Wel-Bilt M141300A Owner's Manual

Instructions for assembly, testing, operation, servicing & storage

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Owner's Manual
Instructions for Assembly, Testing, Operation,
12 Ton Log Splitters: Outdoor hydraulic powered machine that splits
READ and UNDERSTAND this manual completely before using log splitter.
All operators of this equipment must read and completely understand all safety information, operating instructions, maintenance
and storage instructions. Failure to properly operate and maintain the log splitter could result in serious injury to the operator and
bystanders from moving parts that can crush or cut, flying objects, burns, fire or explosion, escaping high pressure hydraulic fluid,
or carbon monoxide poisoning in particular, be aware of the following hazards.
Crush and Cut Hazards
Moving parts can crush and cut hands and fingers. Keep hands clear of push plate, wedge and logs while splitting.
High Pressure Hydraulic Fluid Hazards
High fluid pressures and temperatures are developed in hydraulic log splitters. Hydraulic fluid escaping through even a pin-
size hole opening can puncture skin and cause severe blood poisoning. Inspect hydraulic system regularly for possible leaks.
Never check for leaks with your hand while the system is pressurized. Seek medical attention immediately if injured by
escaping fluid.
Fire Hazards
If your log splitter is intended for use near an ignitable forest, brush, or grassy covered land, the engine exhaust should be
equipped with a spark arrestor. See the "Specifications" section of this manual to determine if your splitter already has a spark
arrestor. If not equipped, call Wel-Bilt Product Support for ordering information.
Keep a fire extinguisher with you that is rated for ordinary combustibles and flammable liquids.
ADD OIL TO ENGINE BEFORE USING: Engine is shipped without oil. DO NOT start log splitter without first adding oil. See
Engine Operation Section of this manual.
ADD HYDRAULIC OIL: Your log splitter was shipped without hydraulic oil. Refer to Periodic Maintenance section of this manual
for instructions on filling the hydraulic reservoir
INSPECT COMPONENTS: Closely inspect to make sure no components are missing or damaged.
See Initial Unpacking & Set-up for instructions and for whom to contact to report missing or damaged parts.
Any Questions, Comments, Problems or Parts Orders
Servicing & Storage
wood logs.
Call Wel-Bilt Product Support 1-877-234-6869
ITEM NUMBER: 141300
SERIAL NUMBER: _____________
WARNING
STOP!
1
M141300A

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Summary of Contents for Wel-Bilt M141300A

  • Page 1 If your log splitter is intended for use near an ignitable forest, brush, or grassy covered land, the engine exhaust should be equipped with a spark arrestor. See the "Specifications" section of this manual to determine if your splitter already has a spark arrestor. If not equipped, call Wel-Bilt Product Support for ordering information. ...
  • Page 2 Hazard Signal Word Definitions...
  • Page 3: Table Of Contents

    Table of Contents About Your Log Splitter ......................4 Safety Label Locations ......................5 Machine Components Identification ..................9 Initial Set-up ..........................10 Moving & Towing to the Job Site .................... 12 Before Each Use: Step One: Inspection/Maintenance ................. 15 Step Two: Refueling .......................
  • Page 4: About Your Log Splitter

    Follow all safety precautions presented throughout this manual. A summary of important safety information can be found at the end of this manual. Contact Wel-Bilt Product Support at 1-877-234-6869 for any questions about the appropriate use of this log splitter and/or optional accessories.
  • Page 5: Safety Label Locations

    Warning Fluid Hazard and Blade Hazard Decal Warning Operating Instructions Decal Operating Instructions Decal Caution Add Hydraulic Oil Decal Wel-Bilt Logo Cylinder Decal (Large) Never Disassemble or Repair Image Decal Warning Towing Hazard Decal Wel-Bilt Logo Tank Decal (Small) 787456...
  • Page 6 Safety Label Locations...
  • Page 7 Safety Label Locations...
  • Page 8 Safety Label Locations...
  • Page 9: Machine Components Identification

    Gear Pump Push Plate Assembly 10 in. Flat Free Tire Cylinder Assembly Beam Hydraulic Oil Dipstick (Breather) Support Leg/Towing Coupler Hydraulic Tank 208cc Wel-Bilt Gas Engine Split Control Lever Handle Engine Mounting Plate Pressure Hose Return Spring Tube Assembly Suction Hose...
  • Page 10: Initial Set-Up

    Initial Set-Up IMPORTANT! Engine is shipped without oil. DO NOT start the engine before adding oil. See Assembly Instructions section of this manual to assemble the log splitter before set-up. Closely inspect all log splitter components. Step One: (See Machine Components section of this manual for diagram of components.) Inspect Log ...
  • Page 11 Initial Set-Up Note: If the log splitter will be running for long periods of time in outdoor temperatures above 70F, we recommend changing the hydraulic oil to DEXRON III.
  • Page 12: Moving & Towing To The Job Site

    Moving and Towing to the Job Site WARNING The log splitter is heavy. It can crush and cause serious injury if it rolls out of control or tips over. Follow the instructions below for safely moving and towing the log splitter. Moving the log splitter: 1.
  • Page 13 Moving and Towing to the Job Site Towing: 1. Read instructions Review towing safety instructions in your vehicle manual. 2. Check tires Make sure tires are in good condition. 3. Attach to hitch Attach log splitter to vehicle hitch 1. Rotate the support leg upwards. Attach the support leg to the vehicle hitch.
  • Page 14: Moving And Towing To The Job Site

    Moving and Towing to the Job Site 5. Disconnect from Disconnect log splitter from vehicle hitch hitch 1. Remove the lock pin to disconnect the support leg from the vehicle hitch. See below for proper (UNLOCK) position. 2. Remove the support leg from the vehicle hitch. 3.
  • Page 15: Step One: Inspection/Maintenance

    Before Each Use-Inspection / Maintenance Step One: Inspect and maintain log splitter before each use If the log splitter has been used previously, it must be inspected and maintained BEFORE EACH SUBSEQUENT USE. WARNING ALWAYS shut off the engine, disconnect the spark plug, and relieve system pressure before inspecting, cleaning, adjusting, or repairing the splitter.
  • Page 16 Before Each Use-Inspection / Maintenance 5. Hydraulic system Check the hydraulic system carefully: Visually inspect all hoses, tubing, clamps/fittings, pump, and cylinder for cracks, fraying, kinks, or other damage. Check all components for oily residue, which may indicate a leak. DO NOT operate the log splitter if there is any indication of damage or oily residue.
  • Page 17: Before Each Use

    Before Each Use - Fueling Step Two: Fueling WARNING Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Use extreme care when handling gasoline. 1. Engine off / cool The engine must be off and allowed to cool at least two minutes before adding fuel. WARNING: A running engine is hot enough to ignite fuel.
  • Page 18: Step Three: Work Site Selection & Set-Up

    (See the "Specifications" section of this manual to determine if your splitter already has a spark arrestor. Contact Wel-Bilt Product Support at 1-877-234-6869 for information about obtaining a spark arrestor for your log splitter if it is unequipped.) 2.
  • Page 19: Splitting Operation

    Splitting Operation WARNING Before starting this log splitter, review the following instructions and safety information for safe operation of the log splitter. Failure to follow these rules may result in serious injury to the operator or bystanders from moving parts that crush, cut, or entangle from flying objects, burns, fire, falling or tripping, or from carbon monoxide poisoning.
  • Page 20 Splitting Operation 1. Put on Wear the following protective clothing and safety gear: protective 1) Eye protection. Always wear safety glasses or goggles when operating the machine. Pieces clothing / of log may fly out and serious eye injury can occur. gear 2) Boots.
  • Page 21 Splitting Operation Load log onto beam with a cut end against the wedge – positioned for a lengthwise cut. 5. Load log Notes: a) The log splitter is designed only for cutting lengthwise with the grain, NOT for cutting across the grain. b) This log splitter is designed for cutting logs only up to 18.5"...
  • Page 22 Splitting Operation 6. Operator Important safety instructions:  Operator zone. ALWAYS operate the log splitter from the manufacturer's indicated Position OPERATOR ZONE. (See diagram below.) Other positions including the Danger Zone ―D Zone‖ are unsafe because they can increase the risk of injury from crushing, cutting, flying objects, or burns.
  • Page 23 Splitting Operation 8. Return Push Release control lever handle to return the push plate to its original position. Plate Once the control valve handle is released the push plate will return by itself automatically. WARNING: Stay clear while the push plate is returning. It is still powerful enough on the return stroke to cause serious injury.
  • Page 24: Storage

    Storage WARNING Gasoline vapors can ignite and cause a fire. Select a well-ventilated storage away from sources of heat, flame, or sparks. Follow the instructions below for storing your log splitter between uses 1. Clean Clean the log splitter of any debris. 2.
  • Page 25: Periodic Maintenance

    Periodic Maintenance In addition to the maintenance performed with each use, periodic maintenance should also be performed according to the following schedule. WARNING ALWAYS shut off the engine, disconnect the spark plug, and relieve system pressure before cleaning, adjusting, or repairing the splitter. Relieve system pressure by moving Split Control Lever back and forth several times.
  • Page 26 Periodic Maintenance 8. Reinsert the filter and refill the reservoir tank with 1 gallon (4L) of hydraulic oil. Maintain oil level with the range specified on the dipstick at all times. 9. Dispose of used oil at an oil-recycling center. Used hydraulic oil is hazardous waste. 10.
  • Page 27: Troubleshooting

    I- Internal control valve leak Return control valve for authorized repair J- Damaged cylinder piston Return cylinder for authorized repair K- Internally damaged cylinder Return cylinder for authorized repair Any Questions, Comments, Problems or Parts Orders Call Wel-Bilt Product Support 1-877-234-6869...
  • Page 28: Specifications

    The manufacturer reserves the right to make improvements in design and/or changes in specifications at any time without incurring any obligation to install them on units previously sold. Any Questions, Comments, Problems or Parts Orders Call Wel-Bilt Product Support 1-877-234-6869...
  • Page 29: Assembly Instructions

    Assembly Instructions Closely inspect all log splitter components. If you have missing components, contact Product Support at 1-877-234-6869. If you have damaged components, contact the Freight Company that delivered the unit and file a claim. CAUTION! Heavy lifting required. Some of the components in these assembly instructions are heavy and cannot be lifted by one person safely.
  • Page 30 Assembly Instructions Parts Found In Your Hardware Box Ref # Description Front Leg Pin Short Axle Sleeve Long Axle Sleeve Control Valve Handle Cotter Pin Flat Washer Step 1 – Install Wheel Axle Take all parts out of shipping box and hardware box. Put a block under the log splitter frame and slide the wheel axle #16 through the frame hole.
  • Page 31 Assembly Instructions Step 2 – Wheel Assembly On the left side of the axle install parts in the following order: short axle sleeve (#17), wheel (#18), flat washer (#11) and secure with the cotter pin (#19). On the right side of the axle install parts in the following order: long axle sleeve (#13), wheel (#18), flat washer (#11) and secure with the cotter pin (#19).
  • Page 32: Cylinder Assembly

    Assembly Instructions Step 4 – Reposition Engine/Pump Assembly for Operation Loosen the hex bolt (#15), lock nut (#14) and lock washer (#13). Slide the engine/pump assembly out away from beam and cylinder assembly. Retighten the hex bolt (#15), lock nut (#14) and lock washer (#13). Step 5 –...
  • Page 33: Parts Breakdown - Splitter Exploded Views

    Parts Breakdown – Exploded View 141300 Rev. A...
  • Page 34: Pressure Hose

    Parts Breakdown – Exploded View 141300 Rev. A Item Part Number Description Quantity 787563 Return Spring Assy.-Left 787564 Front Support Leg Assy. Kit # 1 Hex Bolt M8x30 Beam Assy. 787565 Return Spring Assy.-Right Kit # 1 Hex Bolt M10x70 787566 Push Plate Assy.
  • Page 35 Parts Breakdown – Exploded View 141300 Rev. A Item Part Number Description Quantity Front Support Leg Weldment Round Pin Hook Pin Weldment Lock Washer Ø12 Flat Washer Ø12 * Assembly available on main parts explosion item #2...
  • Page 36 Parts Breakdown – Exploded View 141300 Rev. A Item Part Number Description Quantity Push Plate Weldment Nylon Plate Middle Plate-Left Hook Plate- Left Hex Thick Nut M12 Lock Washer Ø12 Flat Washer Ø12 Hook Plate-Right Middle Plate-Right Push Block Hex Bolt M12X50 * Assembly available on main parts explosion item #7...
  • Page 37 Parts Breakdown – Exploded View 141300 Rev. A Item Part Number Description Quantity 787571 Oil Tank Breather 787572 Cylinder Kit # 3 Control Handle Kit # 2/ Kit # 4 Inlet Connector Kit # 2/ Kit # 4 Oil Filter Kit # 2/ Kit # 4 Location Pin...
  • Page 38 Parts Breakdown – Exploded View 141300 Rev. A Item Part Number Description Quantity 787570 Engine Kit # 4 Kit # 4 Engine Connector Kit # 4 Gear Pump Stand Kit # 4 Nut M8 Kit # 4/ Kit # 5 Lock Washer Ø8 Kit # 4 / Kit # 5 Flat Washer Ø8...
  • Page 39 Parts Breakdown – Exploded View 141300 Rev. A...
  • Page 40 Parts Breakdown – Exploded View 141300 Rev. A Kit Qty Kit # Description Item # Items Included Part # Needed Hex Bolt M8x30 Hex Bolt M10x70 Hex Bolt M10x100 Flat Washer Φ10 Lock Washer Φ10 Hex Nut M10 Bolt Kit Flat Washer Φ16 787558 Hex Bolt M10x50...
  • Page 41 Parts Breakdown – Exploded View 141300 Rev. A Kit Qty Kit # Description Item # Items Included Part # Needed 6 (Pump Parts View) Lock Washer Ø8 7 (Pump Parts View) Flat Washer Ø8 13 (Pump Parts View) Lock Washer Ø10 14 (Pump Parts View) Nut M10 Engine...
  • Page 42: Parts Breakdown - Engine Exploded Views

    Engine Parts Breakdown – Exploded View 141300 Rev. A...
  • Page 43 Engine Parts Breakdown – Exploded View 141300 Rev. A Item Description Part # Item Description Part # Crankcase Pin, Dowel Ball bearing Bolt Oil Seal Gasket, Cylinder Head Governor Assembly Bolt Shaft, Governor Arm Spark Plug 786736 Washer, Governor Arm Shaft Rod, Push Pin, Lock Shroud...
  • Page 44 Engine Part Kits - 141300 Rev. A Kit # Description Part # Qty. Air Cleaner Kit 786729 Carburetor Kit 786730 Drain Bolt Kit 783126 Muffler Kit 786732 Valve Cover Kit 786731 Ignition Coil Kit 786735 Tank Kit 787508 Recoil Assembly Kit 787509...
  • Page 45: Engine Operation

    Engine Operation CAUTION  This engine is shipped without oil. If you start the engine without oil, the engine will be damaged beyond repair and will not be covered under warranty.
  • Page 46 Engine Operation (not included on this engine) (not included on this engine) (not included on this engine)
  • Page 47 Engine Operation...
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  • Page 63 Engine Operation...
  • Page 64: Summary Of Important Safety Information For Operation

    Summary of Important Safety Information for Operation Safety During Towing ● Read instructions. Review towing safety instructions in your towing vehicle manual. ● Securely attached. Be sure the log splitter is securely attached to the towing vehicle before towing. ● Tires. Be sure tires are in good condition before towing the splitter. ●...
  • Page 65 Summary of Important Safety Information for Operation Therefore, the following instructions should be heeded at all times when inspecting or servicing the hydraulic components of the log splitter: o Do not remove the hydraulic oil fill cap when the engine is running. Hot oil can escape causing severe burns.
  • Page 66 Summary of Important Safety Information for Operation ● Carbon monoxide. The running engine gives off carbon monoxide, a poisonous gas that can kill you. CANNOT smell it, see it, or taste it. ONLY run log splitter OUTDOORS and away from air intakes. NEVER run log splitter inside homes, garages, sheds, or other semi-enclosed spaces.
  • Page 67 Summary of Important Safety Information for Operation ● Loading/Unloading ● Unsplit log pile. Do not pile logs to be split in a place that will make you reach across the log splitter in order to load them. ● Hold bark side. Hold the bark side of logs when loading or positioning, never the ends. Never place your hands or any part of your body between a log and any part of the log splitter.
  • Page 68: Limited Warranty

    The Wel-Bilt Product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a Wel-Bilt product, you show a desire for quality and durability. Like all mechanical equipment this unit requires a due amount of care.
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  • Page 70 Distributed by Northern Tool + Equipment Co., 2800 SouthCross Drive West P.O. Box 1499 Burnsville, MN 55337-0499 Made in China...

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