Roland CAMM-2 PNC-2300 User Manual
Roland CAMM-2 PNC-2300 User Manual

Roland CAMM-2 PNC-2300 User Manual

Computer aided engraving machine
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MODEL PNC-2300
USER'S MANUAL
Thank you very much for purchasing the CAMM-2 Model
PNC-2300.
To ensure correct and safe usage with a full understanding
of this product's performance, please be sure to read
through this manual completely and store it in a safe
location.
Unauthorized copying or transferral, in whole or in part, of
this manual is prohibited.
The contents of this operation manual and the specifica-
tions of this product are subject to change without notice.
The operation manual and the product have been prepared
and tested as much as possible. If you find any misprint or
error, please inform us.

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Summary of Contents for Roland CAMM-2 PNC-2300

  • Page 1 MODEL PNC-2300 USER'S MANUAL Thank you very much for purchasing the CAMM-2 Model PNC-2300. • To ensure correct and safe usage with a full understanding of this product's performance, please be sure to read through this manual completely and store it in a safe location.
  • Page 2: For Canada

    AVIS Cet appareil numérique de la classe A respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada. ROLAND DG CORPORATION 1-6-4 Shinmiyakoda, Hamamatsu-shi, Shizuoka-ken, JAPAN 431-2103 MODEL NAME : See the MODEL given on the rating plate.
  • Page 3: Table Of Contents

    Table of Contents How to Read This Manual ..........................ii Typographic Conventions ..........................iii To Ensure Safe Use ........................iv About the Labels Affixed to the Unit ................v To Ensure Correct Use ..........................vi Part 1 Startup 1. Checking the Accessories ........................1 2.
  • Page 4: How To Read This Manual

    Usage of the PNC-2300’s functions, daily care, and an overview of instruction sets sent from the computer are explained here. Windows is a registered trademark or trademark of Microsoft Corporation in the United States and/or other countries. Copyright © 1996 ROLAND DG CORPORATION...
  • Page 5: Typographic Conventions

    Typographic Conventions This manual uses certain typographic symbols, outlined below. This indicates a point requiring particular care to ensure safe use of the product. : Failure to heed this message will result in serious injury or death. : Failure to heed this message may result in serious injury or death. : Failure to heed this message may result in minor injury.
  • Page 6: To Ensure Safe Use

    To Ensure Safe Use Never disassemble or modify Do not operate if a transparent this product. cover is cracked or broken. If the safety device is removed, which If the transparent cover at the front or is very dangerous. the side of the unit is cracked, contact a service agent immediately for repairs.
  • Page 7: About The Labels Affixed To The Unit

    About the Labels Affixed to the Unit These labels are affixed to the body of this product. The following figure describes the location and content of these messages. Handle tool with care. Please use a vacuum cleaner to remove cutting dust. Do not use any blower like an airbrush.
  • Page 8: To Ensure Correct Use

    To Ensure Correct Use This product is a precision instrument Do not install in an area subject to dust, Do not connect to an AC outlet that and must be handled with care. high humidity or poor ventilation. supplies other than the specified voltage. When the unit is not in use for an Do not operate beyond capacity or extended period, detach the electrical...
  • Page 9: Part 1 Startup

    Part 1 Startup 1. Checking the Accessories The cutter holder for cutters with a diameter of 3.175 mm (1/8") is installed on the engraving machine. (For diameter 4.36 mm (For diameter 4.36 mm (11/64") cutters) (11/64") cutters) Power cord Cutter holder Collet (1/8") Character cutter...
  • Page 10: Part Names And Functions

    Part 1 2. Part Names and Functions Cover Opening the cover during cutting results in an emergency stop. Left side view Any cutting data in use becomes invalid, and cutting cannot be continued. Serial connector If the cover must be opened during cutting, first press the [EN- A serial (RS-232C) TER/PAUSE] key to pause the PNC-2300, then open the cover.
  • Page 11 Part 1 EMERGENCY STOP switch Canceling an emergency stop This switch cuts the power supply and forces the Rotate the red machine to stop, regardless of whether operation is portion of the in progress. Press the EMERGENCY STOP switch clockwise. switch immediately if dangerous or abnormal operation occurs.
  • Page 12: Installation And Connections

    Part 1 3. Installation and Connections Installation • Do not install the machine in a location where it may tip over, such as at the edge of a table. • Two or more people are needed to take the PNC-2300 out of the carton. The machine weighs 31 kg (68.3lb.).
  • Page 13 Part 1 Connections • Ensure that the power supply voltage is within 10% of the machine's rated voltage. • Connect the cables only when the PNC-2300 and the computer power sources are OFF. • Connect the power supply cord and the computer-use input/output cable firmly so that they don't come loose or cause a poor connection.
  • Page 14: Setting The Connection Parameters

    Part 1 4. Setting the Connection Parameters Connection with a parallel cable is called a “parallel connection,” and connection with a serial cable is called a “serial connection.” Make the appropriate settings on both the computer and the PNC-2300 to configure the equipment for the type of connection that has been made.
  • Page 15: Loading A Workpiece For Cutting

    Part 1 5. Loading a Workpiece for Cutting To load workpiece, use the adhesive sheet or clamps included with the machine. When performing engraving that subjects the workpiece to a load, use the clamps to secure the workpiece in place. When engraving the edge of the workpiece or when loading a workpiece with a thickness of 10 mm (25/64") or more, use the adhesive sheet.
  • Page 16: Loading A Cutter

    Part 1 Loading Workpiece Using Double-sided Tape Apply the double-sided tape to the bottom of the workpiece and secure it to the table. Double-sided tape Workpiece 6. Loading a Cutter Replacing the Cutter holder and Collet Remove the depth regulator nose. Install a cutter holder and collet which are suitable for the cutter to be used.
  • Page 17 Part 1 When Using the Depth regulator nose Using the depth regulator nose makes it possible to engrave even workpiece of non-uniform thickness at the same depth. Rotate than depth regulator nose in the direction of the This determines the engraving depth (cutting-in arrow 2 in the figure to tighten it completely.
  • Page 18 Part 1 Raise the spindle with the [+Z] key. Rotate the dial in the direction of the arrow shown in the figure to extend the cutter to the engraving depth (cutting-in amount). Move the cutter out just enough for the necessary Bottom of the head engraving depth.
  • Page 19: Vacuum Cleaner Connection

    Part 1 Setting the Z0 Position "Z0" is the origin point for the Z axis. This is normally set at a position which corresponds to the surface of the secured workpiece when mounting the cutter. Press the [MENU] key to make the following screen Press the [ENTER] key to make the following screen appear on the display.
  • Page 20: Setting The Origin (Home Position)

    Part 1 8. Setting the Origin (Home Position) The home position is the point that becomes the origin point in the X and Y directions. Usually, this point is set at the front left corner of the fixed workpiece. The setting method explained here, uses the left, bottom corner (nearest the operator) of the workpiece as the home position.
  • Page 21: Cutting Condition Setting

    Part 1 9. Cutting Condition Setting Before you begin the actual cutting process, the cutting conditions such as the revolution speed of the spindle motor and the feeding speed of each axis must be designated according to the quality of the workpiece and the type of cutter used. There are several deciding factors to be taken into account when designating the cutting conditions.
  • Page 22 Part 1 Press the [ ] or [ ] key to set the feed rate. Press the [ENTER] key. Make sure that “< >” appears. Setting range X- and Y-axis : 0.5 to 60 mm/sec Z-axis : 0.5 to 30 mm/sec Spindle Motor Revolution Speed Rotate the spindle control to set the speed of rotation.
  • Page 23 Part 1 Cutting Condition Setting Examples The chart below contains reference examples of the appropriate cutting conditions for several types of workpiece material. In the case that the conditions are input using software or when constructing your own programs, set the cutting conditions with reference to the chart.
  • Page 24: Setting The Z1 And Z2 Position

    Part 1 10. Setting the Z1 and Z2 Position The cutter up position (Z2 point) and down position (Z1 point) are normally set with the software. If they cannot be set with your current software then set them manually using the keys on the switch panel. * The Z0, Z1, and Z2 points can be stored in memory by setting “Z0/Z1/Z2 MEMORY”...
  • Page 25: Sending Cutting Data

    Part 1 11. Sending Cutting Data The PNC-2300 performs cutting after receiving cutting data from the computer (application software). Data may be output, for example, after it has been created using any of a number of applications, or from driver software. In this section, general matters related to data output are explained.
  • Page 26: Finishing

    Part 1 12. Finishing After cutting has been finished, detach the cutter, remove the workpiece, and clean away chips. • The tool blade can cause injury to the hand even when not in motion. • Please use a vacuum cleaner to remove cutting dust. Do not use any blower like airbrush. Otherwise, dust spread in the air may harm your health or damage this machine.
  • Page 27: Part 2 User's Reference

    Part 2 User's Reference Cutting Area The maximum cutting area of the PNC-2300 is 305 mm 230 mm 30 mm (12" 9" 1-1/8"). When converted to coordinate values, this corresponds to (x, y, z) = (30500, 23000, 3000) when the coordinate unit is 0.01 mm, or (x, y, z) = (12200, 9200, 3000) when the coordinate unit is 0.025 mm.
  • Page 28: Operating Each Function

    Part 2 Operating Each Function Making Settings with the Liquid-crystal Display When coordinate values are displayed: Use the keys to move along the X axis. Use the keys to move along the Y axis. Use the keys to move along the X axis. Use the keys to move the blinking cursor (“...
  • Page 29 Part 2 Performing Repeat Cutting The repeat cutting function cannot be used unless the PNC-2300's memory buffer has been expanded to 1 MB. The data buffer is the place where data received from the computer is stored temporarily. (The data in the data buffer can be erased by switching off the power or executing the “CLEAR”.) Executing the “REPEAT”...
  • Page 30 Part 2 Changing the Feed Rate or Spindle Speed During Cutting The feed rate and spindle rotating speed set by the software can be changed while cutting is in progress. This is done by first pausing the PNC-2300 during cutting, then changing the feed rate. However, if the computer subsequently sends a command to change the feed rate, the setting will change as specified by the new command.
  • Page 31 Part 2 Canceling the Paused State to Resume Cutting After changing the feed rate, cancel the paused state. Cutting then resumes at the new feed rate or spindle speed. Press the [MENU] key to make the following screen Press the [ ] key to move the blinking cursor (“ ”) to appear on the display.
  • Page 32: Explanation Of The Display Menus

    Part 2 Explanation of the Display Menus This shows the current position of the cutter (in coordinates). The coordinate values indicate the home position as the origin point on the X and Y axes, and the Z0 point as the origin point on the Z axis.
  • Page 33 Part 2 “I/O” Default : AUTO This sets the type of interface connected to the computer. When set to “AUTO,” the interface type (parallel or serial) is determined automatically. However, serial communi- cation parameters (baud rate, parity checking, stop bit, data bit, and handshaking settings) are not determined and must be set.
  • Page 34 Part 2 OTHERS “REVOLUTION” Default : ON When set to “OFF,” cutting can be performed without rotating the spindle. “OVER AREA” Default : CONTINUE This selects the action when the cutter returns from a coordinate outside the cutting range to a coordinate inside the range. (The cutter cannot actually be moved outside the cutting range, but the PNC-2300's internal processing handles this as if it had.) “CONTINUE”...
  • Page 35: Maintenance

    Part 2 Maintenance When cleaning the PNC-2300, make sure that the main unit's power OFF. Cleaning the Main Unit When the main unit becomes dirty, use a dry cloth to wipe it. Cleaning After Operation Please use a vacuum cleaner to remove cutting dust. Do not use any blower like airbrush.
  • Page 36 Included with the PNC-2300 are two motor brushes (one set) which can be used the first time the motor brushes are replaced. Contact Roland DG Corp. when replacing for the second time or after. The above three cleaning operations are the only maintenance procedures that the customer needs to perform.
  • Page 37 Part 2 Display of Spindle Rotation Time The PNC-2300 has a function for the displaying the total rotation time of the spindle. The service life of the unit can be extended by carrying out periodic inspection. As a general guide, this inspection should be performed after every 500 hours of use. Press the [MENU] key to make the following screen Press the [ ] key to move the blinking cursor (“...
  • Page 38: Troubleshooting

    Part 2 Troubleshooting If you want to completely stop the operation of the PNC-2300, turn off the power switch. When the PNC-2300 does not work... Is the cover open? The PNC-2300 will not operate when the cover is open. Close the cover and try again.
  • Page 39 Part 2 Cutting line varies in places Is the workpiece vibrating because the Check where the double-sided tape is affixed and reload the adhesive double sided tape was stuck on material. poorly? Engraving cannot be performed at the desired location Is there a mistake in the home position Refer to page 12 of “Setting the Origin (Home Position)”.
  • Page 40: Error Messages

    Part 2 Error Messages An error message will appear if incoming data has any of the errors listed in table. Since the error is shown in the display for informational purposes, the data transfer continues and you are allowed to perform the next operation. To get the error message to go away, press the [MENU] key.
  • Page 41: Other Messages

    Part 2 Other Messages Besides error messages related to commands or communication parameters, the following messages may also appear on the display. Message Meaning This message appears if repeat cutting is attempted when the cutting data exceeds 1 MB. The data cannot all fit in the PNC-2300's data buffer, so repeat cutting cannot be performed.
  • Page 42: List Of Camm-Gl I Instructions

    *3: -(2 -1) —+(2 A “CAMM-GL I Programmer's Manual” is available for separate purchase for those wishing to create their own programs for this machine. For further information, please contact the nearest Roland DG Corp. dealer or distributor. mode 1 Instruction...
  • Page 43 Part 2 mode 2 Instruction Format Parameter Range [Default] AA Arc Absolute AA x, y, Øc (, Ød); x, y Center coordinate Øc Center angle Ød Chord tolerance [5 ] AR Arc Relative AA x, y, Øc (, Ød); x, y Center coordinate Øc Center angle...
  • Page 44 Part 2 Instruction Format Parameter Range [Default] SM Symbol Mode SM s ; Character or symbol 21h—3Ah, 3Ch—7Eh SM ; [Clears symbol mode] SR Relative Character Size SR w, h ; Character width -128—+128 [%] [0.75 [%]] SR ; Character height -128—+128 [%] [1.5 [%]] SS Select Standard...
  • Page 45: Device Control Instructions

    Part 2 Device Control Instructions The Device Control instructions determine how communication between the PNC-2300 and the computer will be handled using the RS- 232C interface; and also are employed when relaying to the computer the status of the PNC-2300. Some of them can be used to format the output for CAMM-GL I instructions.
  • Page 46 Part 2 Instruction Format Parameter Range ([ ] is default) Explanation ESC .E [ESC].E None Outputs an error code related to RS-232C interface Output RS-232C (see the table below), and clears the error Error Code simultaneously. At the same time, the error being displayed is canceled.
  • Page 47: Display Menus Flowchart

    Part 2 Display Menus Flowchart POWER ON Switch on the power while holding down the [MENU] key to seledt the language used for the display, then press to move the blinking cursor to “XY-Axis” or “Z-Axis”, then press XY-Axis Z-Axis Move the blinking cursor to “Z0”...
  • Page 48 Part 2 Go to OTHERS For “I/O”, select For “I/O”, select “PARALLEL” then press “SERIAL” or “AUTO” then press Menu Flowchart When Paused Press the [ENTER/PAUSE] key while cutting is in progress COVER OPENED COVER CLOSED...
  • Page 49: List Of Options

    Part 2 List of Options Cutters Item Description Engraving tools ZEC-H2010 3.175 x 110 (L) x 0.10 (W) ZEC-H2032 3.175 x 110 (L) x 0.32 (W) ZEC-H2050 3.175 x 110 (L) x 0.50 (W) ZEC-H2075 3.175 x 110 (L) x 0.75 (W) High speed steel ZEC-H4010...
  • Page 50: Specifications

    Part 2 Specifications P N C - 2 3 0 0 Table size 305 mm x 230 mm (12" x 9") Max. cutting area 305 mm (X) x 230 mm (Y) x 30 mm (Z) (12" (X) x 9" (Y) x 1.18" (Z)) Feed rate X, Y-axis : Max.
  • Page 51 Part 2 Parallel connector (in compliance with Serial connector (RS-232C) specifications of Centronics) Signal Terminal Signal Signal Terminal Signal number number number connection number number number connection HIGH** HIGH* HIGH* HIGH* BUSY 3.3K STROBE External output connector 1 pin 2 pin Compatible plug Extension port Use only a triple-contact plug of the size...
  • Page 52 Part 2 Index <E> <A> EMERGENCY STOP switch ..........3 Accessories ................. 1 “EMERGENCY STOP” ........... 33 Application software ............17 ENTER/PAUSE key ............3 Arrow keys ................. 3 Error messages ..............32 “AUTO” (COMMAND selection) ......6, 25 External output connector ..........2, 43 “AUTO”...
  • Page 53 Part 2 <R> <Z> Rating plate ................. v Z-axis ................19 REPEAT” ..............21, 24 “Z-SPEED” ..............13, 24 Repeat cutting ..............21 “Z0” .................. 24 Replacing the motor brushes ..........27 “Z0/Z1/Z2 MEMORY” ............ 26 “RESOLUTION” ............. 26 Z0 position ................ 11 Revolution speed ..........
  • Page 54 Part 2 MEMO...
  • Page 55 PNC-2300 R9-980112...

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