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Related Manuals for URAL Motorcycles Wolf 2004
Summary of Contents for URAL Motorcycles Wolf 2004
- Page 1 Irbit Motorcycle Factory Irbit Motorworks of America Owners Manual 2004 Model Wolf...
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Page 3: Table Of Contents
Contents Introduction..........................5 Warnings, Cautions, Notes.......................5 Chapter 1 Specifications Specifications ............................7 Torque Specifications ........................... 9 Chapter 2 Motorcycle Controls and Instruments Motorcycle Controls & Instrumentation ....................11 Controls .............................. 12 Control and Instrument maintenance ....................... 20 Chapter 3 Engine Operation Engine Operation and Maintenance .................... - Page 4 Steering Head Beaings............................38 Chapter 8 Wheel & Tires Wheels and Tires ..........................39 Tire Data................................40 Running Gear Maintenance ......................... 41 Chapter 9 Brakes Brakes ..............................43 Chapter 11 Electrical Electrical Equipment ........................... 47 Electrical Circuits..............................48 Electrical Equipment Maintenance ...................... 48 Chapter 12 Maintenance Maintenance of Motorcycle ........................
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Page 5: Introduction
INTRODUCTION Welcome to the URAL Motorcycling Family! Your Ural has been built by the Irbit Motorcycle Factory in Russia and distributed by Irbit Motorworks of America, the United States affiliate of the Irbit Motorcycle Factory. The Ural motorcycle conforms to all applicable US Federal Motor Vehicle Safety Standards and US Environmental Protection Agency regulations effective on the date of manufacture. -
Page 7: Specifications
Chapter 1 SPECIFICATIONS GENERAL Model Wolf Maximum speed of motorcycle 130 km/h 80 mph Dry mass of motorcycle 548 lb Maximum load-carrying capacity 330 lb. Noise level below 80db OVERALL DIMENSIONS Length 2530 mm / 8.3 ft Width 850 mm / 2.8 ft Height 1300 mm / 4.3 ft Road Clearance... - Page 8 Alternator 35 amp / 12 Volt Battery Interstate #YTX20L-BS or equivalent Headlight Hela or equivalent 7" round sealed beam TRANSMISSION Clutch Dry double-disk clutch Gearbox 4 speed gearbox GEAR RATIOS I gear II gear 2.28 III gear IV gear 1.19 Speedometer drive ratio Final drive ratio 3.89...
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Page 9: Torque Specifications
Backlash between tooth faces of bevel gears in final drive 0.1 - 0.3 0.004 FREE TRAVEL / ADJUSTMENTS Clutch control lever 5 - 8 0.2 - 0.3 TORQUE SPECIFICATIONS Metric US Equivalent Location on Bike 54 to 61 NM 40 ft/lb to 45 ft/lb cylinder heads 237 to 251 NM 175 ft/lb to 185 ft/lb... -
Page 11: Motorcycle Controls & Instrumentation
Chapter 2 MOTORCYCLE CONTROLS & INSTRUMENTATION Controls and Instrumentation 1 Speedometer 11 Front brake control lever 2 Indicator lights 12 Electric start Button 3 Trip odometer reset knob 13 Engine kill switch 5 Clutch control lever 14 Throttle control twist grip 6 High / low beam switch 15 Rear brake pedal 7 Turn signal switch... - Page 12 Clutch Control Lever Front Brake Control Lever Clutch control lever When the clutch lever is squeezed, the engine is disengaged from the gearbox. When the lever is released, the engine and gearbox are engaged. WARNING: M AKE SURE FINGERS ARE NOT POSITIONED BETWEEN HAND CONTROL LEVERS AND HANDLEBAR GRIPS OR OPERATION OF VEHICLE COULD BE IMPAIRED WARNING: B EFORE STARTING ENGINE...
- Page 13 Gear Shift Foot Pedal Kick Starter Kick starter Is designed to start the engine. On pressing the lever the crankshaft of the engine is actuated through the gearbox. The lever is returned to its initial position by the spring inside the gearbox.
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Page 14: Rear Brake Pedal
WARNING: D O NOT LET YOUR FOOT REST ON THE EXHAUST HEADER PIPE ERIOUS INJURY OR BURNS MAY RESULT FROM VERY HOT EXHAUST PIPES Rear Brake Pedal Rear brake pedal is used to actuate the rear brakes. WARNING: D O NOT APPLY EITHER BRAKE STRONGLY ENOUGH TO LOCK THE WHEELS BECAUSE THIS MAY CAUSE POSSIBLE LOSS OF CONTROL OF THE MOTORCYCLE LWAYS USE BOTH BRAKES EVER STOP WITH... - Page 16 Ignition Switch Ignition Switch has three fixed positions of the key. The positions of the ignition are shown above. All electrical systems are off. Voltage is supplied to all electrical systems. Parking Voltage is supplied to running lights only. Note: Leaving the key in the Run or Parking position will discharge the battery. Always return the key to the Off position before removing it.
- Page 17 The indicator lamps are located on the instrument panel: High Alternator Neutral Turn Beam Fault Indicator Signal Indicator Indicator Indicator Turn Signal Indicator indicates that the turn signals are activated Alternator fault indicator indicates that the charging system is malfunctioning and needs imme- diate attention Neutral Indicator indicates that the gearbox is in neutral.
- Page 18 Electric Start Button Ignition Cutoff Switch Low/High Beam Switch Turn Signal Switch Horn Push Button...
- Page 19 Throttle Control is on the right handlebar. Turning the twist grip counterclockwise increases engine speed. Ignition Cutoff Switch has two positions, ignition off (up), and ignition on (down). Electric Start Button is located on the right-hand twist grip, below the kill switch. Low and High Beam Light Switch has two positions, high beam (up), and low beam (down).
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Page 20: Control And Instrument Maintenance
CONTROL CABLE ADJUSTMENT The control cables are adjusted by screw adjustments at the cable ends. With the control levers released: • for the clutch a play at the clutch lever end should be equal to 5 - 8 mm/0.2 - 0.3 in. •... -
Page 21: Chapter 3 Engine Operation
Chapter 3 ENGINE OPERATION PRE-TRIP PRELIMINARIES Pre-Trip Check List 1. Check all lights and the horn for proper operation. 2. Check the brake and clutch levers and/or pedals. 3. Make sure all wheels and the final drive assemblies are securely fastened . 4. - Page 22 Prime Position Reserve Fuel Fuel On Position Position 1. When starting the engine after the motorcycle has been parked for an extended period of time, or after the fuel tank and/or carburetors have been completely emptied of gasoline (e.g. due running out of fuel, evaporation, or installation of replacement parts), set the valve to the “PRI”...
- Page 23 Enrichener off Enrichener on Depending on the engine and ambient temperature, use the carburetor enricheners and starting procedure as follows: Manual Starting (without electric starter) 1. Turn on the ignition and depress the kick lever about 1/4 of its travel (enough to firmly get the ball of your foot on the lever) with either your left foot or right foot, depending on what position is most comfortable with your right hand on the throttle.
- Page 24 lever pulled in, or with the gearbox in neutral. Make sure the Ignition Cutoff Switch is set to “ Ignition On” and push the starter button to turn over the engine. 2. When the engine has been standing for several hours but the ambient temperature is high (60°F/15°C degrees or above), try starting it without any enricheners.
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Page 25: Operating Precautions
OPERATING PRECAUTIONS WARNING: M ’ AKE SURE THAT SIDECAR WINDSHIELD IS IN THE FULL BACK POSITION SO IT DOESN T INTER FERE WITH THE RIGHT HANDLEBAR To move the motorcycle from rest, shift to 1 gear only. Avoid releasing the clutch suddenly, be- cause the engine is liable to stall or the motorcycle will start with a jerk. -
Page 27: Chapter 4 Engine Design
Chapter 4 ENGINE DESIGN The motorcycle is equipped with a two-cylinder four-stroke air-cooled engine. The opposed ar- rangement of cylinders in the horizontal plane is the outstanding feature of the motorcycle design which ensures proper cooling and balancing of the crank gear. The engine valves are located in the cylinder heads. -
Page 28: Lubrication System
LUBRICATION SYSTEM The motorcycle engine features a dual lubrication system, some parts are force-lubricated by pressure built up by the oil pump, while others by splashing . A full-flow paper oil filter is provided in the lubrication system to prolong the engine life. Maintenance of lubrication system. -
Page 29: Fuel System
FUEL SYSTEM The fuel system includes the gasoline tank, the three position fuel valve with filter and two carburetors. Petcock Location Petcock Fuel valve (petcock). The top threaded portion of the valve is screwed into the gasoline tank. The petcock is of an automatic shutoff design. Vacuum from the engine opens the valve when the engine is running. -
Page 30: Ignition System
IGNITION SYSTEM The ignition system incorporates the power supplies, ignition coil, Hall Effect pickup, electronic module, two spark plugs, a set of low and high voltage wires and the ignition switch. The ignition system will provide the spark to the spark plugs from 200 to 6000 RPM. With the engine at rest, the ignition system will draw 100 mA. - Page 31 Ignition Module & Coil...
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Page 33: Chapter 5 Carburetors
Chapter 5 CARBURETORS 32mm CVK Keihin Seike carburetors are used on of the Ural motorcycle. They are preset with fixed mixture jetting and adjust automatically for altitude variations. This is due to the vacuum activation mechanism of these constant velocity type carburetors. Be sure to check the condition of all carburetor adapters and air pipes every time before riding. -
Page 34: Carburetor Maintenance
CARBURETOR MAINTENANCE The carburetors will require the sediment in the float bowls be drained periodically. This will ensure that any contaminants that have accumulated in the float bowls do not enter the main or idle jets of the carburetors. The fuel can be drained by opening the drains provided on the bottom of the float bowls. -
Page 35: Chapter 6 Power Transmission Power Transmission
Chapter 6 POWER TRANSMISSION The power transmission of the motorcycle is comprised of the clutch, gearbox, drive shaft and the final drive. CLUTCH The clutch transmits torque from the engine to the gearbox. Disengage the engine from the gear- box during shifting of the gears and during braking to a stop. The clutch provides for smooth starting of the motorcycle from rest, protects the power transmission parts against damage when the engine speed or drive wheel speed is suddenly changed. -
Page 36: Final Drive
FINAL DRIVE Maintenance of propeller shaft splines and final drive. Remove the final drive from the swing arm and pull the final drive towards the rear of the bike. When the drive shaft is free, coat the drive shaft splines with grease. At the same time, use a grease gun to force grease into the drive shaft universal joint. -
Page 37: Chapter 7 Running Gear
Chapter 7 RUNNING GEAR SPRING LOADED HYDRAULIC SHOCK ABSORBER The suspension features cam-type adjusters used for varying the pretension of the supporting springs to suit the load and the road condition. The degree of tension of the springs is adjustable allowing two positions. -
Page 38: Front Fork
FRONT FORK The front fork used on the wolf model uses a telescopic design. To maintain the fork, change the fluid when it is called for in the service coupons and keep the forks free from dust and dirt. Consult your dealer for details on changing the front fork fluid. -
Page 39: Wheels And Tires
Chapter 8 WHEELS AND TIRES The Ural motorcycle is equipped with wheels that are easy to remove. Removing wheels. To remove the front wheel, set the motorcycle onto the center stand, lift it by the front wheel and put a rest under the front portion of the motorcycle frame. Slacken the nut of the union bolt at the end-piece base of the fork left-hand leg. -
Page 40: Tire Data
Front Rear tire pressure tire pressure or 150 kPa or 250 kPa WARNING: R IDING WITH EXCESSIVELY WORN UNBALANCED OR IMPROPERLY INFLATED TIRES IS HAZARDOUS AND WILL ADVERSELY AFFECT TRACTION STEERING AND HANDLING AME AS ORIGINAL EQUIPMENT TIRES MUST BE USED THER TIRES MAY NOT FIT CORRECTLY AND MAY BE HAZARDOUS TO USE ECAUSE TIRES TUBES AND WHEELS ARE CRITICAL SAFETY ITEMS AND SERVICING OF THESE ITEMS REQUIRES... -
Page 41: Running Gear Maintenance
WHEEL AND TIRE MAINTENANCE During the pre-trip inspection, check air pressure in the tires (chapter 1). Check axle and spokes for safe fastening, be sure to tighten the spokes or fasteners and eliminate play as soon as they get loose or demonstrate excessive play. While lubricating, consult the Lubrication Chart in chapter 11. -
Page 43: Chapter 9 Brakes Brakes
Chapter 9 BRAKES The motorcycle is equipped with a hydraulic disc brake in front and rear. The hydraulic disc brake consists of a caliper, brake pads and a wheel disc. The front wheel brake is of the hydraulic disc type. The rear wheel brake is mounted in the final drive case, and is actuated via a hydraulic master cylinder linked to the brake pedal. - Page 44 INJURY F YOU RIDE UNDER ADVERSE CONDITIONS STEEP HILLS HEAVY TRAFFIC MORE FREQUENT , 1,000 INSPECTION KM OR LESS WILL BE NECESSARY The front disc brakes require periodic inspection, but do not require adjustment. The brake pads can be inspected by removing the dust shield from the top of the caliper and checking the thick- ness of the pads.
- Page 45 Front Brake Reservoir Check the front brake reservoir every service, wipe off all dirt and avoid any contamination of the brake fluid in the reservoir. Refill the reservoir with only DOT approved 3 or 4 brake fluid. Be careful not to spill brake fluid on the paint, as damage to the paint may occur. To check the brake fluid level in the reservoir, remove the two top screws on the reservoir.
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Page 47: Chapter 11 Electrical
Chapter 11 ELECTRICAL EQUIPMENT The electrical equipment of the motorcycle includes power supplies, auxiliary instruments and electric wiring. Electric power supplies are a battery and an alternator with a built-in rectifier. A single wire system is used for wiring the electric circuits, i.e. a single wire carries power to the electrical devices and the frame and engine serve as the second wire (called the “ground”). -
Page 48: Electrical Circuits
ELECTRICAL CIRCUITS Lead acid batteries such as those found in motorcycles are designed for a charging voltage of 14.25 volts. Batteries which are subjected to greater than 14.25 volts for extended periods of time can suffer permanent damage due to the electrolyte boiling dry. Charging voltage of less than 14.25 volts will result in an inadequate charge delivered to the battery. - Page 49 The fuse box is located under the front fork. The headlight control relays are located under the fuel tank.
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Page 51: Maintenance Of Motorcycle
Chapter 12 MAINTENANCE OF MOTORCYCLE Maintenance should be performed after the specified total kilometers run irrespective of the techni- cal condition of the motorcycle. Different service duties and technical condition of the motorcycle may necessitate a change in the intervals. The Lubrication Chart indicating lubrication points of the motorcycle is given in Fig. -
Page 52: Lubrication Chart
LUBRICATION CHART ITEM PART TO BE LUBRICATED LUBRICANT Engine crankcase 20W/50 Detergent Oil Transmission 20W/50 Detergent Oil Air cleaner JR Filter Oil Telescopic forks 5wt-10wt Fork Oil Final Drive 80/90 Gear oil Brake pedal shaft Grease Drive shaft universal joint Grease Lever pins &... -
Page 53: Preservation And Storage
100°C-120°C with the aid of heat reflector or an electric lamp until the coat is perfectly dry. Bear in mind that enamels are flammable. Color match may not be perfect due to humidity, fading, temperature and other variables. The painted surfaces of the motorcycle feature natural gloss. In case some dull spots appear, remedy them by polishing as follows. - Page 54 60°C/ 40°F to 140°F. As the battery is in service: • regularly check the voltage for 13.8 - 14.2 V • do not allow the battery to discharge. • use only distilled water to maintain the normal level of electrolyte. •...
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Page 55: List Of Individual Tool Set, Spare Parts, Accessories & Documents
LIST OF INDIVIDUAL TOOL SET, SPARE PARTS, ACCESSORIES & DOCUMENTS DESCRIPTION DESCRIPTION Tools Accessories 1. Wrench 7 x 8 1. Air Pump 2. Wrench 10 x 12 2. Air Pressure Gauge 3. Wrench 13 x 14 3. Ignition keys 4. Wrench 14 x 17 5. -
Page 57: Safe Operating Rules
SAFE OPERATING RULES Before operating your Ural it is your responsibility to read and follow operating and maintenance instructions in this manual and follow these basic rules for your personal safety. • Know and respect the Rules of the Road in your state. •... - Page 58 • Do not allow others, under any circumstances to operate your motorcycle unless you are certain that they are experienced, licensed riders and are familiar with the operation of your particular motorcycle. • When leaving the motorcycle unattended, remove ignition key from switch. Protect your motorcycle against theft.
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Page 59: Chapter 15 Warranty
Chapter 15 URAL MOTORCYCLES / WARRANTY AGREEMENT Irbit MotorWorks of America, Inc., (IMWA, Inc.) warrants to the first retail purchaser of the URAL® motorcycle from an Authorized IMWA Dealer and each subsequent owner that the motorcycle is free from defects in materials and workmanship for the period stated below. - Page 60 has voided the warranty through improper maintenance, usage, modifications, etc. Any failure of the speedometer assembly on any floor models will require the defective speedometer assembly to be returned to IMWA, Inc. in Redmond, WA. In any of the above cases, Dealer’s State Law and mileage requirements will determine whether the sale of a demonstrator motorcycle shall be considered new or used.
- Page 61 These Warranties Do Not Cover: 1. Failures or required services that are not due to a defect in material or factory workmanship 2. Parts or accessories affected or damaged by: • Lack of required maintenance • Owner abuse • Accident and/or collision •...
- Page 62 Dealer and Owner Responsibilities Dealer Is Responsible For: • Thoroughly check and road test new units before delivery. (Please Print!!!) • Fill out , sign and send Warranty Registration and Card of Delivery to IMWA, Inc. within 3 business days of the sale of Motorcycle. •...
- Page 63 After IMWA, Inc. inspection of engine or gearbox or final drive: 1. If engine/gearbox/final drive is found to be defective due to factory parts or assembly failure, the appropriate warranty order will be processed and the flat rate for removal and re-installation of the engine/gearbox/final drive will be authorized Failed engines/gearboxes/final drives will be warranted utilizing the following options at IMWA’s discretion...
- Page 64 DISTRIBUTOR’S LIMITED WARRANTY - NOISE CONTROL SYSTEMS Warranty Time Period Duration Time or mileage, whichever occurs first Time: twelve (12) months Mileage: 6,000 kilometers (3,728 miles) Coverage Begins • the date the vehicle is delivered to the first retail purchaser, or •...
- Page 65 DISTRIBUTOR’S LIMITED WARRANTY EMISSION CONTROL SYSTEMS (49 - State) Warranty Time Period Duration Time or mileage based on engine displacement - whichever occurs first. Time: five (5) years Mileage - for motorcycles with engine displacement of 745 cc, 30,000 km (18,642 miles) Coverage Begins: •...
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Page 66: Reporting Safety Defects
RIZED URAL DEALER USING GENUINE URAL REPLACEMENT PARTS. THE MAINTENANCE, REPLACEMENT OR REPAIR OF THE EMISSION CONTROL SYSTEM MAY BE PERFORMED BY ANY OTHER QUALIFIED SERVICE OUTLET OR INDIVIDUAL. NON-GENUINE PARTS MAY BE USED ONLY IF SUCH PARTS ARE CERTIFIED TO COMPLY WITH US ENVIRONMENTAL PROTECTION AGENCY STANDARDS. -
Page 67: Warranty Claim Form
Appendix A Warranty Claim Form Irbit Motorworks of America, Inc. Dealer_________________ ______Authorized #___________Date/__/__/__/ Motorcycle Information VIN # /__/__/__/__/__/__/__/__/__/__/__/__/__/__/__/__/__/ Engine /__/__/__/__/__/__/ Gearbox /__/__/__/__/__/__/ Model ____________ Mileage (km)_________ Owner’s Name______________________ Date of Registration /___/___/___/ Complete Address___________________________________________________________________________ Comments_________________________________________________________________________________ Service Information Technician__________________Start Date /___/___/___/ Completion Date /___/___/___/ Diagnosis of Defect________________________________________________________ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _... -
Page 68: Warranty Flat Rate Schedule
Appendix B Flat Rate Schedule For warranty repair work on Ural motorcycles Code Unit or part Job description Allowed Time (in Hrs) for IMWA Authorized Dealers Engine Engine removal/mount with gear box Engine disassembly Engine assembly Engine running-in Cylinder head removal/mount Cylinder removal/mount Piston rings removal/mount (1 piston) Piston removal/mount... - Page 69 Code Unit or part Job description Allowed Time (in Hrs) for IMWA Authorized Dealers Final drive seal (7205039) replacement Drive shaft removal/mount (final drive removed) Front Fork Front fork removal/mount Front fork assy disassembly (total) Front fork assembly (total) Front fork bearings adjustment Wheel &...
- Page 70 Code Unit or part Job description Allowed Time (in Hrs) for IMWA Authorized Dealers Sidecar wind shield assy removal/mount Shock absorber removal/mount Swing arm removal/ mount Seat removal/mount Electrical Wiring diagnosis for short circuit Battery removal/mount Wire harness removal/mount (motorcycle) Wire harness removal/mount (sidecar) Alternator removal/mount Ignition system removal/mount...
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Page 71: Chapter 16 Service Coupons
Chapter 16 SERVICE COUPONS IMPORTANT Long and trouble-free enjoyment of your URAL motorcycle depends on following the recommenda- tions outlined throughout the manual and summarized in Chapter 3, together with regular and proper servicing according to the service coupons provided on the following pages. Dependable performance may be anticipated if your motorcycle is entrusted for maintenance to an Authorized IMWA URAL Dealer. - Page 72 SERVICE COUPON NO 1. 500 KM (To be performed between 400 to 600 km) Date_______________ Odometer reading____________ Change engine oil and filter. Change transmission oil. Change final drive oil. Check condition of the gasoline petcock, remove any contaminants, replace in-line fuel filters. Check carburetors while idling for synchronous operation.
- Page 73 SERVICE COUPON NO. 3. 5,000 KM (To be performed between 4,900 to 5,100 km) Date Odometer reading Change engine oil and filter. (See Lubrication List, chapter 11) Check transmission oil level. Check final drive oil level. Inspect air filter element. Check condition of the gasoline petcock, remove any contaminants, replace in-line fuel filters Check carburetors while idling for synchronous operation.
- Page 74 SERVICE COUPON NO. 5. 10,000 KM (To be performed between 9,900 to 10,100 km) Date Odometer reading Change engine oil and filter. (See Lubrication List, chapter 11) Change transmission oil. (See Lubrication List, chapter 11) Change final drive oil. (See Lubrication List, chapter 11) Inspect air filter element.
- Page 75 SERVICE COUPON NO. 6. 12,500 KM (To be performed between 12,400 to 12,600 km Date Odometer reading Change engine oil. (See Lubrication List, chapter 11) Check final drive oil level. Inspect air filter element. Check fasteners for proper tightening. Check adjustment of wheel bearings. The maintenance above has been performed as described.
- Page 76 SERVICE COUPON NO. 8. 17,500 KM (To be carried out within 17,400 to 17,600 km Date Odometer reading Clean the air filter, . Change oil in the engine and transmission. (See Lubrication List, chapter 11) Check condition of the gasoline petcock, remove any contaminants, clean and blow out. Check carburetors while idling for synchronous operation.
- Page 77 SERVICE COUPON NO. 9. 20,000 KM (To be performed between 19,900 to 20,100 km) Date Odometer reading Change engine oil and filter. (See Lubrication List, chapter 11) Change transmission oil. (See Lubrication List, chapter 11) Change final drive oil. (See Lubrication List, chapter 11) Inspect air filter element.
- Page 78 SERVICE COUPON NO. 10. 22,500 KM (To be performed between 22,400 to 22,600 km Date Odometer reading Change engine oil. (See Lubrication List, chapter 11) Check final drive oil level. Inspect air filter element. Check fasteners for proper tightening. Check steering column bearings. Check adjustment of wheel bearings.
- Page 79 SERVICE COUPON NO 12. 27,500 KM (To be performed between 27,400 to 27,600 km) Date Odometer reading Change engine oil. (See Lubrication List, chapter 11) Check final drive oil level. Inspect air filter element. Check fasteners for proper tightening. Check steering column bearings. Check adjustment of wheel bearings.
- Page 80 SERVICE COUPON NO. 13. 30,000 KM (To be performed between 29,900 to 30,100 km) Date Odometer reading Change engine oil and filter. (See Lubrication List, chapter 11) Change transmission oil. (See Lubrication List, chapter 11) Change final drive oil. (See Lubrication List, chapter 11) Inspect air filter element.
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Page 81: New Address Form
NEW ADDRESS FORM If you move, please fill out this form and mail to the address below. This will insure that you con- tinue to receive all correspondence from Irbit Motorworks of America. VEHICLE IDENTIFICATION NUMBER OWNER’S NAME _____________________________________________ OLD ADDRESS ______________________________ APT. NO. _______ CITY ________________ STATE ____________ ZIP CODE _________ MY NEW ADDRESS IS: NEW ADDRESS ____________________________ APT. -
Page 82: New Owner Form
NEW OWNER FORM If you purchase a Ural Motorcycle from somebody other than a dealer, please fill out this form and mail to the address below. This will insure that you receive all correspondence from Irbit Motor- works of America VEHICLE IDENTIFICATION NUMBER NEW OWNER’S NAME _____________________________________________ ADDRESS ______________________________ APT. -
Page 83: Ural Starting And Running Tips
URAL - STARTING & RUNNING TIPS Starting the Engine 1. Open carburetor enricheners on both carburetors (pull lever out) if temperature is below 50 degrees. 2. Make sure fuel petcock is open “ON” or on reserve “RES.” Fuel petcock handle should be in 6 or 12 o’clock position. - Page 84 Pre-Trip Check List 1. Check all lights and the horn for proper operation. 2. Check the brake and clutch levers and/or pedals. 3. Make sure all wheels and the final drive assemblies are securely fastened . 4. Check the carburetor flanges and air filter ducts for integrity and proper alignment. 5.
- Page 85 Here Are Some Helpful Publications To Help You With Your New Ural Learning to Ride The Ural With Sidecar Accessory Available through the Whitehorse Press www.whitehorsepress.com Available through Mike Weaver threeweavers@earthlink.net www.molotovmotors.com Weav’s Useful Information and Technical Guide to Antique Russian Motorcycles and Sidecars...
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