansion vessel ......21 4.5.4 Connecting the condensate discharge pipe ..21 Gas connection ...........22 Connections for the air and exhaust pipes ..............22 4.7.1 Classification ............22...
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Commissioning ..................45 Control panel ............45 5.1.1 Functions of the keys ..........45 5.1.2 Meaning of the symbols on the display ....45 Check points before commissioning ....46 5.2.1 Preparing the boiler for commissioning ....46 5.2.2 Gas circuit .............46 5.2.3 Hydraulic circuit .............47 5.2.4 Electrical connections ...........47 Commissioning the boiler ........47...
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Contents Standard inspection and maintenance operations ............65 7.3.1 Checking the hydraulic pressure ......65 7.3.2 Checking the ionization current ......65 7.3.3 Checking the tightness of the flue gas evacuation and air inlet connections ..........65 7.3.4 Checking combustion ..........66 7.3.5 Checking the automatic air vent ......67 7.3.6 Checking the siphon ..........67 7.3.7...
1. Introduction Quinta Pro 30 - 45 - 65 - 90 - 115 Introduction Symbols used In these instructions, various danger levels are employed to draw the user’s attention to particular information. In so doing, we wish to safeguard the user’s safety, obviate hazards and guarantee correct operation of the appliance.
Quinta Pro 30 - 45 - 65 - 90 - 115 1. Introduction In the interest of customers, we are continuously endeavouring to make improvements in product quality. All the specifications stated in this document are therefore subject to change without notice.
1. Introduction Quinta Pro 30 - 45 - 65 - 90 - 115 Homologations 1.4.1. Certifications CE identification no PIN 0063CL3333 NOx classification 5 (Standards EN) Type of connection (Flue gas outlet) 1.4.2. Equipment categories Gas category Gas type Connection pressure (mbar)
Quinta Pro 30 - 45 - 65 - 90 - 115 2. Safety instructions and recommendations Safety instructions and recommendations Safety instructions DANGER If you smell gas: Do not use a naked flame, do not smoke, do not operate electrical contacts or switches ( doorbell, light, motor, lift, etc..).
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2. Safety instructions and recommendations Quinta Pro 30 - 45 - 65 - 90 - 115 Casing components Only remove the casing for maintenance and repair operations. Put the casing back in place after maintenance and repair operations. Instructions stickers...
Quinta Pro 30 - 45 - 65 - 90 - 115 3. Technical description Technical description General description High-efficiency wall-hung condensing gas boilers 4 High efficiency heating (Production of domestic hot water can be ensured by a separate hot water calorifier).
3. Technical description Quinta Pro 30 - 45 - 65 - 90 - 115 CAUTION The pump may have a maximum input of 200 W. Use an auxiliary relay for a pump with a larger input. 3.3.2. System in cascade The boiler is ideally suited for a cascade system.
Quinta Pro 30 - 45 - 65 - 90 - 115 3. Technical description Technical specifications Boiler type Quinta Pro General EC indentification no. 0063CL3333 Gas Council number 41-288-15 41-288-16 41-288-17 Flow rate setting Adjustable Modulating, Start/Stop, 0 - 10 V minimum- 8.0 - 29.3...
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3. Technical description Quinta Pro 30 - 45 - 65 - 90 - 115 Boiler type Quinta Pro Water operating pressure (Open minimum vented) Water operating pressure (PMS) maximum Water temperature maximum °C Water temperature (Open maximum °C vented) Operating temperature maximum °C...
Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation Installation Regulations governing installation WARNING The engineer must be Gas Safe registered and have the correct ACS qualifications. Package list 4.2.1. Standard delivery The delivery includes: 4 The boiler, fitted with a connection cable...
4. Installation Quinta Pro 30 - 45 - 65 - 90 - 115 Description Cascade set Duo and Trio low loss headers Various control PCBs Protective cover for the connections Exchanger cleaning tool Maintenance box Recom communication kit Choice of the location 4.3.1.
Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation 4.3.2. Location of the boiler 4 Before mounting the boiler, decide on the ideal position for mounting, bearing the Directives and the dimensions of the appliance in mind.
4. Installation Quinta Pro 30 - 45 - 65 - 90 - 115 4.3.4. Main dimensions T002614-C Connection of the combustion gas exhaust pipe; Ø 80 mm (≤ 45 kW / Ø 100 mm≥ 65 kW Connection of the air intake pipe;...
Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation Positioning the boiler The boiler is delivered with a mounting template. A suspension clamp situated at the rear of the casing enables the boiler to be directly suspended on the mounting bracket.
4. Installation Quinta Pro 30 - 45 - 65 - 90 - 115 Hydraulic connections 4.5.1. Flushing the system The installation must be cleaned and flushed according to BS 7593 (2006). Installing the boiler in new installations (installations less than...
Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation 4. Remove the anti-dust plug located on the heating return connection z under the boiler. 5. Connect the heating water return pipe to the heating return connection.
4. Installation Quinta Pro 30 - 45 - 65 - 90 - 115 Gas connection WARNING Close the main gas valve before starting work on the gas pipes. Before mounting, check that the gas meter has sufficient capacity. To do this, you should keep in mind the consumption of all appliances.
Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation Type Execution Description Closed Exhaust of combustion gases above the roof. The opening for the air-supply inlet is located in the same pressure zone as the vent (For example, a concentric passage to the roof).
4. Installation Quinta Pro 30 - 45 - 65 - 90 - 115 4.7.3. Lengths of the air/flue gas pipes The boiler is also suitable for longer chimney lengths with diameters other than those indicated in the table. Please contact us for further information.
Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation n Connection in areas of different pressure (C53, C83) Combustion air supply and combustion gas discharge are possible in various pressure zones, semi-CLV systems. With the exception of coastal areas.
4. Installation Quinta Pro 30 - 45 - 65 - 90 - 115 4 For long, aluminium, combustion-gas exhaust pipes it is initially necessary to consider the relatively high quantity of corrosive products which are brought together with the condensate from the exhaust pipe.
Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation CAUTION The following boiler components are at a voltage of 230V: Electrical connection of the heating pump (Central heating). Electrical connection of the combined gas valve unit.
4. Installation Quinta Pro 30 - 45 - 65 - 90 - 115 4.8.3. Standard control PCB Various thermostats and controllers can be connected to the standard control PCB (PCU) (X12 connector block). Access to the connector block: 1. Unscrew the two screws located under the front panel by a quarter 90º...
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Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation 2. Remove the grommet from the opening in the middle of the base of the boiler. Pass the pump connection cable through the base of the boiler and seal the opening again by tightening the bayonet fitting to the cable.
4. Installation Quinta Pro 30 - 45 - 65 - 90 - 115 4. Connect the pump connection cable to the cable bundle by opening and closing the cable bundle bands. T002049-B 4.8.5. Connecting a third party control unit n Connecting modulating controller OpenTherm regulator The boiler is fitted with a OpenTherm connection as standard.
Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation n Connect on/off thermostat ON/OFF room thermostat The boiler is suitable for connection to a 2 wire on/off room thermostat. 4 Install the regulator in the reference room (generally the living room).
4. Installation Quinta Pro 30 - 45 - 65 - 90 - 115 4.8.7. Connect frost protection n Frost protection in combination with on/off thermostat If an on/off thermostat is used, it is advisable to protect any rooms On/off where there is risk of frost by using a frost thermostat. The radiator...
Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation 4.8.8. Connecting the calorifier sensor/ thermostat DHW sensor Connect the calorifier sensor or thermostat to the Tdhw terminals of the connector. On/off Tout Tdhw T000443-B 4.8.9. PC/Laptop connection A PC or Laptop can be connected to the telephone connector using the optional Recom interface.
4. Installation Quinta Pro 30 - 45 - 65 - 90 - 115 ¼See chapter: "Parameter descriptions", page 55 4.8.11. Release input The boiler has a release input. This input is on the RL terminals of the On/off connector. Tout...
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Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation n Connection status (Nc) If the boiler locks out, a relay is de-energised and the alarm can be transmitted via a potential-free contact (maximum 230 V, 1A) on terminals Nc and C of the connector.
4. Installation Quinta Pro 30 - 45 - 65 - 90 - 115 n Analogue output (0-10 V) The temperature or heat output can be chosen for this feedback message. The two controls are described briefly below. A jumper (1) on the interface is used to select either temperature control (*) or heat output control (%).
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Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation The three-way valve is connected as follows: 4 N = neutral 4 C = central heating 4 D = tank n Control of external sanitary hot water pump (3wV) It is also possible to connect an external DHW pump to the terminals 3wV.
4. Installation Quinta Pro 30 - 45 - 65 - 90 - 115 n Heat Recovery Unit (Hru) Connect the wires from the heat recovery unit to the Hru terminals of the connector. The presence of the heat recovery unit must be set using parameter p4".
Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation No. C-NO C-NC CH-mode Standby CH-mode Active DHW-mode Standby DHW-mode Active CH-pump Standby CH-pump Active 4.9.6. Connection possibilities for the PCB (SCU- X02) The connection options for the control PCB (SCU-X02) are described in the paragraphs which follow.
4. Installation Quinta Pro 30 - 45 - 65 - 90 - 115 4 Jumper 2: The settings for central heating and sanitary hot water are reversed. 4.9.7. Connection possibilities for the PCB (SCU- X03) The control PCB SCU-X03 can control a modulating central heating pump.
Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation CAUTION If possible, use the pump modulation signal. This provides the most accurate pump control. In positions 3 to 9 the control PCB receives no signal from the boiler and the boiler responds as in position If the automatic burner unit does not support pump modulation, the pump will behave as an on/off pump.
Quinta Pro 30 - 45 - 65 - 90 - 115 4. Installation 4.11 Filling the system 4.11.1. Water treatment In most cases, the boiler and the central heating installation can be filled with normal tap water and no water treatment will be necessary.
4. Installation Quinta Pro 30 - 45 - 65 - 90 - 115 4.11.3. Filling the system CAUTION Before filling, open the valves on every radiator in the installation. In order to be able to read off the water pressure from the boiler display, the boiler must be switched on.
Quinta Pro 30 - 45 - 65 - 90 - 115 5. Commissioning Commissioning Control panel 5.1.1. Functions of the keys Display > [Escape] or J key D Heating temperature key or [-] N DHW temperature key or [+] S [Enter] or cancel d Key lock-out...
5. Commissioning Quinta Pro 30 - 45 - 65 - 90 - 115 Defect: Burner level: Boiler indicates a fault. This can be seen from the e code Boiler is running at full or low load. and red display. Antifreeze protection: Locking the keys: Boiler is running in frost protection mode.
Quinta Pro 30 - 45 - 65 - 90 - 115 5. Commissioning 5. Check the gas supply pressure at the pressure outlet C on the gas valve unit. WARNING The gas pressure measured on measurement point C is the gas supply pressure at boiler connection reduced by the resistance of the internal gas pipe.
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5. Commissioning Quinta Pro 30 - 45 - 65 - 90 - 115 7. The start-up cycle begins and cannot be interrupted. During the start-up cycle, the display shows the following information: A short test where all segments of the display are visible.
Quinta Pro 30 - 45 - 65 - 90 - 115 5. Commissioning Gas settings 5.4.1. Adapting to another gas type WARNING Only a qualified engineer may carry out the following operations. The boiler is preset in the factory to operate on natural gas G20 (Gas For operation on another group of gases, carry out the following operations.
5. Commissioning Quinta Pro 30 - 45 - 65 - 90 - 115 5.4.2. Setting the air/gas ratio (Full load) 1. Unscrew the plug of the flue gas measurement point. 2. Connect the flue gas analyser. WARNING Ensure that the opening around the sensor is completely sealed when taking measurements.
Quinta Pro 30 - 45 - 65 - 90 - 115 5. Commissioning 5.4.3. Setting the air/gas ratio (Part load) 1. Unscrew the plug of the flue gas measurement point. 2. Connect the flue gas analyser. WARNING Ensure that the opening around the sensor is completely sealed when taking measurements.
5. Commissioning Quinta Pro 30 - 45 - 65 - 90 - 115 Finalizing work 1. Remove the measuring equipment. 2. Put the flue gas sampling plug back in place. 3. Refit the front panel. Tighten the two screws by a quarter turn.
Quinta Pro 30 - 45 - 65 - 90 - 115 5. Commissioning The current values can be read as follows: 1. Press the two f keys simultaneously. The symbol Q flashes. 2. Confirm using key S . 5t is displayed, alternating with the current status 3 (for example).
5. Commissioning Quinta Pro 30 - 45 - 65 - 90 - 115 5.6.3. Status and sub-status The information menu Q gives the following status and sub-status numbers: State 5t Sub-status 5v Rest 0 Rest Boiler start (Heat demand) 1 Anti-hunting...
Quinta Pro 30 - 45 - 65 - 90 - 115 5. Commissioning State 5t Sub-status 5v 17 Bleed 0 Rest 2 Control three-way valve 3 Start pump 61 Pump off 62 Control three-way valve Changing the settings The boiler control panel is set for the most common heating systems.
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5. Commissioning Quinta Pro 30 - 45 - 65 - 90 - 115 Factory setting Parameter Description Adjustment range Quinta Pro 30 45 65 90 115 G20 (Natural gas) 41 56 58 62 (x100 rpm) Maximum fan speed (Heating) G31 (Propane)
5. Commissioning Quinta Pro 30 - 45 - 65 - 90 - 115 The parameters p1 to p8 are changed in the same way as p1. After step 2, use the [+] key to move to the required parameter. 5.7.3.
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Quinta Pro 30 - 45 - 65 - 90 - 115 5. Commissioning Quinta Pro 45 Maximum heat input Factory setting Power input (kW) 1500 2500 3500 4500 5500 6500 7500 5600 Fan rotation speed (rpm) R000034-B Quinta Pro 65...
5. Commissioning Quinta Pro 30 - 45 - 65 - 90 - 115 1. Press the two keys f simultaneously and then key [+] until the symbol ? flashes on the menu bar. 2. Select the installers menu using the key S . c0de appears on the display.
Quinta Pro 30 - 45 - 65 - 90 - 115 5. Commissioning 5.7.6. Carrying out an auto-detect After removing a control PCB, an auto-detect must be carried out. To do this, proceed as follows: 1. Press the two keys f simultaneously and then key [+] until the symbol ? flashes on the menu bar.
6. Switching off the boiler Quinta Pro 30 - 45 - 65 - 90 - 115 Switching off the boiler Installation shutdown If the central heating system is not used for a long period, we recommend switching the boiler off.
Quinta Pro 30 - 45 - 65 - 90 - 115 7. Checking and maintenance Checking and maintenance Maintenance message Boiler maintenance is kept to a minimum. Nevertheless, we recommend having the boiler inspected and serviced at regular intervals. To determine the best time for maintenance, the boiler is fitted with a function that automatically signals any maintenance to be carried out.
7. Checking and maintenance Quinta Pro 30 - 45 - 65 - 90 - 115 CAUTION Reset the maintenance message to zero after each inspection. 7.2.1. Resetting the automatic maintenance message A service message on the boiler display must be reset by a qualified installer after the maintenance service has been carried out using the relevant service set.
Quinta Pro 30 - 45 - 65 - 90 - 115 7. Checking and maintenance Standard inspection and maintenance operations CAUTION During inspection and maintenance operations, always replace all gaskets on the parts removed. If the device is subjected to intensive use at high temperatures (flow temperature >...
7. Checking and maintenance Quinta Pro 30 - 45 - 65 - 90 - 115 7.3.4. Checking combustion The check on combustion is done by measuring the percentage of in the flue gas discharge flue. To do this, proceed as follows: 1.
Quinta Pro 30 - 45 - 65 - 90 - 115 7. Checking and maintenance 7.3.5. Checking the automatic air vent 1. Switch off the boiler electrical power supply. 2. Close the gas valve on the boiler. 3. Close the main gas inlet valve.
7. Checking and maintenance Quinta Pro 30 - 45 - 65 - 90 - 115 7.3.7. Checking the burner and cleaning the heat exchanger CAUTION During inspection and maintenance operations, always replace all gaskets on the parts removed. 1. Remove the air inlet flue on the venturi.
Quinta Pro 30 - 45 - 65 - 90 - 115 7. Checking and maintenance Specific maintenance operations If the standard inspection and maintenance operations have revealed the necessity to carry out additional maintenance work, proceed as follows, depending on the nature of the work: 7.4.1.
7. Checking and maintenance Quinta Pro 30 - 45 - 65 - 90 - 115 7.4.2. Replacing the non-return valve Replace the nonreturn valve when faulty or when the maintenance kit contains one. To do this, proceed as follows: 1. Remove the air inlet flue on the venturi.
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8. Troubleshooting Quinta Pro 30 - 45 - 65 - 90 - 115 Error Description Probable causes Checking / solution code Check the wiring Replace the sensor if necessary Vent the air in the heating system Bad connection Temperature of heat...
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Quinta Pro 30 - 45 - 65 - 90 - 115 8. Troubleshooting Error Description Probable causes Checking / solution code Check cabling of ignition transformer Check the ionization/ignition electrode Check breakdown to earth No ignition Check the condition of the burner set...
8. Troubleshooting Quinta Pro 30 - 45 - 65 - 90 - 115 Error Description Probable causes Checking / solution code Bad connection Check the wiring Communication error e[38 with the SCU PCB Defective SCU PCB Replace SCU PCB Bad connection...
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Quinta Pro 30 - 45 - 65 - 90 - 115 8. Troubleshooting The boiler starts up again automatically when the reason for the blocking has been removed. Shutdown Description Probable causes Checking / solution code Reset df and dV...
Quinta Pro 30 - 45 - 65 - 90 - 115 8. Troubleshooting 8.3.1. Error readout memorised 1. Press the two keys f simultaneously and then key [+] until the symbol c flashes on the menu bar. 2. Select the installers menu using the key S . c0de appears on the display.
8. Troubleshooting Quinta Pro 30 - 45 - 65 - 90 - 115 8.3.2. Deletion of the error display 1. Press the two keys f simultaneously and then key [+] until the symbol c flashes on the menu bar. 2. Select the installers menu using the key S . c0de appears on the display.
Quinta Pro 30 - 45 - 65 - 90 - 115 9. Spare parts Spare parts General When it is observed subsequent to inspection or maintenance work that a component in the boiler needs to be replaced, use only original spare parts or recommended spare parts and equipment.
10. Checklists Quinta Pro 30 - 45 - 65 - 90 - 115 10 Checklists 10.1 Checklist for commissioning No. Work to be undertaken for commissioning Attachment / Measured values Filling the central heating system with water and checking the water pressure...
Quinta Pro 30 - 45 - 65 - 90 - 115 10. Checklists 10.2 Checklist for periodic inspection and maintenance No. Inspection and/or service activities Confirmation and date Checking the hydraulic pressure (Recommendation: 1,5 to 2 bar) Checking the tightness of the flue gas evacuation and...
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