Westerbeke 5.5KW EDC 60HZ Operator's Manual page 17

MAINTENANCE SCHEDULE
NOTE:
Use the engine hour meter gauge to log your engine hours or record your
engine hours
by
running time.
CHECK
HOURS OF OPERATION
SCHEDULED
EACH
MAINTENANCE
DAY 50 100 250 500 750 1000 1250
Raw Water Pump
0 0
Coo/ant System
0
Electric Fuel Lift Pump
0 0 0 0 D
DC Alternator
0
0
*Fuellnjectors 0
*Starter Motor
0
*Preheat Circuit
0
*Engine Cylinder
0
Compression
*Torque Cylinder Head
0 0 0
Hold·down bolts
* Adjust the Valve Clearances
0 0
D
*Heat Exchanger
0
*WESTERBEKE recommends this service be performed by an authorized mechanic.
NOTE: WHEN SERVICING/CHANGING DC
COMPONENTS. THE DC POWER
MUST BE TURNED OFF USING
EITHER THE
DC
BREAKER OR
THE BATTERY SWITCH.
0
0
r
L..J
0
0
0
0
Engines & Generators
11
EXPLANATION OF SCHEDULED
MAINTENANCE
Remove the pump cover and inspect the impeller,
gasket, cam and cover for wear, Check the bearings
and seals (the shaft can turn, but not wobble).
Lubricate when reassembling.
Drain, flush, and refill cooling system with
appropriate antifreeze mixture compatible with
various cooling system metals.
Periodically check the wiring connections and
inspect the fuel line connections,
Check DC charge from alternator. Check mounting
bracket; tighten electrical connections.
Check and adjust injection opening pressure and
spray pattern (see ENGINE ADJUSTMENTS).
Check solenoid and motor for corrosion. Remove
and lubricate. Clean and lubricate the starter motor
pinion drive.
Check operation of preheat solenoid. Remove and
clean glow plugs; check resistance (4-6 ohms).
Reinstall with anti-seize compound on threads.
Check compression pressure and timing
(see ENGINE ADJUSTMENTS).
At first 50 hours, then every 500 hours
(see ENGINE ADJUSTMENTS).
Adjust Valve Clearances
(see ENGINE ADJUSTMENTS).
Remove, have professionally cleaned and
pressure tested.