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The firebox is lined with high quality firebrick which has excep-
tional insulating properties. There is no need for a grate,
simply build a fire on the firebox of your insert.
. Be certain coals are completely cold. Remove all old
1
brick and ash from unit and vacuum out firebox.
2. Remove new brick set from box and lay out to THE
diagram as shown.
. Lay bottom bricks in unit.
4. Install rear bricks on the top of the bottom bricks. Slide
top of bricks under clip on back of firebox wall and push
bottom of brick back.
5. Install side bricks. Slide top of brick under clips on side
of firebox and push the bottom of the brick until it is flush
with the side of the unit.
Item
Brick Size
1
9 x 4-1/2 x 1-1/4" with hole
2
9 x 4 x 1-1/4" with cut
4-1/2 x x 1-1/4"
4
9 x 4-1/2 x 1-1/4"
5
9 x x 1-1/4"
6
9 x 1-1/2 x 1-1/4"
NOTE: The baffle material is 2700° Fiber Board. Removing hardware exposed to combustion processes can be frustrating. If
your reason for removing the baffle is simply to clean the chimney, you have alternatives which will save time and effort. Call
a qualified chimney sweep or an authorized Quadra-Fire dealer for details.
1. Remove all ash from firebox, and extinguish all hot embers before disposal into a metal container.
2. Remove ceramic blanket from above the baffle.
. With a /16" Allen wrench, remove 2 front manifold tube retainer bolts on the air channel under the end of the front tubes. NOTE:
Soak the bolts with penetrating oil for at least 15 minutes before trying to remove them. Figure 21A.
4. To remove manifold tubes, slide the tube to one side until one end is out of its hole. Then, while lifting that end of the fiber board
baffle, pull tube up over the air channel and out of hole at the other end. It is necessary to remove the first two tubes in order to
remove the baffle. NOTE: When replacing the manifold tubes, be sure the tube with the larger holes is placed in the front for
your insert to operate properly.
5. Slide fiber board baffle forward to front of stove and straight out through door. Figure 21B.
6. To install the fiber board baffle, repeat steps 2 through 4 in reverse. Be sure the fiber board baffle and ceramic blanket are
pushed back fully into position and the ceramic blanket lays flat.
Allen wrench
on retainer bolt
Figure 21A - Manifold tubes retaining bolt.
September 1, 2008
4100-I ACT WOOD INSERT
BRiCK REPlACEMENT iNSTRUCTiONS
Qty in Set
2
2
1
12
2
BAFFLE REMOVAL & INSTALLATION
First tube has larger holes
6
4
5
4
4
4
4
2
Use Part #82-0550 when ordering indi-
vidual brick and provide brick dimension
or copy this page and mark the desired
brick and take it to your authorized
dealer.
Ceramic Blanket
Figure 21B - Baffle & Ceramic Blanket on top.
250-7201E
1
1
4
6
4
4
5
4
4
2
6-1/8"
R
5
4
4
2-1/4"
2
Baffle
Page 21
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