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Handlebar and Stem Installation
WARNING: To prevent steering system damage and possible loss of control,
make sure the Stem is installed against the Head Set Spacers (C).
NOTES:
• Stem may be pre-installed from the Fac-
tory.
• Make sure Fork and Brake Caliper are
pointing FORWARD before installing
Stem.
• The Stem can be lowered or raised on the
Fork Tube by placing Spacers (C) above
or below the Stem. Always use all the
Spacers shipped with the bike.
• The Stem can be installed angled up or
down.
WARNING: Always use at least one
Spacer ABOVE the Stem to prevent dam-
age to the Fork Tube when tightening the
Stem.
1. Install Stem (27) on Fork Tube (B) and
against Spacers (C) as shown.
2. Align Stem with Fork and Brake Cali-
pers so it points forward.
3. Place at least one Spacer on top of Stem.
4. Install Cap (E) in top of Stem and tighten Cap Screw (F) securely so that there is
no play in headset but the fork can turn smoothly.
5. Tighten Stem Screws (D) securely.
6. Push rubber Plug (G) into Screw.
WARNING: Do not over-tighten the stem bolts. Over tightening the stem bolt
can damage the steering system and cause loss of control.
Handlebar Clamp:
WARNING: If the handlebar clamp in not tight enough, the handlebar can slip
in the stem. This can cause damage to the handlebar or stem, and can cause loss of
control.
10
F
E
C
27
D
G
B
C
continued >>
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