Heatilator GBST4336I Owner's Manual
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Model:
GBST4336I
GBFL4136I
• Important operating
a n d m a i n t e n a n c e
instructions included.
WARNING: If the information in these
instructions is not followed exactly, a fi re
or explosion may result causing property
damage, personal injury, or death.
• DO NOT store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of this
or any other appliance.
• What to do if you smell gas
- DO NOT try to light any appliance.
- DO NOT touch any electrical switch. DO
NOT use any phone in your building.
- Immediately call your gas supplier from a
neighbor's phone. Follow the gas suppli-
er's instructions.
- If you cannot reach your gas supplier, call
the fi re department.
• Installation and service must be performed
by a qualifi ed installer, service agency, or the
gas supplier.
NOTICE
DO NOT DISCARD THIS MANUAL
• Read, understand and follow
these instructions for safe
installation and operation.
Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08
Owner's Manual
• Leave this manual with
party responsible for use
and operation.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable
materials.
• Keep clothing, furniture, draperies and other fl ammable
materials away.
This appliance has been supplied with an integral barrier
to prevent direct contact with the fi xed glass panel. DO
NOT operate the appliance with the barrier removed.
Contact your dealer or Hearth & Home Technologies if the
barrier is not present or help is needed to properly install one.
In the Commonwealth of Massachusetts installation must be
performed by a licensed plumber or gas fi tter.
A CO detector shall be installed in the room where the appliance
in installed.
Installation and service of this appliance should be
performed by qualifi ed personnel. Hearth & Home
Technologies suggests NFI certifi ed or factory trained
professionals, or technicians supervised by an NFI
certifi ed professional.
Installation and Operation
1

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Summary of Contents for Heatilator GBST4336I

  • Page 1 Installation and service of this appliance should be performed by qualifi ed personnel. Hearth & Home Technologies suggests NFI certifi ed or factory trained professionals, or technicians supervised by an NFI certifi ed professional. Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 2: Congratulations

    Pay special attention to all cautions and Your new Heatilator gas fi replace will give you years of warnings. durable use and trouble-free enjoyment. Welcome to the Heatilator family of fi replace products!
  • Page 3: Table Of Contents

    C. Clearances ........17 Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 4 C. Contact Information ......46 = Contains updated information. Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 5: Limited Lifetime Warranty

    If the Heatilator Appliance is found to be defective in either material or workmanship within one year of the date of original installation, HHT will provide replacement parts at no charge and pay reasonable labor and freight costs, and is for the period of one year following the date of original installation of the Appliance.
  • Page 6: Listing And Code Approvals

    Some local building codes require the use of tempered glass with permanent marking in such locations. Glass meeting this requirement is available from the factory. Please contact your dealer or distributor to order. Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 7: User Guide

    DECORATIVE DOORS (NOT SHOWN) SECTION 2.D. FIXED GLASS ASSEMBLY (NOT SHOWN) SECTION 14.H. OUTSIDE AIR CONTROL (NOT SHOWN) SECTION 2.G. MANTEL HEARTH CLEAR SPACE SECTION 2.C. Figure 2.1 General Operating Parts Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 8: Clear Space

    fi replace with fi xed glass assembly removed. For more information refer to the instructions supplied with your decorative door or front. E. Fixed Glass Assembly See Section 14.K. Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 9: Lighting Instructions (Ipi)

    See installation and operating vice agency or the gas supplier. instructions accompanying appliance. For additional information on operating your Hearth & Home Technologies fi replace, please refer to www.fi replaces.com. Final inspection by Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 10: After Fireplace Is Lit

    Noise is caused by metal expanding and contracting as it heats up and cools down, similar to Metallic noise the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the fi replace. Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 11: Maintenance And Service

    • Carefully set fi xed glass assembly in place on fi replace. Hold glass in place with one hand and secure glass latches with the other hand. • Reinstall door or decorative front. Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 12: Maintenance Tasks-Qualifi Ed Service Technician

    • Remove all foreign objects. • Verify unobstructed air circulation. Burner Ignition and Operation Figure 3.1 IPI Pilot Flame Patterns Frequency: Annually Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 13: Installer Guide

    IN CEILING JOISTS (SECTION 8B) CEILING FIRESTOP ON FLOOR OF ATTIC (SECTION 8B) OPTIONAL WALL SWITCH GAS LINE (SECTION 11) HEARTH EXTENSION SURROUND MANTEL AND MANTEL LEG (SECTION 5) Figure 4.1 Typical System Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 14: Design And Installation Considerations

    • The vent system components and decorative doors and fronts may be shipped in separate packages. Heatilator B-type vent gas appliances are designed to op- • If packaged separately, the log set and appliance grate erate with all exhaust gases expelled to the outside of the must be installed.
  • Page 15: Negative Pressure

    Consider the fi replace location relative to fl oor and ceiling the house towards prevailing winds during the heating and attic joists. season. Recommended Recommended Location Location Marginal Location Location Recommended Location NOT Recommended Windward Leeward Multi-level Roofs Figure 4.2 Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 16: Framing And Clearances

    MINIMUM CLEARANCE 36 in. 914 mm MINIMUM CLEARANCE MINIMUM CLEARANCE 36 in. 36 in. 914 mm 914 mm MINIMUM CLEARANCE 36 in. 914 mm Figure 5.1 Appliance Locations Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 17: Constructing The Appliance Chase

    Floor Flooring Appliance Appliance Appliance (Vent Pipe) (Height) (Depth) (Width) Inches 38-1/2 31-5/8 Millimeters 1092 * Adjust framing dimensions for interior sheathing (such as sheetrock) Figure 5.2 Clearances to Combustibles, Model GBST4336I Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 18 (Vent Pipe) (Height) (Depth) (Width) Inches 38-1/2 31-5/8 Millimeters 1041 * Adjust framing dimensions for interior sheathing (such as sheetrock) **See pipe manufacturer’s installation instructions Figure 5.3 Clearances to Combustibles, Model GBFL4136I Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 19: Mantel And Wall Projections

    Note: All measurements TO CEILING in inches. AIR SPACE REQUIRED Figure 5.7 Non-Combustible Zone MEASUREMENTS FROM TOP EDGE OF THE OPENING Figure 5.5 Minimum Clearances to Combustible Mantels or Other Combustibles Above Appliance Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 20: Termination Locations

    Over 16/12 to 18/12 ..........7.0 Over 18/12 to 20/12 ..........7.5 Over 20/12 to 21/12 ..........8.0 * 3 foot minimum in snow regions Figure 6.1 Minimum Height From Roof To Lowest Discharge Opening Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 21: Vent Information And Diagrams

    Failure to keep insulation or other material away from vent pipe may cause fi re. 90 DEGREES ELBOW Note: Maximum horizontal distance is 50% vertical vent height. Figure 7.3 Proper Use of Elbows Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 22: Vent Clearances And Framing

    2 in. (51 mm) above insulation. Attic shields must meet specifi ed clearance and be se- cured in place. Use B-vent manufacturer’s fi restops to provide adequate clearances. Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 23: Appliance Preparation

    • Attach damper assembly to appliance using screws provided (see Figure 9.2). • Insert narrow end of handle through tab and into upper slot of door. • Check handle operation. Pull handle out to open, and in to close. Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 24: Securing And Leveling The Appliance

    Note: Once appliance is setup for top or rear venting, it CANNOT be changed at a later time. Figure 9.4 Proper Positioning, Leveling And Securing of an Appliance Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 25: Installing Vent Pipe

    Connect vent sections per vent manufacturer’s installation in- structions. Maintain all clearances to combustibles. Maintain specifi ed slope (if required). Improper support may allow vent to sag or separate. Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 26: Gas Information

    1/2 in. (13 mm) T-handle manual shut-off valve consult local gas utility. and fl exible gas connector are connected to the 1/2in. (13 mm) control valve inlet. • If substituting for these components, please consult local codes for compliance. Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 27: Electrical Information

    • This appliance may be used with a wall switch, wall mounted thermostat and/or a remote control. Wiring for optional Hearth & Home Technologies approved accessories should be done now to avoid reconstruction. Follow instructions that come with those accessories. Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 28: Electrical Service And Repair

    INTERMITTENT PILOT IGNITOR TRANSFORMER WHITE 3 VAC ORANGE GROUND TO FIREPLACE PLUG IN CHASSIS WIRES BATTERY PACK (TO BROWN) REMOTE PLUG IN VALVE Figure 12.2 Intellifi re Ignition Wiring Diagram with Remote Receiver Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 29: Junction Box Installation

    Ensure that a Romex connector NOTICE: DO NOT wire is used to attach the electrical wires to the junction box 110 VAC to wall switch. bracket. Figure 12.4 Junction Box Detail Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 30: Finishing

    0 in. 0 in. Figure 13.2 Minimum Clearances to Combustible Mantels High Temperature Sealant (300° F/149° C min.) or Other Combustibles Above Appliance Top and Side Seal Joint Figure 13.4 Noncombustible Facing Diagram Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 31: Splatter Guard

    Figure 13.6 Folding Top Flap Step 3. Crease fl aps on left and right sides of splatter guard using the scored line as the guide. See Figure 13.7. Figure 13.9 Top slot Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 32 Carefully grab splatter guard on or near the vertical center on the left and right sides. Pull outward gently, but fi rmly, Figure 13.12 Opening Lower Access Panel taking care not to tear or remove the inserted tabs. Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 33: Appliance Setup

    • Save the remaining ember materials for use during appliance servicing. The embers provided should be enough for 3 to 5 applications. DO NOT PLACE EMBERS IN THE CIRCLED AREAS Figure 14.1 Placement of Embers Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 34: Install The Log Assembly

    Place Log #1 on Log A. The end and bottom of Log #1 fi t into the indentation on Log A highlighted in Figure 3. The Y-shaped end of Log #1 will rest on the smooth area of Log B as shown in Figure 14.6. Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 35 STEP 4. Log #3 (SRV2129-707): Place Log #3 so that it rests on the indentations located on Log #2 and Log D. Log 3 should extend beyond Log #2 by one inch. Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 36: Fixed Glass Assembly

    • Make sure all sides are replaced properly. AIR SHUTTER OPEN CLOSED LATCHES (BOTH BOTTOM AND TOP) GLASS ASSEMBLY Figure 14.12 Air Shutter Figure 14.11 Fixed Glass Assembly Air Shutter Settings Burner Adjustable Fully open Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 37: Troubleshooting

    Verify module is securely grounded to metal chassis of appliance. d. Module voltage output / Valve/Pilot Verify battery voltage is at least 2.7 volts. Replace batteries if volt- solenoid ohms readings. age is below 2.7. Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 38 Remove ignitor wire “I” from module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fi ne. Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 39: Reference Materials

    GAS LINE ACCESS FRONT VIEW RIGHT SIDE LEFT SIDE Appliance Dimensions Table Location Inches Millimeters Location Inches Millimeters 4-1/4 42-5/8 1083 24-1/8 33-1/2 21-5/16 34-5/8 2-1/8 4-1/8 1-1/2 Figure 16.1 GBST4336I Appliance Dimensions Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 40 Ø J FRONT VIEW Location Inches Millimeters Location Inches Millimeters 1-1/2 40-1/2 1029 24-1/8 33-1/2 21-5/16 2-1/8 34-5/8 4-1/8 4-1/4 Figure 16.2 GBFL4136I Appliance Dimensions Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 41: Log Set Assembly

    GBST4336I B. Service Parts Beginning Manufacturing Date: April 2008 Service Parts Diagram Ending Manufacturing Date: ______ Log Set Assembly Part number list on following page. Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 42: Service Parts List

    Conversion Kit NG NGK-MS36 Conversion Kit LP LPK-MS36 Pilot Orifi ce NG 593-528 Pilot Orifi ce LP 593-527 Regulator NG NGK-DXV Regulator LP LPK-DXV Additional service part numbers appear on following page. Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 43 GBFL4136I B. Service Parts Beginning Manufacturing Date: April 2008 Service Parts Diagram Ending Manufacturing Date: ______ Log Set Assembly Part number list on following page. Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 44 Conversion Kit NG NGK-MS36 Conversion Kit LP LPK-MS36 Pilot Orifi ce NG 593-528 Pilot Orifi ce LP 593-527 Regulator NG NGK-DXV Regulator LP LPK-DXV Additional service part numbers appear on following page. Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 45 Valve NG 750-500 Valve LP 750-501 Module 593-592 Battery Pack 593-594A Module Wire Assembly 593-590A 3 Volt Transformer 593-593A Orifi ce NG (#32C) 582-832 Orifi ce LP (#50C) 582-850 Valve Bracket 2118-104 Heatilator • GBST4336I, GBFL4136I • 2135-900 • 2/08...
  • Page 46: Contact Information

    Heatilator, a brand of Hearth & Home Technologies Inc. 20802 Kensington Boulevard, Lakeville, MN 55044 www.heatilator.com Please contact your Heatilator dealer with any questions or concerns. For the location of your nearest Heatilator dealer, please visit www.heatilator.com. - NOTES -...

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