Glow-worm Hideaway 80B FF Instructions For Use Installation And Servicing
Balanced fanned flue boiler
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Summary of Contents for Glow-worm Hideaway 80B FF
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Page 1: Instructions For Use
2000225144B.09.03 Instructions for Use Installation and Servicing To b e l e f t w i t h t h e u s e r Hideaway 80B FF G.C. No. 41-047-35 Balanced Fanned Flue Boiler Hepworth Heating Ltd., Nottingham Road, Belper, Derbyshire. DE56 1JT... -
Page 2: Guarantee Registration
Guarantee Registration Thank you for installing a new Glow-worm appliance in your home. Glow-worm appliances are manufactured to the very highest standard so we are pleased to offer our customers a Comprehensive First Year Guarantee. We recommend you complete and return as soon as possible your guarantee registration return literature, supplied in the document envelope. -
Page 3: Table Of Contents
Contents The instructions consist of three parts, User, Installation and Servicing Instructions, which includes the Guarantee Registration Card. The instructions are an integral part of the appliance and must, to comply with the current issue of the Gas Safety (Installation and Use) Regulations, be handed to the user on completion of the installation. CONTENTS DESCRIPTION SECTION... -
Page 4: Important Information
Important Information Gas safety (Installation and use) Regulations Electrical Supply In your interests and that of gas safety, it is the law that ALL gas WARNING: This boiler must be earthed. appliances are installed and serviced by a competent person in All system components shall be of an approved type and shall accordance with the above regulations. -
Page 5: Draining And Filling
If in doubt, consult your servicing company. Appliance Introduction Introduction The Glow-worm Hideaway B FF series are Balanced fanned The installation of this boiler must be carried out by a competent person in accordance with the rules in force in the countries of flue boilers. -
Page 6: Maintenance And Servicing
The boiler casing can be cleaned with a damp cloth, followed by by Hepworth Heating Ltd. a dry cloth to polish. If a part is required contact Heatcall (Glow-worm’s own service Do not use abrasive or solvent cleaners. organisation) using the telephone number on the inside front cover of this booklet. -
Page 7: Instructions For Use
Instructions for Use To Turn the Appliance On BOILER Turn the electrical supply on to the boiler and check that all remote controls are calling for heat. TEMPERATURE CONTROL Turn the boiler temperature control clockwise to any position between “0” and "Max", see diagram 1. "Max"... -
Page 8: General Data
1 General Data GAS CONNECTION WATER CONNECTIONS Rc1 reduced NOTE: The boiler casing can be in. B.S.P.T.) with DISTRIBUTOR TUBE to set at two heights, in. B.S.P.T.) (pumped return) WATER CONNECTIONS MAX. and MIN. Rc1 (1in. B.S.P.T.) MAX. MIN. GENERAL DIMENSIONS - given in millimetres Diagram 1.1 1.3 Statutory Requirements Important Notice... - Page 9 1 General Data 1.5 Gas Supply To floor The gas installation shall be in accordance with the relevant level standards. In GB this is BS6891. In IE this is the current edition of I.S.813 "Domestic Gas MAX.900 Installations". MIN. 860 The supply from the governed meter must be of adequate size to provide a steady inlet working pressure of 20mbar (8in wg) at the boiler.
- Page 10 1 General Data 1.8 Heating System Controls 1.7 Boiler Location The heating system should have installed: a programmer and This boiler is not suitable for outside installation. room thermostat controlling the boiler. The boiler casing can be fitted at two heights. Refer to Thermostatic radiator valves may be installed, however they diagram 1.3.
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Page 11: Water Systems
2 Water Systems The installation of the boiler must comply with the requirements When using in an existing system take special care to drain the of the current issue of BS6798, in Ireland, refer also to the entire system, including the radiators, then thoroughly clean out current edition of I.S.813 "Domestic Gas Installations". -
Page 12: Flue And Ventilation
3 Flue and Ventilation The flue must be installed in accordance with the rules in force The terminal must be exposed to the external air, the position allowing free passage of air across it at all times. in the countries of destination. Car ports or similar extensions of a roof only, or a roof and one 3.1 Terminal Position wall, require special consideration with respect to any openings,... -
Page 13: Installation
4 Installation INCREASE TO 30mm IF A FLUE COLLAR IS ADDED FLUE & AIR DUCT LENGTH = A + 15 + 3 MINIMUM MINIMUM MAXIMUM FLUE WALL FLUE FLUE PACKS THICKNESS LENGTH LENGTH REAR STD. REAR NOTE : IF IT IS NECESSARY TO CUT THE DUCTS TO ACHIEVE THE "FLUE LENGTH"... - Page 14 4 Installation Fit the self adhesive foam seal provided in the flue pack around 4.3 Flue Hole Cutting the air duct at the position shown in diagram 4.1. Mark out the flue centre, see diagram 4.2, then cut a hole for the Make sure that the ductings do not slope down towards the flue using, preferably, a 115mm minimum core drill.
- Page 15 4 Installation 4.6 Water Connections - Gravity Domestic and Pumped Heating ALTERNATIVE HEATING OR Fit suitable fittings into the boiler tappings, see diagram 4.7. DOMESTIC Make sure that all pipes are taken backwards and will clear the casings, see diagram 1.1. HOT WATER FLOW NOTE:...
- Page 16 4 Installation 4.8 Pipework 4.9 Casing Brackets When the front tappings are used, it is essential that any Fit the two upper and two front casing brackets shown in pipework or fittings do not project more than shown in diagram diagram 4.12, using the No.8 screws provided.
- Page 17 4 Installation 4.10 Side In-fill Panel (if required) 4.11 Side Casings A side in-fill panel is supplied with the boiler, which can be fitted Fit the side casings by locating their lugs into the appropriate at the rear of the left or right hand side casing but can be slot in the boiler plinth, see diagram 4.13, depending on the discarded if the water connections are made on both sides of required height, there are two options, see section 1.7.
- Page 18 4 Installation 4.12 Flue / Boiler Connection Remove the three self-tapping screws from the lower part of the control box support bracket, see diagram 4.16. Undo the wing nut that secures the top of the heat shield and carefully hinge down control box and heat shield, see diagram ACCESS 4.16.
- Page 19 4 Installation 4.13 Water and Gas connections Replace fan access door, heat shield and control box. Note: When replacing the fan access door make sure the lip at the top of door fits into and behind the slotted bracket located at the top of the boiler.
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Page 20: Electrical Wiring
5 Electrical Wiring CONTROL SECURING SCREWS COVER TERMINAL TERMINAL BLOCK BLOCK CONNECTIONS CONTROL BOILER TEMPERATURE CONTROL Diagram 5.1 5.1 Control Box Access Remove control box cover by undoing the four securing screws CABLE (two on control box, two on the heat shield) and lift off, see CLAMP diagram 5.1. -
Page 21: Commissioning
6 Commissioning operate to light the boiler. After a pre-set time if ignition has not IMPORTANT NOTE taken place the boiler will shutdown. The WARNING NOTICE attached to the front casing must only To re-start the lighting sequence, turn the boiler temperature be removed by the user control to “O”, then fully clockwise to “Max”. - Page 22 LOCATE UNDER LIP Gas rate: Hideaway 80B FF : 2.7m /h (94ft is for guidance only, dependent on the heat setting. Turn the boiler temperature control fully anti-clockwise to “0”.
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Page 23: Instructions To The User
7 Instructions to the User Instruct and demonstrate the safe and efficient operation of the boiler, heating system and domestic hot water system. Advise the user, that to ensure the continued efficient and safe operation of the boiler, it is recommended that it is checked and serviced at regular intervals. - Page 24 8 Servicing Note: When replacing the fan access door make sure the lip at the top of door fits into and behind the slotted bracket located at the top of the boiler. Refer to diagram 8.7. Remove the electrical connections from the fan by pulling the insulation boots only.
- Page 25 8 Servicing 8.4 Service Checks 8.2 Boiler Flueways Inspect the spark electrode and clean and replace as necessary, Remove flueway baffles noting that there are 2 centre and 2 see diagram 8.12. side flueway baffles, see diagram 8.8. Check the condition of the side and rear insulation panels in the Place a sheet of paper in the combustion chamber to catch any combustion chamber.
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Page 26: Fault Finding
8 Servicing ELECTRODE SPARK GAP = 3.6 SECURING GRAPHITE SCREW COATED BURNER NUT(2) INJECTOR Diagram 8.12 Diagram 8.11 9 Fault Finding IMPORTANT. On completion of the Fault Finding task which has required the breaking and remaking of the electrical connections, the continuity, polarity, short circuit and resistance to earth checks must be repeated using a suitable multimeter. -
Page 27: Electrical Supply Failure
9 Fault Finding MAINS SUPPLY BOILER TEMPERATURE 230v ~ 50Hz CONTROL bk BLACK br BROWN YELLOW BLUE GREY PURLPLE FUSE TYPE 3.15A Diagram 9.2 9.1 Electrical Gain access to the control box, refer to the relevant paragraph in section 8.1, then remove the control box cover, refer to section 5.1. - Page 28 9 Fault Finding BOILER PILOT FAULT FINDING Diagram 9.4 2000225144B...
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Page 29: Replacement Of Parts
10 Replacement of Parts IMPORTANT NOTES Disconnect the thermistor electrical plug from the control board (P.C.B) slightly bending back the retaining latch to allow REMEMBER, When replacing a part on this appliance, use only withdrawal, see diagram 10.2. spare parts that you can be assured conform to the safety and performance specification that we require. - Page 30 10 Replacement of Parts 10.3 Electrode 10.8 Air Pressure Switch Refer to the relevant paragraphs of Section 8 servicing to Remove front panel to gain access, see section 6.8. remove the burner from combustion chamber. Refer to the relevant paragraphs of Section 8 servicing to To remove the electrode, unscrew from the retaining bracket, remove the burner from combustion chamber.
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Page 31: Spare Parts
11 Spare Parts 11.1 Part Identification 11.2 Ordering The key number in diagram 11.1 and the first column of the list When ordering any spare part please quote the part number will help identify the spare part. and the description from the list together with the model name and serial number information from the data label. - Page 32 Because of our constant endeavour for improvement, details may vary slightly from those shown in these instructions. 2000225144B...
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