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Owner's Manual & Safety Instructions
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inspection, maintenance and cleaning procedures. Write the product's serial number in the back of the manual
near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and
the receipt in a safe and dry place for future reference.
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-800-444-3353 as soon as possible.
©
Copyright
2011 by Harbor Freight Tools
this manual or any artwork contained herein may be reproduced in any shape
or form without the express written consent of Harbor Freight Tools. Diagrams
within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described
herein. Tools required for assembly and service may not be included.
Keep this manual for the safety warnings and precautions, assembly, operating,
Visit our website at: http://www.harborfreight.com
Email our technical support at: tech@harborfreight.com
®
. All rights reserved. No portion of
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
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Table of Contents
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Summary of Contents for Chicago Electric 69029
- Page 1 Failure to do so can result in serious injury. or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing SAVE THIS MANUAL.
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Page 2: Important Safety Information
Wash hands after handling. (California Health 6. Avoid unintentional starting. Make sure you are & Safety Code § 25249.5, et seq.) prepared to begin work before turning on the Welder. Page 2 For technical questions, please call 1-800-444-3353. SKU 69029... -
Page 3: Electrical Safety
SKU 69029 For technical questions, please call 1-800-444-3353. Page 3... -
Page 4: Fire Safety
3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source or moving the welder. Carrying or energizing welders that have the switch on invites accidents. Page 4 For technical questions, please call 1-800-444-3353. SKU 69029... -
Page 5: Maintenance
If unreadable or missing, contact welder’s operation. If damaged, have the Harbor Freight Tools for a replacement. welder repaired before use. Many accidents 4. Unplug before maintenance. Unplug the Welder are caused by poorly maintained welders. -
Page 6: Extension Cords
1/16" to 1/4" thick and up mild steel Rated Duty Cycle 20% @ 225 amps Weldable Materials Steel, Cast Iron Electrode Diameter 1/16" - 1/4" Included Accessories Handheld face shield, Chipping hammer with wire brush, five electrodes Page 6 For technical questions, please call 1-800-444-3353. SKU 69029... -
Page 7: Face Shield Assembly
Make sure that the filter lens fits securely and that light cannot leak around its edges. Face Shield Components and Controls (viewed from back) Power Current Light Indicator Overload Light Power Switch Current Knob Grounding Clamp Electrode Holder SKU 69029 For technical questions, please call 1-800-444-3353. Page 7... -
Page 8: Duty Cycle (Duration Of Use)
The edges of thicker workpieces may need to be chamfered (or beveled) to allow proper weld penetration. Page 8 For technical questions, please call 1-800-444-3353. SKU 69029... -
Page 9: Basic Welding Technique
Be careful not to damage the weld or base material. 2. Then, use a Wire Brush to further clean the weld or use an angle grinder (sold separately) to shape the weld. SKU 69029 For technical questions, please call 1-800-444-3353. Page 9... -
Page 10: Strike Test
TO CORRECT: TO CORRECT: TO CORRECT: TO CORRECT: TO CORRECT: TO CORRECT: Weld slower Weld faster Increase Decrease distance distance Current Knob Current Knob to increase to decrease Current Current Page 10 For technical questions, please call 1-800-444-3353. SKU 69029... - Page 11 PROFILE Keep arc on leading edge of weld puddle. Hold gun at proper angles. VIEW 2. Insufficient weld heat: Increase current. 3. Dirty workpiece: Clean workpiece down to bare metal. SKU 69029 For technical questions, please call 1-800-444-3353. Page 11...
- Page 12 1. Workpiece overheating: Reduce current. 2. Welding speed too slow: Increase welding speed and ensure that welding speed is kept steady. VIEW 3. Excessive material at weld: Reduce amount of fill material. Page 12 For technical questions, please call 1-800-444-3353. SKU 69029...
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Page 13: Troubleshooting
2. Have a qualified technician inspect and Welding Arc Not Stable Handle or loose repair or replace, as necessary. connection within Electrode Handle. 3. Adjust current setting. 3. Make sure setting matches recommended setting. SKU 69029 For technical questions, please call 1-800-444-3353. Page 13... -
Page 14: Parts List
Note: If product has no serial number, record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Page 14 For technical questions, please call 1-800-444-3353. SKU 69029... -
Page 15: Assembly Diagram
Assembly Diagram SKU 69029 For technical questions, please call 1-800-444-3353. Page 15... - Page 16 Limited 90 Day Warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase.