SERVICE MANUAL Model Name : EP1690 / OP1280 / OP1140 Prepared by SI : ______________________________________ Prepared by TSE : _______________________________________ Check by : ______________________________________ Approved by : ______________________________________ Date Revise Version Description 2006/06/26 V1.0 Initial Issue 2009/02/20 V2.0 Add EP1690 extended models: OP1280, OP1140 Copyright February, 2009.
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Preface This manual is applied to EP1690 / OP1280 / OP1140 projection system. The manual gives you a brief description of basic technical information to help in service and maintain the product. Your customers will appreciate the quick response time when you immediately identify problems that occur with our products.
1024 x 768 ��� 1024 x 768 1024 x 768 �����* 1280 x 720 1280 x 768 ����� 1280 x 768 1280 x 1024 ���� 1280 x 1024 ���� 1400 x 1050 � ���� 1600 x 1200 EP1690 / OP1280 / OP1140...
2-1 Equipment Needed Item Photo Item Photo Screw Bit Hex Sleeves (+) :07 Sleeves Tweezers Note: As the process of OP1280 / OP1140 disassembling is the same as EP1690, we take EP1690 for example here. EP690 / OP280 / OP40...
2-18 Disassemble Power Module Holder Procedure Photo () Unscrew screws (as red circle) (2) Take off Mylar directly () Disassemble Power Module Holder (as red square) Power Module Holder EP690 / OP280 / OP40 2-8...
Chapter 3 Troubleshooting 3-1 Equipment Needed - PC or Pattern Generator - DVD Player (Video, S-Video, Audio) - Quantum Data 802B or CHROMA 2327 3-2 Main Procedure Symptom Procedure No Power - Ensure the Power Cord and AC Power Outlet are securely connected - Check Lamp Cover and Interrupt Switch - Ensure all connectors are securely connected and aren’t broken - Check DC-DC...
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Symptom Procedure No Image - Ensure the Signal Cable and Source work (If you connect multiple sources at the same time, use the “Source” button on the control panel to swtich) - Ensure all connectors are securely connected and aren’t broken - Check Main Board - Check DMD Board - Check Color Wheel...
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Symptom Procedure Poor Uniformity / - Ensure the Projection Screen without dirt Shadow - Ensure the Projection Lens is clean - Ensure the Brightness is within spec. (Replace the Lamp if the Brightness is less than spec.) - Check Engine Module Dead Pixel / Dust - Ensure the Projection Screen without dirt (Out of spec.) - Ensure the Projection Lens is clean...
Chapter 4 Function Test & Alignment Procedure 4-1 Test Equipment Needed - IBM PC with XGA resolution (Color Video Signal & Pattern Generator) - DVD player with Multi-system (NTSC/PAL/SECAM), equipped “Component”, “S-Video” and “Composite” - HDTV Tuner or Source (480P, 720P, 080i) - Minolta CL-00 - Quantum Data 802B or CHROMA2327 - After changing parts, check the information below.
4-3 Test Condition - Circumstance Brightness : Dark room less than 0.5 lux. - Inspection Distance : .5 M~3 M for functional inspection - Screen Size : 60 inches diagonal (wide) - After repairing each EP690 / OP280 / OP40, the unit should be burn-in (Refer to the table below).
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Step Specification Procedure Photo - Test Signal: The text in the 024x768@60Hz corner should - Test Pattern: Ful-xga be clear after - Adjust the center Focus adjust the focus clearly; meanwhile, ring. one slightly vague corner in the image is allowed.
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Step Specification Procedure Photo Screen Should be - Test Signal: Uniformity compliant with 024x768@60Hz 60%. (Minimum) - Test Pattern: Full White Pattern & Full Black Pattern - Please check and ensure the unit is under the spec. - Please check and see if it’s in normal condition - If not, please return the unit to repair area...
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Step Specification Procedure Photo - Once Main Board is changed, firmware upgrade, YPbPr Calibration & PC Calibration should be done as well - YPbPr Calibration - Test Signal: 480P - Test Pattern: TV BAR - PC Calibration - Test Signal: 024x768@60Hz Calibration Cali-...
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Step Specification Procedure Photo Dead Pixel Cannot accept any - Test Pattern: Full (Bright pixel) bright pixel Black Dead Pixel The numbers of - Test Pattern: Full (Dark pixel) dead pixel should White be smaller or amount to 6 pixel. Blemish The bright blemish - Test Pattern:...
5-1 Equipment Needed Software: (DDP 3020- USB) - DLP Composer Lite v6.0 - Firmware - Library file Note: The FW upgrade procedure for OP1280 / OP1140 is the same as EP1690, here we take EP1690 for example. Hardware: Item Photo...
5-2 Installation Procedure DLP Composer Lite Setup Procedure Step Procedure Photo Execute Choose “DLP Composer Lite program v6.0 Setup” program. Next Click “Next” button. Next . Reading the “License Agreement” rules. 2. Choose “I accept and agree to be bound by all the terms and conditions of this License...
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Step Procedure Photo Next Click “Next” button. Next Click “Next” button. Process- Waiting for setup. EP690 / OP280 / OP40...
5-3 USB Driver Upgrade Procedure Step Procedure Photo Execute Execute the C:\ Program Program files\DLP Composer\usbup- data.cmd Note: The “DLP Composer” program must be closed first. Type any Press any key to key to continue. Then, wait continue for about minute. Update Click “OK”.
5-4 Firmware Upgrade Procedure Step Procedure Photo Set-up . Hold on “Enter” button and plug in Power Cord. 2. Wait for about 5 seconds. 3. Once Lamp, Temp LED lights up, plug in USB Cable into the Projector and link to PC USB. Note: The system fan will not function.
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Step Procedure Photo Next . Click “Library”. 2. The library path located in the default installation directory is C:\ Program Files\ DLP Composer. If not, press “Browse” to select the right path. Next . Select “Edit\ Preferences\ Communications” and choose “USB”.
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Step Procedure Photo Next . Choose “Flash Loader” 2. Click “Browse” to search the firmware file. (EP1690) 3. Select the item “Skip Boot Loader Area (load all but the first 64KB).” 4. Click “Reset Bus” to erase the flash memory.
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Step Procedure Photo Next Proceeding Picture Next . When Firmware Upgrade Process is finished, the LED power light on. 2. Unplug USB Cable and Power Cord. Re-plug in Power Cable. Check Restart the unit and get Firmware into the Service Mode to check the Firmware Version.
Display Data Channel (DDC), which sites between the display device and the PC graphics adapter. The system uses this information for configuration purposes, so the monitor and system can work together. Note: If a display device has digital input ports, like DVI or HDMI, but without EDID in its main board, the display device will show no image while the input source is digital signal. The EDID Upgrade procedure for OP1280 / OP1140 is the same as EP1690, we take EP1690 for example here. 6-2 Equipment Needed Software: - EDID Program (Generic V0.5) - EDID Table (*.ini) Hardware:...
Item Photo Item Photo additional monitor (for check- ing the program Projector execution) 6-3 Setup Procedure Step Procedure Photo Adapter To Digital Port Connect . Power Adapter to Fixture JP All Ports 2. Fixture P to PC COM Port 3. Fixture P2 to Projector Analog Port 4.
6-4 EDID Key-In Procedure Step Procedure Photo Execute Click on “EDID” to EDID execute EDID Program. Program. Choose . In the Port Model Selection Bar, please choose the Port that you use. Ex: If you use “COM ”, choose COM in the Port selection.
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Step Procedure Photo Key in . Key in the Serial Serial Number into the Number Barcode blank space. 2. In “Write Source Select”, make a check in “VGA” and “DVI”. 3. Click “Program”. Change “Please change the Cable to Cable to Analog” Analog message is shown on the screen, then...
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IR FRONT LENS EP747 51.83F26G001 FRONT IR MYLAR H72 51.83F29G001 KEYPAD LED LENS HOLDER PC H72 75.85F06G001 BUY ASSY TOP SHIELDING MODULE EP1690 80.85F03G001 PCBA KEYPAD BD FOR EP1690 80.83F04G001 PCBA IR SENSOR BD H72 85.1A123G040 SCREW PAN MECH M3*4 Ni 52.83F14G001...
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ASSY BOTTOM COVER MODULE EP1690 Item Description 51.83F12G021 FRONT LOWER PANEL PC MN3600 EP1690 75.85F02G001 BUY ASSY BOTTOM COVER MODULE EP1690 75.83F05G001 BUY ASSY FRONT SIDE SHIELDING H72 85.WA123.080 SCREW PAN TAP M3*8 Ni EP1690 / OP1280 / OP1140...
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4 2 . 8 0 W 1 1 G 0 0 2 O U T S I D E W . A . 7 0 m m F O R L A M P 2 3 0 0 M P A C E S EP1690 / OP1280 / OP1140...
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PCBA MAIN BD ENTEK FOR EP1690 51.85F03G001 MB UP INSULATOR MYLAR C850 0.1t EP1690 51.85F04G001 MB DOWN INSULATOR MYLAR FRPP 0.43t EP1690 51.85F05G001 MB DOWN INSULATOR I/O MYLAR FRPP 0.43t EP1690 41.85A12G001 EMI COPPER FOIL/26*26 EP1690 / OP1280 / OP1140...
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ASSY OPTICAL LENS MODULE EP1690 70.85F13G001 ASSY COLOR WHEEL MODULE EP1690 70.83F15G001 ASSY ROD MODULE H72 70.85F16G001 PRE ASSY ENGINE BASE MODULE EP1690 70.83F17G001 PRE ASSY ENGINE BOTTOM MODULE EP739 85.1A326G060 SCREW PAN HEAD MECH M2.6*6 BLACK 85.1A526G060 SCREW PAN MECH M2.6*6 Ni NYLOK 85.1A626G040...
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ASSY OPTICAL LENS MODULE Item Description YM10 PROJECTION ZOOM LENS WITH MASK FOR 739 23.83F01G002 series,F/2.5~F/2.8 51.83F06G011 YM10 FOCUS RING PC+ABS MB1700 EP1690 85.WA321G040 SCREW PAN TAP M1.7*4 BLACK 7-18 EP1690 / OP1280 / OP1140...
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COLOR WHEEL DISC RUBBER, EzPro755 "GREEN" COLOR WHEEL SHOULDER SCREW NICKEL M2*4.8 61.83628G002 FILLIST 80.83F07G001 PCBA PHOTO SENSOR BD HD72 85.1A626G040 SCREW PAN MECH M2.6*4 BLACK NYLON 51.80J38G002 MYLAR CW SUPPORT 739 FRPP 0.125t 7-19 EP1690 / OP1280 / OP1140...
Y = Last number of the year (ex: 2006 - 6) Month of year (Jan = 1, Feb = 2,...Oct = A, Nov = B, Dec = C) L = MFG Date Serial code (from 0001~) EP1690 / OP1280 / OP1140 7-23...
II. PCBA Code Definition PCBA Code for Projector XXXXXXXXXX C XXX EEEE C: M/B B: DMD/ B Vendor Code Revision Date Code EP1690 / OP1280 / OP1140 7-24...
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