Heatilator Gas Fireplace GBFL4136I Owner's Manual
Heatilator Gas Fireplace GBFL4136I Owner's Manual

Heatilator Gas Fireplace GBFL4136I Owner's Manual

Hearth & home technologies gas fireplace owner's manual installation and operation
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Model:
GBST4336I
GBFL4136I
• Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING: If the information in these
instructions is not followed exactly, a fi re
or explosion may result causing property
damage, personal injury, or death.
• DO NOT store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of this
or any other appliance.
• What to do if you smell gas
- DO NOT try to light any appliance.
- DO NOT touch any electrical switch. DO
NOT use any phone in your building.
- Immediately call your gas supplier from a
neighbor's phone. Follow the gas suppli-
er's instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency, or the
gas supplier.
NOTICE
DO NOT DISCARD THIS MANUAL
• Read, understand and follow
these instructions for safe
installation and operation.
Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev. D • 11/08
Owner's Manual
• Leave this manual with
party responsible for use
and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable
materials.
• Keep clothing, furniture, draperies and other fl ammable
materials away.
This appliance has been supplied with an integral barrier
to prevent direct contact with the fi xed glass panel. DO
NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts installation must be
performed by a licensed plumber or gas fi tter.
A CO detector shall be installed in the room where the appliance
in installed.
Installation and service of this appliance should be
performed by qualifi ed personnel. Hearth & Home
Technologies suggests NFI certifi ed or factory trained
professionals, or technicians supervised by an NFI
certifi ed professional.
Installation and Operation
1

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Summary of Contents for Heatilator Gas Fireplace GBFL4136I

  • Page 1 Model: GBST4336I GBFL4136I • Important operating a n d m a i n t e n a n c e instructions included. WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury, or death.
  • Page 2: Congratulations

    Read this manual before installing or operating this appliance. Please retain this owner’s manual for future reference. A. Congratulations Congratulations on selecting a Heatilator gas fi replace, an elegant and clean alternative to wood burning fi replaces. The Heatilator gas fi replace you have selected is designed to provide the utmost in safety, reliability, and effi...
  • Page 3: Table Of Contents

    Safety Alert Key: • DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury. • WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury. • CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. •...
  • Page 4 14 Appliance Setup A. Remove Glass Assembly ......36 B. Remove the Shipping Materials ....36 C.
  • Page 5: Limited Lifetime Warranty

    B. Limited Lifetime Warranty Hearth & Home Technologies LIMITED WARRANTY Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood, pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.
  • Page 6 B. Limited Lifetime Warranty (continued) • This limited warranty does not extend to or include surface fi nish on the appliance or terminations, door gasketing, glass gasketing, glass discoloration, fi rebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or corrosion on any of the metal surfaces, cast iron components, baffl...
  • Page 7: Listing And Code Approvals

    Listing and Code Approvals A. Appliance Certifi cation MODELS: GBST4336I, GBFL4136I LABORATORY: Underwriters Laboratories, Inc. (UL) TYPE: B-Vent Gas Appliance STANDARD: ANSI Z21.50-2007 • CSA 2.22-2007 This product is listed to ANSI standards for “Vented Gas Fireplaces” and “Gas Fired Appliances for Use at High Altitudes”.
  • Page 8: User Guide

    Operating Instructions A. Gas Fireplace Safety WARNING HOT SURFACES! Glass and other surfaces are hot during operation AND cool down. Hot glass will cause burns. • DO NOT touch glass until it is cooled • NEVER allow children to touch glass •...
  • Page 9: Clear Space

    C. Clear Space WARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.2. Avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects. Figure 2.2 Clear Space D.
  • Page 10: For Your Safety Read Before Lighting

    I. Lighting Instructions (IPI) The IPI system may be operated with two D-cell batteries. When using batteries, unplug the transformer. To prolong battery life, remove them when using the transformer. FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fi re or explosion may result causing property damage, personal injury or loss of life.
  • Page 11: After Fireplace Is Lit

    J. After Fireplace is Lit Initial Break-in Procedure • The fireplace should be run three to four hours continuously on high. • Turn the fi replace off and allow it to completely cool. • Remove fi xed glass assembly. See Section 14.G. •...
  • Page 12: Maintenance And Service

    Maintenance and Service Any safety screen or guard removed for servicing must be replaced prior to operating the fi replace. When properly maintained, your fi replace will give you many years of trouble-free service. We recommend an- nual service by a qualifi ed service technician. A.
  • Page 13: Maintenance Tasks-Qualifi Ed Service Technician

    B. Maintenance Tasks-Qualifi ed Service Technician The following tasks must be performed by a qualifi ed ser- vice technician. Gasket Seal and Glass Assembly Inspection Frequency: Annually By: Qualifi ed Service Technician Tools needed: Protective gloves, drop cloth and a stable work surface.
  • Page 14: Installer Guide

    Getting Started A. Typical Appliance System NOTICE: Illustrations and photos refl ect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual FRAMING/HEADER (SECTION 5) Figure 4.1 Typical System Heatilator •...
  • Page 15: Design And Installation Considerations

    B. Design and Installation Considerations Heatilator B-type vent gas appliances are designed to op- erate with all exhaust gases expelled to the outside of the building, and combustion air pulled from the room. Installation MUST comply with local, regional, state and national codes and regulations.
  • Page 16: Negative Pressure

    E. Negative Pressure WARNING! Asphyxiation Negative pressure can Risk! cause spillage of combustion fumes and soot. Fireplace needs to draft properly for safety. Draft is the pressure difference needed to vent fi replaces successfully. Considerations for successful draft include: • Preventing negative pressure •...
  • Page 17: Framing And Clearances

    Framing and Clearances A. Selecting Appliance Location When selecting a location for the appliance it is important to consider the required clearances to walls (see Figure 5.1). WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access. Due to high temperatures, the appliance should be locat- ed out of traffi...
  • Page 18: Constructing The Appliance Chase

    B. Constructing the Appliance Chase A chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should enclosed inside the chase. NOTICE: Treatment of ceiling fi restops and wall shield fi...
  • Page 19 Rough GBFL4136I Opening (Vent Pipe) Inches Millimeters * Adjust framing dimensions for interior sheathing (such as sheetrock) **See pipe manufacturer’s installation instructions Figure 5.3 Clearances to Combustibles, Model GBFL4136I MINIMUM FRAMING DIMENSIONS* Rough Rough Rough Clearance Opening Opening Opening to Ceiling (Height) (Depth) (Width)
  • Page 20: Mantel And Wall Projections

    D. Mantel and Wall Projections WARNING! Risk of Fire! Comply with all minimum clear- ances as specifi ed. Framing or fi nishing material closer than the minimums listed must be constructed entirely of noncom- bustible materials (i.e., steel studs, concrete board, etc). GBST4336I Mantel Projection MAX.
  • Page 21 Combustible Mantel Legs or Wall Projections TOP VIEW FIREPLACE 2-3/4 OPENING in. Min. 1 in. Max. Note: Clearance from opening to perpendicular wall. 3-1/4 in. Min. Figure 5.8 Clearances to Combustible Mantel Legs or Wall Projections (Acceptable on both sides of opening.) SHEETROCK 3-1/4 in.
  • Page 22: Termination Locations

    Termination Locations A. Vent Termination Minimum Clearances WARNING Fire Risk. Maintain vent clearance to combustibles as specifi ed. • DO NOT pack air space with insulation or other materials. Failure to keep insulation or other materials away from vent pipe may cause overheating and fi re. 8 FEET LOWEST DISCHARGE...
  • Page 23: Vent Information And Diagrams

    Vent Information and Diagrams A. Vent Guidelines WARNING! Fire Risk/Asphyxiation! This appliance requires the specifi ed pipe for operation. Incorrect pipe may cause spill- age, condensation and overheating. These models require the following size B-Vent double wall. Models GBST4336I GBFL4136I •...
  • Page 24: Vent Clearances And Framing

    Vent Clearances and Framing A. Pipe Clearances to Combustibles Vent clearances are per vent manufacturer’s specifi ca- tions. MUST be Listed B-Vent pipe. WARNING! Risk of Fire! Maintain air space clearance to vent. DO NOT pack insulation or other combustibles: •...
  • Page 25: Appliance Preparation

    Appliance Preparation A. Installing Outside Air Kit Damper Assem- CAUTION! Risk of Cuts/Abrasions/Flying Debris. Wear protective gloves and safety glasses during instal- lation. Sheet metal edges are sharp. WARNING! Risk of Fire/ Asphyxiation. DO NOT draw out- side combustion air from: •...
  • Page 26: Securing And Leveling The Appliance

    C. Securing and Leveling the Appliance WARNING! Risk of Fire! Prevent contact with: • Sagging or loose insulation • Insulation backing or plastic • Framing and other combustible materials Block openings into the chase to prevent entry of blown- in insulation. Make sure insulation and other materials are secured.
  • Page 27: Installing Vent Pipe

    Installing Vent Pipe A. Assembly of Vent Sections This B-Vent appliance requires 5 in. B-vent double-wall pipe. Follow the pipe manufacturer’s installation guidelines when installing the unit. This will ensure proper operation and prevent safety hazards. WARNING! Risk of Fire/Exhaust Fumes! Assemble pipe sections per B-vent manufacturer’s instructions.
  • Page 28: Gas Information

    11 11 Gas Information A. Fuel Conversion • Make sure the appliance is compatible with available gas types. • Conversions must be made by a qualified service technician (NFI certifi ed or factory-trained) using Hearth & Home Technologies specifi ed and approved parts. B.
  • Page 29: Electrical Information

    Electrical Information A. Wiring Requirements NOTICE: This appliance must be electrically wired and grounded in accordance with local codes or, in the absence of local codes, with National Electric Code ANSI/NFPA 70-latest edition or the Canadian Electric Code CSA C22.1. •...
  • Page 30: Electrical Service And Repair

    D. Electrical Service and Repair WARNING! Risk of Shock! Label all wires prior to dis- connection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. TRANSFORMER 3V PLUG-IN BATTERY PACK TEMP SENSOR Figure 12.1 Intellifi re Ignition Wiring Diagram with Wall Switch or Thermostat Heatilator •...
  • Page 31: Junction Box Installation

    BATTERY PACK PLUG IN TEMP SENSOR Figure 12.2 Intellifi re Ignition Wiring Diagram with Remote Receiver E. Junction Box Installation The junction box must be wired from the INSIDE of the appliance: • Determine which side of the appliance the junction box is located on.
  • Page 32: Finishing

    Finishing A. Splatter Guard The splatter guard is a piece of corrugated material used to protect the appliance during the installation process be- fore fi nishing work on the whole hearth is complete. Splatter guards must be removed before appliance is fi...
  • Page 33 Step 5. Fold bottom fl ap along score line as indicated in Figure 13.6 and tuck into valve access area of appliance. Splatter guard should fi t securely on front of unit. Figure 13.6 Folding Bottom Flap Figure 13.7 Prepare to Open Lower Access Panel Step 6.
  • Page 34: Mantel And Wall Projections

    B. Mantel and Wall Projections WARNING! Risk of Fire! Comply with all minimum clear- ances as specifi ed. Framing closer than the minimums list- ed must be constructed entirely of noncombustible materi- als (i.e., steel studs, concrete board, etc.) Failure to comply could cause fi...
  • Page 35: Facing Material

    Combustible Mantel Legs or Wall Projections TOP VIEW FIREPLACE 2-3/4 OPENING in. Min. 1 in. Max. Note: Clearance from opening to perpendicular 3-1/4 in. Min. wall. Figure 13.16 Combustible Mantel Leg or Wall Projections (Acceptable on both sides of opening) C.
  • Page 36: Appliance Setup

    Appliance Setup A. Remove Glass Assembly See Section 14G. B. Remove the Shipping Materials Remove shipping materials from inside or underneath the fi rebox. C. Clean the Appliance Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity. D.
  • Page 37: Install The Log Assembly

    F. Install the Log Assembly Log Set Assembly: LOGS-2129 Models: GDST4336I, GDFL4136I, GDCL4136I, GDCR4136I, GBST4336I, GBFL4136I CAUTION: DO NOT reposition logs that have been factory installed! Follow these instructions to position the logs that were packaged separately. Figure 1. Log Assembly Location CAUTION! Logs are fragile! Carefully remove the logs and cardboard tray from the inside of the fi...
  • Page 38 Figure 5. Placement of Log #2 STEP 2. Log #2 (SRV2129-705): #2 on the indentation on Log C. Log #2 will rest on the tip of Log B. Slide the bottom of Log #2 up to the edge of the burner as shown in Figure 6.
  • Page 39 Figure 11. Placement of Log #2 STEP 2. Log #2 (SRV2129-705): Log #2 on the indentation on Log C. Log #2 will rest on the tip of Log B. Slide the bottom of Log #2 up to the edge of the burner as shown in Figure 12.
  • Page 40: Fixed Glass Assembly

    G. Fixed Glass Assembly Removing Fixed Glass Assembly WARNING! Risk of Asphyxiation! Handle fi xed glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches. • DO NOT strike, slam or scratch glass. •...
  • Page 41: Troubleshooting

    Troubleshooting With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualifi ed technician. Contact your dealer to arrange a service call by a qualifi...
  • Page 42 Intellifi re Ignition System - (continued) Symptom 4. Pilot lights but contin- a. A shorted or loose connection in fl ame ues to spark, and main sensing rod. burner will not ignite. (If the pilot continues to spark after the pilot fl...
  • Page 43: Reference Materials

    Reference Materials A. Appliance Dimension Diagram Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 3. Ø LEFT SIDE Appliance Dimensions Table Location Figure 16.1 GBST4336I Appliance Dimensions TOP VIEW FRONT VIEW Inches Millimeters Location...
  • Page 44 Location Figure 16.2 GBFL4136I Appliance Dimensions Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev. D • 11/08 Ø J FRONT VIEW Inches Millimeters Location 40-1/2 1029 24-1/8 33-1/2 2-1/8 4-1/8 4-1/4 Inches Millimeters 1-1/2 21-5/16 34-5/8...
  • Page 45: Service Parts

    GBST4336I B. Service Parts Beginning Manufacturing Date: April 2008 Service Parts Diagram Ending Manufacturing Date: ______ Log Set Assembly Part number list on following page. Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev. D • 11/08...
  • Page 46 B. Service Parts IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. ITEM DESCRIPTION Log Set Assembly Log A Log B Log C...
  • Page 47 GBFL4136I B. Service Parts Beginning Manufacturing Date: April 2008 Service Parts Diagram Ending Manufacturing Date: ______ Log Set Assembly Part number list on following page. Heatilator • GBST4336I, GBFL4136I • 2135-900 Rev. D • 11/08...
  • Page 48: Service Parts List

    B. Service Parts List IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. ITEM DESCRIPTION Log Set Assembly Log A Log B...
  • Page 49 Service Parts Valve Assembly Diagram/ Parts List IPI Valve Assembly IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer. ITEM DESCRIPTION Shutter Bracket Assembly...
  • Page 50: Contact Information

    C. Contact Information Please contact your Heatilator dealer with any questions or concerns. ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ • Important operating a n d m a i n t e n a n c e instructions included. This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876, 4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983, 5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237, 5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588,...

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