Honda 2-DOOR DX Installation Instructions Manual

Air conditioner for 2006 civic 2- and 4-door

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INSTALLATION

INSTRUCTIONS

TOOLS AND SUPPLIES REQUIRED

Phillips screwdrivers [1 stubby and 1 extra long

(150mm or 6" shaft)]

Small flat screwdriver

Feeler gauge set

Ratchet with extensions (wobble or universal extension

and 8 mm, 10 mm and 12 mm sockets

Combination wrench (10 mm, 19 mm, 22 mm, 24 mm,

and 27 mm)

Belt tension release tool #YA9317

Diagonal cutters

Utility knife

Clip remover tool

Torque wrench

M5 bolts

M6 bolts/nut

M8 bolts

INSTALLATION INSTRUCTIONS

Customer Information: The information in this

installation instruction is intended for use only by

skilled technicians who have the proper tools,

equipment, and training to correctly and safely add

equipment to your vehicle. These procedures should

not be attempted by "do-it-yourselfers."

NOTE: Be careful not to damage the body paint finish.

Write down the radio station presets.

With the ignition switch on, turn on the windshield

wipers. When the wipers reach the top position

turn off the ignition switch.

Disconnect the negative cable from the battery.

Accessory

AIR CONDITIONER

2-DOOR DX

4-DOOR DX

AII 31246-31447 (0511)

Application

2006 CIVIC

2- AND 4-DOOR

Inside the passenger's compartment, remove the

passenger dashboard undercover and then the

glove box (two 8 mm washer-bolts for the hinges,

then open the glove box to remove).

UNDERCOVER

Publications No.

AII 31246-31447

Issue Date

NOV 2005

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Summary of Contents for Honda 2-DOOR DX

Page 1 Disconnect the negative cable from the battery. © 2005 American Honda Motor Co., Inc. - All Rights Reserved. Accessory AIR CONDITIONER 2-DOOR DX 2- AND 4-DOOR 4-DOOR DX Inside the passenger's compartment, remove the passenger dashboard undercover and then the glove box (two 8 mm washer-bolts for the hinges, then open the glove box to remove).
Page 4 Group A 80290-S5D-A01 79601-S5A-003 80210-SD5-G03 80210-S5D-G02 80560-S5A-941 80271-S5A-000 53747-SA5-003 Group C 39794-S0K-A01 Group Part Drain hose clip A/C button Evaporator Drain hose Dust and pollen filter A Dust and pollen filter B Evaporator sensor Wire ties Condenser fan assembly Compressor Compressor belt Heat insulator Condenser assembly...
Page 5 Group B 90023-P2A-000 38800-PLM-A02 38800-PLM-A12 38800-PLM-A12 (Yellow-tinted) (Yellow-tinted) 95701-06030-08 90361-SV4-003 93403-06016-05 (Gray-colored) 80311-S5D-A12 (Yellow-tinted) 95701-06025-08 (Yellow-tinted) 80331-S5D-A11 95701-06025-08 38221-SW5-300 38221-SW5-300 08F13-S8410013 93403-06016-05 (Gray-colored) (Yellow tinted) 95701-06012-08 80320-S5D-A12 80361-S5A-A00 90361-SV4-003 (Yellow-tinted) (Brass-colored) 90153-SE0-003 80341-S5D-A02 80341-S5D-A02 80341-S5D-A11 93403-06016-05 (Gray-colored) (Yellow-tinted) 38605-PMM-A12 95701-06025-08 80315-S5A-013 93403-06016-05 (Gray-colored)
Page 6 Remove the steel glove box lower frame (two washer-bolts. GLOVE BOX LOWER FRAME Using diagonal cutters (and/or a utility knife), cut out the dashboard-link at the glove box area. Remove the passenger's heater duct (one hex screw and two self-tapping screws), and remove the harness connector clip.
Page 7 10. Remove and discard the evapo-dummy. 11. Next to the evaporator housing against the front bulkhead, locate and remove the floor insulator plug, which reveals a rubber plug in the front bulkhead. Remove the rubber plug by pushing on the plug. Discard the floor insulator plug and the rubber plug.
Page 8 23. Get the MAX A/C button and the A/C button from the kit. Below the radio, remove and discard the dummy buttons from the heater control panel. NOTE: To prevent damage to the heater control panel bezel, insert a 0.5 mm flat feeler gauge under the dummy button and leverage the small flat screwdriver to remove the dummies on the surface of the gauge and not on the surface of the...
Page 9 32. Remove the two brackets that secure the front of the radiator, and remove the two bolts from the radiator filler neck. Carefully pull up and out on the right side of the radiator, away from the radiator bulkhead, to lower the compressor in place and to ease the installation of the hoses.
Page 10 40. Install the other receiver pipe clip from the kit into the hole in the ABS bracket. 41. Get the receiver pipe from the kit. From inside the engine compartment, route the receiver pipe on the right side of the radiator, and fit the receiver pipe into the clip in the frame rail to hold the pipe.
Page 11 47. Remove the cap from the expansion valve. Get the stud bolt from the kit, and secure its short M6 side to the expansion valve. 48. Get pipe stay A and B from the kit. Secure pipe stay A to the rear of the engine mount vibration bracket with one 6 mm x 16 mm washer-bolt and torque to 7.2 lb·ft.
Page 12 53. Get the AC clutch relay from the kit. Insert the relay in its slot in the fuse box. 54. Reinstall all removed parts (radiator cover, bumper, cowl plate, cowl cover and windshield washer hose, battery cable). Observe illustration below for proper orientation of radiator cover. 55.

This manual is also suitable for:

Sva 2-door dx Sna 4-door dx 4-door dx