Table Of Contents - Sony HCD-GR3 Service Manual

SAFETY CHECK-OUT
After correcting the original service problem, perform the follow-
ing safety checks before releasing the set to the customer:
Check the antenna terminals, metal trim, "metallized" knobs, screws,
and all other exposed metal parts for AC leakage. Check leakage as
described below.
LEAKAGE
The AC leakage from any exposed metal part to earth Ground and
from all exposed metal parts to any exposed metal part having a
return to chassis, must not exceed 0.5 mA (500 microampers). Leak-
age current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA
WT-540A. Follow the manufacturers' instructions to use these
instruments.
2. A battery-operated AC milliammeter. The Data Precision 245
digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The "limit" indication is 0.75
V, so analog meters must have an accurate low-voltage scale.
The Simpson 250 and Sanwa SH-63Trd are examples of a pas-
sive VOM that is suitable. Nearly all battery operated digital
multimeters that have a 2V AC range are suitable. (See Fig. A)
To Exposed Metal
Parts on Set
0.15µF
Fig. A. Using an AC voltmeter to check AC leakage.
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY MARK ! OR DOTTED LINE
WITH MARK ! ON THE SCHEMATIC DIAGRAMS AND IN
THE PARTS LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS
WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS
MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
AC
1.5k
voltmeter
(0.75V)
Earth Ground

TABLE OF CONTENTS

1. SERVICING NOTE
2. GENERAL
.......................................................................... 5
3. DISASSEMBLY
3-1. Loading Panel ....................................................................... 7
3-2. Front Panel ........................................................................... 7
3-3. TC Mechanism Deck ............................................................ 8
3-4. CD SW Board , Panel Board ................................................. 8
3-5. Disc Tray ............................................................................. 9
4. MECHANICAL ADJUSTMENTS ..........................
5. ELECTRICAL ADJUSTMENTS
6. DIAGRAMS
6-1. Circuit Boards Location ...................................................... 16
6-2. Brock Diagrams
• Tuner Section ................................................................... 17
• Deck Section .................................................................... 19
• CD Section ....................................................................... 21
• Main Section .................................................................... 23
6-3. Printed Wiring Board -Tuner Section - .......................... 25
6-4. Schematic Diagram - Tuner Section - ............................ 26
6-5. Printed Wiring Board - Main Section - .......................... 28
6-6. Schematic Diagram - Main Section - ............................ 31
6-7. Schematic Diagram - Deck Section - ............................ 36
6-8. Printed Wiring Board - CD Motor Section - .................. 39
6-9. Schematic Diagram - CD Motor Section - .................... 40
6-10. Schematic Diagram - CD Section - ............................. 42
6-11. Printed Wiring Board - CD Section - .......................... 45
6-12. Printed Wiring Board - Panel Section - ....................... 47
6-13. Schematic Diagram - Panel Section - ......................... 49
6-14. IC Pin Functions ............................................................... 51
6-15. IC Block Diagrams ........................................................... 55
7. EXPLODED VIEWS
7-1. Case Section ........................................................................ 59
7-2. Front Panel Section 1 .......................................................... 60
7-3. Front Panel Section 2 .......................................................... 61
7-4. Back Panel Section ............................................................. 62
7-5. CD Mechanism Section 1 (CDM38-5BD19) ...................... 63
7-6. CD Mechanism Section 2 (CDM38-5BD19) ...................... 64
7-7. Base Unit Section (BU-5BD19) .......................................... 65
7-8. TC Mechanism Section 1 (TCM-YSW47C24) ................... 66
7-9. TC Mechanism Section 2 (TCM-YSW47C24) ................... 67
7-10. TC Mechanism Section 3 (TCM-YSW47C24) ................ 68
8. ELECTRICAL PARTS LIST
ATTENTION AU COMPOSANT AYANT RAPPORT
À LA SÉCURITÉ!!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE ! SUR
LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES
PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE
FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS
QUE PAR DES PIÈCES SONY DONT LES NUMÉROS
SONT DONNÉS DANS CE MANUEL OU DANS LES
SUPPLÉMENTS PUBLIÉS PAR SONY.
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............................... 10
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