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Summary of Contents for Honda HRM195PA
- Page 1 Owner's Manual Rotary Mower HRM195PA © 1996 American Honda Motor Co., Inc. – All Rights Reserved...
- Page 2 Keep this owner’s manual handy, so you can refer to it anytime, and make sure the manual stays with the lawn mower if you sell it. The information and specifications effect at the time of approval for printing. Honda Power Equipment Mfg., Inc. reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever.
- Page 3 Congratulations on your selection of a Honda lawn mower! We are certain you will be pleased with your purchase of one of the finest lawn mowers on the market. We want to help you get the best results from your new mower and to operate it safely.
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Page 4: A Few Words About Safety
Of course, it is not practical or possible to warn you about all the hazards associated with operating or maintaining a lawn mower. You must use your own good judgment. You will find important safety information in a variety of forms,... -
Page 5: Table Of Contents
Turn to the beginning of each chapter for a complete list of subjects. MOWER SAFETY Important information about some specific hazards, and what you can do to prevent injury. CONTROLS ........Identification the controls work. -
Page 7: Mower Safety
This chapter explains what you need to know to operate your mower safely. IMPORTANT SAFETY INFORMATION Avoid Rotating Blades ... Clear Mowing Area..Keep Shields in Place..Refuel with Care ... Wear Protective Clothing ... Turn Engine Off When Not Mowing ... MESSAGE TO PARENTS. -
Page 8: Turn Engine Off When Not Mowing
MOWER SAFETY IMPORTANT SAFETY lNFORMATlQN Most accidents with walk-behind follow all instructions in this manual and on the mower. The most common hazards, according to accident statistics, are discussed below, along with the best way to protect yourself and others. Avoid Rotating Blades Rotating blades can cause serious cuts and even amputate fingers,... -
Page 9: Important Message To Parents
YOUR CHILDREN’S SAFETY IS VERY IMPORTANT to Honda. That’s why we urge you to read this message before letting your youngster operate this lawn mower. Lawn mowers are tools, not toys. As with any equipment, bad judgments can result in serious injuries. -
Page 10: Safety Label Locations
MOWER SAFETY SAFETY LABEL LOCATIONS The labels shown here contain important safety information. Please read them carefully. These labels are considered permanent parts of your mower. So if a label comes off or becomes hard to read, contact your dealer for a replacement. Objects thmwn by blade can cause serious injury. -
Page 11: Controls
This chapter shows the locations of controls and other important parts of your mower, and it tells you how the controls work. COMPONENT DESCRIPTION FuelValve Throttle Lever ... Flywheel Brake Lever..Cutting Height Adjustment Lever ... IDENTIFICATION OF CONTROLS CONTROLS... - Page 12 CONTROLS COMPONENT IDENUIFICATION HANDLEBAR FUEL TANK CAP RECOIL STARTER ADJUSTMENT LEVER “‘” OIL FILLER CAP/DIPSTICK MUFFLER MOWER DECK HRMI 95PA: Manually propelled, mulching blades, and mulching plug.
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Page 13: Brake Lever
ENGINE SERIAL NUMBER (on back of engine) \ SPARK PLUG Record the frame and engine serial numbers in the space below. You will need these serial numbers when ordering parts and when making technical or warranty inquiries (see page 73). Frame serial number: Engine serial number: FLYWHEEL... - Page 14 CONTROLS DESCRIPTION OF CONTROLS Fuel Valve The fuel valve opens and closes the fuel passage from the fuel tank to the carburetor. Throttle Lever CHOKE FAST SLOW - - - THROTTLE LEVER Flywheel Brake Lever This lever is connected to the engine flywheel brake and the ignition switch.
- Page 15 CONTROLS Cutting Height Adjustment Lever There are eleven settings to choose from, as shown in the illustration. The cutting height figures are approximate. The actual height of cut grass will vary with lawn and soil conditions. 27/8in(73mm)’ ADJUSTMENT...
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Page 17: Before Operation
This chapter explains how to fuel and check your mower to be sure it is ready, and it tells you how to prepare your lawn and yourself before you begin mowing. ARE YOU READY TO MOW?..CHECK YOUR LAWN ... Objects ... -
Page 18: Wear Protective Clothing
BEFORE OPERATION ARE YOU READY TO MOW? Be sure to wear protective clothing. Long pants and eye protection can lower your risk of injury from thrown objects. Wear footwear that protects your feet and won’t let you slip if you mow on slopes or uneven ground. -
Page 19: Check Your Mower
CHECK YOUR MOWER Blades 1. Turn the engine OFF and turn the fuel valve to the OFF position (see page 28). 2. Disconnect the spark plug cap from the spark plug (see page 46). 3. Tilt the mower to the right, so the carburetor side is up. This will help to prevent fuel leakage and hard starting. -
Page 20: Engine Oil Level
BEFORE OPERATION Engine Oil Level Check the engine oil level with the engine stopped and the mower on a level surface. 1. Remove the oil filler cap, and wipe the dipstick clean. 2. Inset-t and remove the dipstick without screwing it into the filler neck. -
Page 21: Fuel
Fuel Fuel tank capacity: Refuel in a well-ventilated engine has been running, allow it to cool. Refer to page 49 for fuel recommendations and page 74 for information about oxygenated fuels. Remove the fuel tank cap and check the fuel level. Refill the tank if the fuel level is low. -
Page 22: Air Cleaner Inspection
BEFORE OPERATION Air Cleaner Inspection Check that the air filters are clean and in good condition. Dirty air filters will restrict air flow to the carburetor, reducing engine performance. Refer to page 45 for air cleaner service. AIR CLEANER HOUSING PAPER FILTER 111 ‘- COVER... -
Page 23: Mulching Plug
Mulching Plug The mulching plug contours the mower deck for efficient mulching. You can quickly remove the plug to install an optional grass bag. Raise the discharge guard and push the latch toward the outside when removing or installing the mulching plug. MULCHI When installing, be sure the plug is fully inserted and secured by the latch. -
Page 24: Cutting Height
BEFORE OPERATION Cutting Height To adjust cutting height, pull the adjustment lever toward the wheel, and move it into another notch. If you are not sure what cutting height to select, start with a high setting and check the appearance of the lawn after mowing a small area. -
Page 25: Operation
This chapter tells you how to operate the mower safely and effectively. MOWING PRECAUTIONS ... STARTING THE ENGINE ... OPERATING THE CONTROLS FOR MOWING..Throttle Lever.. Flywheel Brake Lever..STOPPING THE ENGINE ... SAFE MOWING PRACTICES ... Slopes ... Obstacles Gravel and Loose Objects ... -
Page 26: Mowing Precautions
OPERATION MOWING PRECAU-tilONS Before operating the mower for the first time, please review the /MPORTANT SAFETY lNFORMAT/ON previous chapter, titled BEFORE OPERATION. Even if you have operated other mowers, take time to become familiar with how this mower works and practice in a safe area until you build up your skills. -
Page 27: Starting The Engine
STARTING THE ENGINE The blade turns when you operate the starter. It is easiest to start the engine in a clear or mowed area where the blade can turn freely. 1. Turn the fuel valve to the ON position. Move the throttle lever to the proper starting position. COLD ENGINE: Move the throttle lever to the CHOKE position. - Page 28 OPERATION 3. Push forward on the flywheel brake lever and hold it against the handlebar. 4. Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. Keep your hands and feet away from the mower deck at all times when starting and running the engine.
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Page 29: Operating The Controls For Mowing
OPERATING THE CONTROLS Throttle Lever For best cut quality, always mow with the throttle lever in the FAST position. When the blades rotate at the preset fast speed, it creates a strong fan action that lifts and cuts grass more efficiently. Do not try to increase the preset engine speed, the blades could fracture and come apart. -
Page 30: Stopping The Engine
OPERATION STOPPING THE ENGINE 1. Move the throttle lever to the SLOW position. THROlTLE LEVER 2. Release the flywheel brake lever. FLYWHEEL BRAKE LEVER 3. When the mower is not in use, turn the fuel valve to the OFF position. FUEL VALVE... -
Page 31: Safe Mowing Practices
SAFE MOWING PRACTICES For your safety, keep all four wheels on the ground, and be careful to avoid losing your footing and your control of the mower. Keep a firm grip on the handlebar, and walk, never run, with the mower. Be very careful when mowing uneven or rough ground. -
Page 32: Obstacles
OPERATION Obstacles Use the side of the mower to cut close to large obstacles, such as fences or walls. Be careful when mowing around trees and over obstacles embedded in the lawn, such as sprinkler heads, paving, edging, etc. Avoid anything that sticks up above the surface of the lawn. -
Page 33: Mowing Tips
MOWING TIPS When to Mow Most grasses should be mowed when they have grown l/p to 1 inch above their recommended height. More frequent mowing is required for mulching than for bagging. For best results, you may need to mow the lawn twice a week during the growing season. -
Page 34: Blade Speed
OPERATION Blade Speed The blade must spin very fast to cut properly. Always use the FAST throttle setting, and keep the engine running at maximum rpm. If engine speed drops, it could mean the engine is being overloaded by the blade trying to cut too much grass. Mow a narrower swath, move the mower slower, or raise the cutting height. -
Page 35: Mowing Patterns
Mowing Patterns Your Honda mower will work most efficiently if you use the following mowing patterns as much as possible. Mower deck and equipment design, and the direction in which the blade rotates, cause these mowing patterns to give the best results. Mulching Use a counterclockwise pattern. -
Page 37: Transporting
This chapter explains how to load and carry your mower safely. This chapter explains how to load and carry your mower safely. BEFORE LOADING ....... BEFORE LOADING LOADING AND UNLOADING LOADING AND UNLOADING... -
Page 38: Before Loading
TRANSPORTING BEFORE LOADING If the engine has been running, allow it to cool for at least 15 minutes before loading the mower on the transport vehicle. A hot engine and exhaust system can burn you and can ignite some materials. Turn the fuel valve to the OFF position. -
Page 39: Maintenance
This chapter explains when and how to perform routine inspection, service, and adjustments for do-it-yourself maintenance tasks should be done by your dealer. Your dealer is best equipped and staffed to provide the level of service and safety you and your mower deserve. THE IMPORTANCE MAINTENANCE Safety Precautions... -
Page 40: The Importance Of Maintenance
MAINTENANCE THE IMPORTANCE Good maintenance operation. It will also help reduce air pollution. Improper maintenance, problem before operation, can cause a malfunction in which you can be seriously hurt or killed. Always follow the inspection and maintenance recommendations owner’s manual. To help you properly care for your mower, the following pages include a maintenance schedule,... -
Page 41: Maintenance Safety
MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. should perform a given task. Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed. -
Page 42: Emission Control System Information
MAINTENANCE EMISSION CONTROL Source of Emissions The combustion process produces carbon monoxide, oxides of nitrogen, and hydrocarbons. nitrogen is very important because, under certain conditions, they react to form photochemical Carbon monoxide does not react in the same way, but it is toxic. Honda utilizes lean carburetor settings and other systems to reduce the emissions of carbon monoxide, oxides of nitrogen, and hydrocarbons. -
Page 43: Replacement Parts
Replacement Parts The emission control systems on your new Honda engine were designed, built, and certified to conform with EPA and California emission regulations. We recommend the use genuine Honda parts whenever you have maintenance replacement parts are manufactured to the same standards as the original parts, so you can be confident of their performance. -
Page 44: Maintenance Schedule
MAINTENANCE MAINTENANCE SCHEDULE Blade condition and blade bolt tightness Grass bag (optional equipment) Engine oil Air cleaner Spark arrester (optional equipment) Idle speed Flywheel brake lever operation Flywheel brake pad Throttle cable 0 Valve clearance Fuel tank I Fuel line Emission related items. -
Page 45: Engine Maintenance
ENGINE MAINTENANCE Engine Oil Change Drain the used oil while the engine is warm. Warm oil drains quickly and completely. 1. Turn the fuel valve to the OFF position to reduce the possibility of fuel leakage (see page 28). 2. Wipe the oil filler area clean, then remove the oil filler cap/dipstick. 3. -
Page 46: Engine Oil Recommendations
MAINTENANCE 5. After changing the engine oil, and before starting the engine, check the oil level with the mower on a level surface: a. Wipe the dipstick clean. b. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick. -
Page 47: Air Cleaner Service
Air Cleaner Service Dirty air filters will restrict air flow to the carburetor, reducing engine performance. If you operate the mower in very dusty areas, clean the air filters more often than specified in the MAINTENANCE SCHEDULE. 1 NOTICE Operating the engine without air filters, or damaged filters, will allow dirt to enter the engine, causing rapid engine wear. -
Page 48: Spark Plug Service
MAINTENANCE 5. Wipe dirt from the inside of the air cleaner housing and cover, using a moist rag. Be careful to prevent dirt from entering the air duct that leads to the carburetor. 6. Reinstall the filters and cover. Tighten the cover screw securely. Spark Plug Service RECOMMENDED SPARK PLUGS... - Page 49 2. Remove the spark plug with a 13/ls in (21 mm) spark plug wrench. 3. Inspect the spark plug. Replace it if the electrodes are worn, or if the insulator is cracked or chipped. Clean the spark plug with a wire brush if you are going to reuse it.
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Page 50: Carburetor Adjustment
MAINTENANCE Carburetor Adjustment 1. Start the engine outdoors, and allow it to warm up to normal operating temperature. 2. Set the throttle lever in the SLOW position. 3. Turn the throttle stop screw to obtain the standard idle speed. Standard idle speed: 2,100 f 150 rpm Carburetor Modification... -
Page 51: Fuel Recommendations
If spark knock or pinging occurs at a steady engine speed, under normal load, change brands of gasoline. If spark knock or pinging persists, see an authorized Honda lawn mower dealer. pEiq Running the engine with persistent spark knock or pinging can cause engine da’mage. -
Page 52: Control Cable Inspections
MAINTENANCE CONTROL CABLE INSPECTIONS Flywheel Brake Lever Operation Start the engine outdoors and move the throttle lever to the FAST position. Release the flywheel brake lever; the engine should stop quickly. If the flywheel brake does not operate properly, take the mower to an authorized Honda servicing dealer for repair. -
Page 53: Throttle Cable
Throttle Cable Inspection Throttle cable adjustment is necessary if the throttle lever does not operate the choke properly. You can inspect choke operation by observing the movement of the choke arm, which is located on top of the carburetor. 1. Move the throttle lever to the CHOKE position. -
Page 54: Blade Removal And Installation
MAINTENANCE BLADE REMOVAL If you remove the blades for sharpening or replacement, you will need a torque wrench for installation. Wear heavy gloves to protect your hands. BLADE SHARPENING: imbalance or poor cutting, the blades should be sharpened by trained staff at an authorized Honda servicing dealer. -
Page 55: Blade Installation
Blade Installation 1. Clean dirt and grass from around the blade mounting area. 2. Align the two holes in the blade spacer with the two raised bosses in the blade holder assembly (see page 52). 3. Hold the blade spacer up against the blade holder assembly and install the blades using the two blade bolts and special washers as shown. -
Page 57: Troubleshooting
This chapter shows what to check if you have a problem with your mower. ENGINE PROBLEMS ... Engine will not start..Lossofpower PROBLEMS ... VIBRATION MOWING PROBLEMS ... TROUBLESHOOTING .. -
Page 58: Engine Problems
TROUBLESHOOTING ENGINE PROBLEMS Engine Will Not Start 1. Check control positions. 2. Check fuel. 3. Remove and inspect spark plug. 4. Take mower to Honda servicing dealer, or refer to shop manual. 3. Check under mower deck. ( 4. Check air filter. ) 5. -
Page 59: Mowing Problems
VIBRATION PROBLEMS Excessive Vibration 1. Check mower deck and blade. 2. Take mower to Honda servicing dealer for repair. MOWING PROBLEMS Poor Cut Quality Poor Mowing Performance 1. Check that the throttle lever is in the FAST position. 2. Reduce forward speed. 3. -
Page 61: Storage
This chapter explains how to protect your mower from rust and corrosion, and ensure that it will start easily when you want to use it again. STORAGE PREPARATION Cleaning ... Engine ... Mower Deck ... Fuel ... Adding fuel stabilizer to extend fuel storage life..Draining the Fuel Tank and Carburetor EngineOil Engine Cylinder. -
Page 62: Storage Preparation
Cleaning 1. Wash the lawn mower, including the underside of the mower deck. Engine Wash the engine by hand, and be careful to prevent water from entering the air cleaner. - Page 63 4. Stop the engine and allow it to cool. 4. Stop the engine and allow it to cool. 5. After the lawn mower is clean and dry, touch up any damaged 5. After the lawn mower is clean and dry, touch up any damaged paint, and coat other areas that may rust with a light film of oil.
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Page 64: Fuel
STORAGE Fuel Gasoline will oxidize and deteriorate in storage. Old gasoline will cause hard starting, and it leaves gum deposits that clog the fuel system. If the gasoline in your mower deteriorates during storage, you may need to have the carburetor and other fuel system components, serviced or replaced. -
Page 65: Draining The Fuel Tank And Carburetor
Draining the Fuel Tank and Carburetor 1. Remove the carburetor drain bolt with a 10 mm wrench, and drain the carburetor bowl fuel into an approved container Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. -
Page 66: Engine Cylinder
STORAGE Engine Cylinder Remove the spark plug (see page 46). Pour a tablespoon (5 - 10 cc) of clean engine oil into the cylinder. Pull the starter rope several times to distribute the oil in the cylinder. Reinstall the spark plug. Pull the starter rope slowly until resistance is felt then return the starter grip gently. -
Page 67: Handlebar Folding
Handlebar Folding The handlebar can be folded for storage or transport by loosening the handlebar locking knobs. 1. Put the throttle lever in the SLOW position. 2. Remove the starter rope from the guide on the handlebar and allow the starter grip to return gently. 3. -
Page 68: Placing In Storage
STORAGE PLACING IN STORAGE If your mower will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well-ventilated ,appliance that operates with a flame, such as a furnace, water heater, or clothes dryer. -
Page 69: Specifications
This chapter gives dimensions, capacities, and other technical information. MOWER MODEL ... DIMENSIONS, WEIGHTS, AND CAPACITIES. ENGINE DESIGN AND PERFORMANCE. MAINTENANCE TUNEUP ... SPECIFICATIONS... -
Page 70: Mower Model
SPECIFICATIONS MOWER MODEL 1 HRM195PA: Manually propelled, mulching blades, and mulching plug. DIMENSIONS, WEIGHTS, AND CAPACITIES Maximum Length Maximum Width Overall Height Dry Weight Cutting Width Approximate Cutting Height (adjustable) Fuel Tank Capacity Engine Oil Capacity 57.3 in (1,455 mm) 20.1 in (510 mm) -
Page 71: Engine Design And Performance
ENGINE DESIGN AND PERFORMANCE Engine Model Engine Type Displacement Bore and Stroke Compression Ratio Ignition System Maximum Horsepower Maximum Torque GXV140Kl 4-stroke, overhead-valve, forced air-cooled 8.2 cu in (135 cc) 12.52~1.65in(64~42&11) ) 8:l ) CDI 5.0 bhp (3.7 kW) at 3,600 rpm N-m) at 7.6 ft-lb (10.3 SPECIFICATIONS... -
Page 72: Maintenance
SPECIFICATIONS MAINTENANCE Fuel Engine Oil Spark Plug Type Maximum Governed Speed Flywheel Brake Cable Throttle Cable Blade Bolt Torque TUNEUP Spark Plug Gap Idle Speed Valve Clearance (cold) Other Specifications Unleaded gasoline with a pump octane rating of 86 or higher SAE IOW-30, API SH or SJ Regular: NGK - BP5ES... -
Page 73: Additional Information
ADDITIONAL This chapter contains additional information, Honda publications available to you, and tells you how to contact us if you have a question or a warranty repair problem. HONDA PUBLICATIONS. ShopManual... Parts Catalog ....... . . WARRANTY SERVICE INFORMATION. -
Page 74: Honda Publications
HONDA PUBLICATIONS These publications will give you additional information for maintaining and repairing your mower. You may order them from your Honda lawn mower dealer. Shop Manual This manual covers complete maintenance and overhaul procedures. It is intended to be used by a skilled technician. -
Page 75: Additional Information
WARRANTY SERVICE INFORMATION Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership’s management. - Page 76 When you write or call, please provide the following information: • Model and serial numbers • Name of the dealer who sold the Honda power equipment to you • Name and address of the dealer who services your equipment •...
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Page 77: Oxygenated Fuels
ADDITIONAL INFORMATION OXYGENATED FUELS Some conventional ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States and Canada use oxygenated fuels to help reduce emissions. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement. -
Page 78: Spark Arrester
SPARK ARRESTER The engine in your lawn mower is not factory-equipped arrester. In some areas, it is illegal to operate an engine without a spark arrester. Check local laws and regulations. A spark arrester is available from authorized Honda servicing dealers. -
Page 80: Index
Air Cleaner Inspection ... 20 Air Cleaner Service ....45 Blade: Inspection ......17 Installation . -
Page 81: Important Safety Information
INDEX Lawn: Inspection Before Mowing . . 16 Mowing Tips ..31 Safe Mowing Practices..29 Leaves ... Maintenance: Blade Removal and Installation ..52 Cable Inspections..50 Engine ... Importance ... 38 Safety ..Schedule Specifications ... - Page 82 Throttle Lever: Cable Inspection ....51 Operation ....12 & 27 Transporting .
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Page 83: Quick Reference
QUICK REFERENCE Type Fuel Capacity Type Engine Oil Capacity Type Spark Plug Torque Blade Bolts Carburetor Idle speed Before each use Maintenance First 20 hours Subsequent INFORMATION Unleaded gasoline with pump octane rating of 86 or higher (page 49). 0.26 US gallons (1 .O &‘) SAE lOW-30, API SH or SJ (page 44) 0.63 US quarts (0.6 Q) Regular:... - Page 84 22009701 31VB4610 Printed on PRINTED IN U.S.A. 00X31-VB4-6100 Recycled Paper...
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