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© 2013 Char-Broil, LLC Columbus, GA 31902
PRODUCT GUIDE
MODEL 463267113
Classic C-46G
IMPORTANT: Fill out the product record information below.
Serial Number
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
assistance during assembly,
please call 1-800-241-7548.
Printed in China
See rating label on grill for serial number.
Assembly instructions © 2013
11/08/12 • G570-001-040803
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Table of Contents
Troubleshooting
Related Manuals for Char-Broil Classic C-46G
Summary of Contents for Char-Broil Classic C-46G
- Page 1 PRODUCT GUIDE MODEL 463267113 Classic C-46G IMPORTANT: Fill out the product record information below. Serial Number See rating label on grill for serial number. Date Purchased For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-800-241-7548.
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Page 2: Table Of Contents
TABLE OF CONTENTS DANGER For Your Safety ........2-3 If you smell gas: Grilling Guide. -
Page 3: Grease Fires
WARNING CAUTION Using pots larger than 6 quarts in capacity could CALIFORNIA PROPOSITION 65 exceed weight limit of the 1. Combustible by-products produced when using side burner shelf this product contains chemicals known to the State or side shelf, of California to cause cancer, birth defects, or resulting in failure other reproductive harm. -
Page 4: Grilling Guide
Temperature - Convective Grills ONLY. GRILLING GUIDE – Getting Started The temperature gauge in the hood of your new grill measures air temperature. The air temperature inside your grill will never First Time Use be as hot as the temperature at the cooking surface. Read your Assembly Manual and ensure the grill is put together properly. - Page 5 Rotisserie Cooking GRILLING GUIDE – Grilling 101 Rotisserie cooking is best for 'round' meat, such as large roasts, whole poultry, and pork. It generally requires an accessory motor Outdoor grilling is really quite simple. You'll succeed with and spit rod that allows the meat to be turned at a constant burgers, dogs, or steaks usually on your very first try.
- Page 6 Wood Chips GRILLING GUIDE – Tips & Tricks For extra smoke flavor when grilling, try adding wood chips. Cooking on your new grill is a hands-on experience, and it is Soak the chips in water for approximately 30 minutes before recommended to remain outside with your grill while cooking.
- Page 7 Gear Trax Painted surfaces: Wash with mild detergent or non-abrasive accessories. Please visit charbroil.com for a complete list cleaner and warm water. Wipe dry with a soft non-abrasive cloth. of Gear Trax accessories. *Available on most models.
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Page 8: Use And Care
LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: DANGER •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. •... - Page 9 LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position.
- Page 10 Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
- Page 11 Safety Tips WARNING ▲ Before opening LP cylinder valve, check the coupling nut for tightness. ▲ When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. Injury: ▲...
- Page 12 Ignitor Lighting SEAR Burner Ignitor Lighting ▲ ▲ Do not lean over grill while lighting. Do not lean over grill while lighting. Turn OFF gas burner control valves. Turn OFF gas burner control valves. Turn ON gas at LP cylinder. Turn ON gas at LP cylinder.
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Page 13: Ignitor Check
Burner Flame Check General Grill Cleaning • Remove cooking grates and flame tamers. Light burners, rotate • Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the knobs from HIGH to LOW. You should see a smaller flame in factory (and should never be painted). -
Page 14: Spider Alert
3. Remove carryover tubes and burners. CAUTION Detach electrode from burner. NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in illustrations below. SPIDER ALERT! 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one easiest for you. -
Page 15: Limited Warranty
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. -
Page 16: Parts List
PARTS LIST Qty Description Qty Description FIREBOX LEFT RAIL, F/ GREASE TRAY MAIN BURNER, F/ FIREBOX RIGHT RAIL, F/ GREASE TRAY ELECTRODE, F/ MAIN BURNER GREASE TRAY SEARING BURNER, F/ FIREBOX HEAT SHIELD, F/ TANK ELECTRODE, F/ SEARING BURNER FRONT BRACE CARRY OVER TUBE LEFT DOOR, NO HANDLE FLAME TAMER, MAIN BURNER... -
Page 17: Parts Diagram
PARTS DIAGRAM... -
Page 18: Assembly
ASSEMBLY Place bottom shelf upside down. Insert Caster Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Caster Pin and repeat for remaining casters. - Page 19 Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using two 1/4-20x1/2” screws on each side. Lower Back Panel 1/4-20x1/2" Screw This step requires two people to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels.
- Page 20 Insert front brace under control panel and between cart side panels. Make sure door hinge pin holes are on the top side and facing the front. Secure front brace in upper holes using one 1/4-20x1½” screw and Fiber washer on each side. Secure front brace in lower holes using one 1/4-20x1½”...
- Page 21 Open top lid. Insert flange on right side shelf into side shelf brackets on side of firebox. Attach right side shelf using two 1/4-20x3/4” screws and 1/4 nuts, shown A. Attach rear of shelf using one 1/4-20x1½” screw and 1/4 nut in lower hole, shown B/C. Attach front of shelf using four #8x3/8”...
- Page 22 Insert flange on sideburner shelf into side shelf brackets on side of firebox. Attach sideburner shelf using two 1/4-20x3/4" screws and 1/4 nuts, shown A. Attach rear of shelf using one 1/4-20x1 ” screw and 1/4 nut in lower hole, shown B/C. ½...
- Page 23 Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Attach bezel to fascia and valve bracket with two #8-32x3/8"...
- Page 24 Under sideburner shelf, attach sideburner ignitor wire to electrode, shown A. Place sideburner grate onto sideburner shelf shown Sideburner grate Sideburner Ignitor Wire Inside of cart, insert rear tab (without hole) of heat shield into left slot on upper of lower back panel. Insert rear tabs (without hole) of left and right grease tray rails into slots beneath grease tray opening in upper back panel, shown A.
- Page 25 Insert hinge pin on bottom of door into the hole in bottom shelf. Press upper hinge pin in top of door, align hinge hole on front door brace, and release hinge pin into door brace. PRESS Hinge pin on top of door Right Door Left...
- Page 26 Insert the two wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox. Unscrew electronic ignitor cap and place AA battery into ignitor slot with positive end (+) facing outward. Replace ignitor cap. Warming Rack Cooking Grate Electronic...
- Page 27 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill.
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Page 28: Troubleshooting
DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything but burned, replace valve/hose/regulator. - Page 29 Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light ELECTRONIC IGNITION: using ignitor. • No spark, no ignition noise. • See Section I of Electronic Ignition System. (See Electronic Ignition Troubleshooting also) • No spark, some ignition noise. • See Section II of Electronic Ignition System. •...
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Page 30: Troubleshooting
Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution SECTION I No sparks appear at • Battery not installed • Check battery orientation. • Install battery (make sure that “+” and “–” any electrodes when properly. connectors are oriented correctly, with “+” end up Electronic Ignition Button and “–”...