Table Of Contents - Westerbeke 8.0KW BCDT60Hz Owner's Manual

TABLE OF CONTENTS
Parts Identification ....................................................................................
.2
Introduction .................................................................................................
.3
Warranty Procedures .......................................................................... .3
Serial Number Location ...................................................................... 3
Installation ..................................................................................................
.5
Exhaust System ................................................................................... 7
Raw Water Cooling ............................................................................. 8
Control Panel ............................. : ............................................................... 10
Fuel, Engine Oil and Engine Coolant ...................................................
11
Preparations for Initial Start·Up ..........................................................
12
Starting/Stopping Procedure ................................................................
13
Break·ln Procedure (Daily Operation) ..................................................
14
Safety Shutdown Switches ................................................................... 15
Maintenance Schedule ........................................................................
16
Cooling System .....................................................................................
18
Changing Coolant ............................................................................. 18
Thermostat ........................................................................................ 19
Raw Water Pump .............................................................................. 20
Raw Water Intake Strainer ................................................................ 20
Heat Exchanger ................................................................................. 21
Engine Lubricating Oil ..........................................................................
22
Oil Change ........................................................................................ 22
Fuel System ..........................................................................................
23
Fuel Lift Pump .................................................................................. 23
Glow Plugs ............................................................................................
24
Starter Motor ......................................................................................... 25
Control Box ............................................................................................
27
12V DC Control Circuit ..........................................................................
28
Battery Specifications ........................................................................ 28
Wiring Diagram (#41990) ...................................................................... 29
Wiring Schematic (#41990) .................................................................. 30
Engine Adjustments ..................................................................................
.31
Frequency Adjustment ....................................................................... 31
Fuel Run Solenoid ............................................................................ .31
Drive Belt Adjustments ..................................................................... 32
Torquing the Cylinder Head .............................................................. 32
Engine Compression ......................................................................... .32
Injection Pump Timing ...................................................................... 33
Valve Clearance ................................................................................ .34
Testing Fuel Injectors ........................................................................ 34
Engine Troubleshooting ........................................................................ 35
Shore Power Transfer Switch ..............................................................
.37
Generator Information ..........................................................................
38
Generator Troubleshooting ..................................................................
.39
Lay·up and Recommissioning ............................................................... 40
Generator Specifications ..................................................................... .42
Metric Conversions .............................................................................. .43
Standard Hardware and Sealants ....................................................... .45
Torque Specification ............................................................................ .46
Suggested Spare Partso .........................
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Engines
&
Generators
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