Cannondale X440S Owner's Manual
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Cannondale X440S Owner's Manual

2002
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2002 X440s OWNER'S MANUAL
P/N 951-5002032

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  • Page 1 2002 X440s OWNER'S MANUAL P/N 951-5002032...

  • Page 2: Safety Alerts

    S afety A lerts • FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. • Keep this Owner’s Manual in a safe place. MESSAGES WITH THE SAFETY ALERT SYMBOL • Pay special attention to all messages preceded by the Safety Alert Symbol. It means: ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED.

  • Page 3: Table Of Contents

    X440s Model Specifications ..85 X440s Service Specifications . . . 86 X440s Torques ....87 X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...

  • Page 4: Important Information

    Im portant available at the time of publication. Cannondale Corporation reserves the right to make changes at any time, without notice. Inform ation This vehicle has U.S. and International patents pending. Cannondale Motorsports Cannondale Corporation EXPERIENCED RIDERS ONLY We strongly suggest that you do the following before operating the vehicle: •...

  • Page 5: Engine Serial Number

    See illustration on following page for examples of the numbered labels above. ENGINE SERIAL NUMBER The engine serial number is etched/stamped into the engine crankcase. Record your vehicle’s ID number here: X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...
  • Page 6 LABELS General Fuel EPA noise Frame P/N 951-05002032 Printed : 8/13/01...

  • Page 7: Pre-Ride Inspection

    . (cracks, excessive wear, or other damage) chain guide block ..(cracks, excessive wear, or other damage) swingarm buffer ..(cracks, excessive wear, or other damage) X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...

  • Page 8: Component Locations

    C om ponent Locations 28 27 Clutch lever 13. Shift lever 25. Engine oil crankcase drain Engine stop button 14. Transmission oil fill 26. Transmission oil drain Front brake master cylinder 15. Clutch 27. Brake pedal Engine start button 16. Engine oil filter 28.

  • Page 9: Controls

    (GREEN) in color. Pressing it activates the starter motor. NOTE : When using the button, hold it for no more than 2-3 seconds at a time. Engine start button X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...

  • Page 10: Front Brake Lever

    See “throttle Freeplay” starting on page 38. (1 & 2) If the throttle malfunctions or you can not adjust the throttle to the specified freeplay, do not ride the vehicle. Contact an authorized Cannondale motorsports for servicing. P/N 951-05002032 Printed : 8/13/01...

  • Page 11: Side Stand

    See the cleaning section of this manual for how to install the plugs properly. Steering head plug Fuel tank bolt hole plug Airbox plug X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...

  • Page 12: Operating

    (i.e., starting, stopping, and shifting). If after reading this WHAT CAN HAPPEN manual or at anytime you have any questions regarding how Running the engine indoors will expose you to to operate the vehicle, contact an authorized Cannondale dangerous exhaust gases.

  • Page 13: Starting A Warm Engine

    To shift into a lower gear, pull in the clutch lever, push down on the shift lever and release - then release the clutch lever. Front brake lever X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...

  • Page 14: After You Ride

    Rear brake pedal STOPPING When stopping the vehicle, pull in the clutch lever while completely closing the throttle, shift the transmission into neutral, and press the engine stop switch with your thumb. AFTER YOU RIDE After riding the vehicle, clean it thoroughly and allow it to dry, and then inspect the entire vehicle for damage or loose fasteners.

  • Page 15: Fluids

    Have the system drained and refilled by an authorized Cannonadale Motorsports dealer if you suspect fluids have been mixed accidentally. (3) Check for proper brake operation and fluid level before riding the vehicle. X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...

  • Page 16: Rear Brake

    fluid will spill when you re-install the diaphram and If the fluid level is below the ‘UPPER’ mark, add cover. specified brake fluid until it reaches the ‘UPPER’ mark. POUR TO TOP OF WINDOW ‘LOWER’ mark ‘UPPER’ mark NOTE : Do not fill the brake master cylinder above the ‘UPPER’...

  • Page 17: Coolant

    If the coolant level drops significantly, bleed the sys- Filler neck tem after adding. NOTE : We recommend that you bleed the coolant system each time you add fluid. X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...
  • Page 18 Reinstall the radiator cap. Check the entire cooling system for leaks. If the coolant level drops after adding and no leaks are found, contact an authorized Cannondale Motorsports dealer for servicing. BLEEDING THE COOLANT SYSTEM DANGER POTENTIAL HAZARD Running the engine indoors.

  • Page 19: Engine Oil

    KEEP ENGINE OIL AWAY FROM CHILDREN AND ANIMALS. CAUTION Engine oil level check bolt (left frame spar) The correct oil level can only be checked after the engine has run for a 1 minute. X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...

  • Page 20: Changing The Engine Oil

    The engine oil level should be even with the bottom of CHANGING THE ENGINE OIL the check hole. Add if necessary. DANGER LEFT FRAME POTENTIAL HAZARD SPAR Running the engine indoors. Breathing exhaust gases CORRECT OIL LEVEL WHAT CAN HAPPEN CHECK BOLT AFTER 1 MINUTE HOLE...
  • Page 21 O-ring (2-011) Bolt O-ring (2-033) Sealing washer Filter seal Filter (screen) Apply anti-seize compound to the threads of the drain bolt. Then install the sealing washer onto the bolt so X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...
  • Page 22 14. Apply a light coat of O-ring grease to the large and 18. Loosen and remove the inlet fitting. Then, remove the small cover O-rings and insert them back into the inlet filter (screen) from the crankcase hole. cover. 15. Use some O-ring grease to “stick” the filter seals so that they are centered on the filter.
  • Page 23 27. Recheck the level as described in the engine oil checking procedure. Add oil as required to bring level to the bottom of the check bolt hole. X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...

  • Page 24: Transmission Oil

    and add small amounts slowly at the filler hole and recheck the level. TRANSMISSION OIL SERVICE : Transmission, oil, recommended type 80W or 85W SERVICE : Transmission, oil, total quantity (dry fill) 0.74 US quart (0.7 L) WARNING POTENTIAL HAZARD(S) Serious injury or irritation to the skin or eyes.

  • Page 25: Changing The Transmission Oil

    Apply anti-seize compound to the threads of the transmission drain bolt (1). Then install the sealing washer (2) onto the bolt with the flat side (a) facing Allow the transmission oil to drain completely. X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...
  • Page 26 the case. Insert the filter into the bolt, and install into the case. Drain bolt Sealing washer Filter (screen) Sealing washer flat side Tighten the bolt to the specified torque. TORQUE : Transmission, oil, drain bolt 6.0 lbf•ft (8.1 N•m) 10.

  • Page 27: Fuel

    To add fuel, remove the fuel tank cap by turning it counterclockwise. Carefully fill the fuel tank with the recommended fuel until the fuel level reaches the bottom of the filler neck. X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...

  • Page 28: Maintenance And Adjustments

    M aintenance and A djustm ents BREAK-IN CAUTION The break-in period for this vehicle is 1 hour. If not used carefully during this period, the vehicle may end up “broken down” instead of “broken in”. Complete the Break-in column of the maintenance schedule in this section.
  • Page 29 Visually inspect for loose or missing fasteners Fasteners Check all fasteners and tighten to the specified torque Check clutch lever freeplay. Clutch Check clutch arm position Clean air filters X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...
  • Page 30 OWNER DEALER SCHEDULE Check drive chain for wear, damage, stretch Check the drive chain freeplay Clean and lubricate the drive chain Drive chain Inspect the drive sprockets for broken teeth, cracks, excessive wear Inspect the drive chain rollers, guide block, and swingarm buffer for cracks, or excessive wear.

  • Page 31: Panels

    Bolts (right panel) To install, place the panel in the original position and install the bolts. TORQUE : Panel, side number bolts 5.0 lbf•ft (6.8 N•m) Align seat and tank tabs X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...
  • Page 32 Use slight downward pressure at the mid section of NOTE : Keep your hand under the front fender so the the seat while sliding the seat forward onto tabs. fender nut does not fall when the lower bolt is removed Position the seat so the rear seat brackets are on the outside of the subframe rails.

  • Page 33: Front Fender

    5.0 lbf•ft (6.8 N•m) Right radiator shroud To install, place the panel in the original position and install the bolts. TORQUE : Panel, radiator shroud, bolts 5.0 lbf•ft (6.8 N•m) X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...
  • Page 34 RADIATOR GUARD MUDFLAP WARNING CAUTION POTENTIAL HAZARD Do not damage the radiator core during removal. Electrical short-circuit or electrical fire. WHAT CAN HAPPEN Place the vehicle on a stand. You can short the battery to ground with a tool and the vehicle frame.

  • Page 35: Rear Fender

    To install, place the panel in the original position and install the bolts. TORQUE : Panel, rear fender bolts 5.0 lbf•ft (6.8 N•m) TORQUE : Panel, glide plate bolts 5.0 lbf•ft (6.8 N•m) X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...

  • Page 36: Air

    Remove the airbox filter bolt and the filter elements. CLEANING THE AIRBOX FILTER CAUTION Be very careful not to allow any dirt or foreign matter into the airbox when you have the filters removed. Severe engine damage will result if foreign matter or dirt enter the combustion chamber via the airbox.
  • Page 37 Tighten the airbox filter bolt. 10. Reinstall the removed components. Correct Incorrect To remove and clean the steering head filter, first remove the front number plate. X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...
  • Page 38 Remove the bolt, washer, and filter assembly from the the element a few times to ensure even distribution of steering head. the oil. Carefully install the main air filter element onto the cage. 10. Apply a thin layer of a high-quality waterproof grease to the air filter mounting surface to help eliminate air leakage.

  • Page 39: Fuel

    Increase freeplay If the throttle can not be adjusted further and the freeplay is still out of specification, the cable will have to be adjusted at the engine side. X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...
  • Page 40 ADJUSTING THROTTLE FREEPLAY AT CAUTION THE THROTTLE BODY Make sure the engine is properly supported to relieve any undue stress after the left frame rail bolts WARNING are removed. POTENTIAL HAZARD Crash resulting from a stuck throttle. WHAT CAN HAPPEN If the throttle cable locknut at the engine side of the cable is not tightened securely the nu,t can loosen and the cable can become dislodged.

  • Page 41: Idle Speed Adjustment

    To achieve the smoothest idle speed, turn the idle not swing the radiator out too far. speed adjuster (1) in direction (a) to increase idle speed or in direction (b) to decrease idle speed. Increase Decrease X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...

  • Page 42: Fuel Tank

    FUEL TANK Disconnect the fuel tank quick connect outlet (1) located on the left side of the fuel tank by pressing on connector tabs and carefully withdrawing the hose WARNING fitting. POTENTIAL HAZARD Explosion or fire. WHAT CAN HAPPEN Gasoline is highly-flammable and an explosion can occur if handled improperly or in areas where an accidental spark or flame could ignite the gasoline.
  • Page 43 Press in the quick connect tabs on the fuel valves. Apply a light coat of engine oil to the outlet O-rings. Then, return the quick connects, and install them into the fuel tank valves. X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...

  • Page 44: Brakes

    Tighten the locknut to the specified torque. TORQUE : Brake, lever adjuster, front, locknut BRAKES 4.3 lbf•ft (5.8 N•m) FRONT BRAKE LEVER POSITION For safe motorcycle operation it is critical to have the brake The position of the brake lever can be adjusted so that system performing at its best.

  • Page 45: Front Brake Pads Inspection

    To adjust, loosen the locknut on the master cylinder pushrod. Turn the hex on top of the pushrod until the brake pedal is at the correct height. X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...

  • Page 46: Rear Brake Pads Inspection

    (2) (or beyond the minimum thickness (a)), the brake pads need to be replaced with new ones as a set. Contact an authorized Cannondale Motorsports dealer for replacement. CHECK BOTH PADS!

  • Page 47: Exhaust

    NOTE : The exhaust system is shown removed from the vehicle for clarity. TORQUE : Exhaust pipe bolt 5.0 lbf-ft (6.8 N•m) TORQUE : Silencer mounting bolt 15.0 lbf-ft (20.3 N•m) X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...

  • Page 48: Clutch

    CLUTCH LEVER FREEPLAY CLUTCH SERVICE : Clutch, lever, freeplay 0.08 - 0.16 inches (2 - 4 mm) CLUTCH LEVER POSITION The clutch lever position can be adjusted so it can be used comfortably while sitting or standing. Loosen the clutch lever clamp bolts (1). TAKE UP SLACK IN CABLE...
  • Page 49 Have an assistant apply light pressure on the actuating arm toward the cylinder head. As your assistant is holding light pressure on the arm, hold the release collar and turn the adjuster until the X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...

  • Page 50: Drive

    actuating arm is positioned according to the following illustration.7 DRIVE DRIVE CHAIN SLACK SERVICE : Drive, chain, slack 2.2 - 2.4 inches (55 - 60 mm) WARNING POTENTIAL HAZARD Drive chain is too tight or loose, sprocket teeth are broken and/or worn, or chain and sprocket is packed with dirt.
  • Page 51 Make Adjuster bolt sure the rear brake operates properly. The rear wheel Adjuster block mark Swingarm scale Increase slack Decrease slack X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...
  • Page 52 rotates properly and the brake disc is not rubbing INSPECTING THE MASTER LINK CLIP.I against the brake pads. WARNING POTENTIAL HAZARD Breaking the drive chain. WHAT CAN HAPPEN If the master link clip is installed incorrectly it can be dislodged allowing the chain to break. This will cause you to lose control.
  • Page 53 Loctite #242 agent before installing the new buffer. Install the new buffer and tighten screws to specified torque. TORQUE : Drive, swingarm buffer, mounting screws 17.0 lbf•in (0.19 N•m) X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...

  • Page 54: Drive Chain Rollers

    Place the vehicle on a stand so the rear wheel is off the ground. Hold each side of the swingarm and try to move it from side- to-side. If any freeplay is felt, contact an authorized Cannondale motorsports dealer for servicing. Upper drive chain roller Outside diameter Lower drive chain roller...
  • Page 55 Installation is reverse order of removal. TORQUE : Drive, counter shaft sprocket guard bolts Sprocket 5.0 lbf•ft (6.8 N•m) Splined lock washer Recess X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...

  • Page 56: Sprocket Inspection

    Use a sprocket wrench to hold the sprocket and SPROCKET INSPECTION tighten the nut to the specified torque. NOTE : Replace both the sprockets and drive chain as a set Inspect the sprockets for cracks, chipped or broken teeth, excessive wear, or other damage. Check the countershaft sprocket nut and tighten if necessary.

  • Page 57: Electrical

    Be sure to push the male and female ends together squarely to ensure that the terminals/pins do not get bent or incorrectly located. And most importantly, make sure the two halves connect positively. X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...
  • Page 58 PC or Palm PC. produce maximum engine power at all speeds and Contact an authorized Cannondale motorsports dealer for throttle positions. Deviation from factory ignition special tools developed to service your vehicle.
  • Page 59 The TPS is a potentiometer that gives a reading in the fully-closed position and all other throttle-plate opening angles are calculated using the fully-closed position X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...

  • Page 60: Coolant Temperature Sensor

    COOLANT TEMPERATURE SENSOR inducted air (and therefore the amount of oxygen available to ignite the fuel), altering the effective engine load and thus the fuel required for proper combustion. The engine temperature sensor is brown, located on the The ECM uses information from this sensor to compensate front of the cylinder head, and is an NTC thermistor.

  • Page 61: Fuel Pump

    The three second pressurizing cycle may have to be repeated if the pump does not recieve adequate fuel BAROMETRIC PRESSURE HOSE CONNECT Components have been removed for this photo. X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...

  • Page 62: Charging The Battery

    Keep sources of ignition away from the battery (e.g. cigarettes, flames, or sparks). BATTERY The battery is mounted within the subframe. Cannondale CAUTION motorcycles are equipped with maintenance free type batteries and do not require the addition of water. In fact, if...

  • Page 63: Fuse Replacement

    FUSE The fuse is located under the seat. If a fuse blows repeatedly this could indicate a problem in the electrical system. If this happens, consult an authorized Cannondale motorsports dealer. SERVICE : Electrical, fuse, rating 20A (amps) FUSE REPLACEMENT...

  • Page 64: Spark Plug

    SPARK PLUG Disconnect the spark plug coil coupler (1) from the coil. REMOVING THE SPARK PLUG SERVICE : Electrical, spark plug, type NGK (CR8EK) SERVICE : Electrical, spark plug, gap 0.024 - 0.028 inches 0.6 - 0.7 mm) CAUTION Whenever the spark plug is removed from the cylin- der head, cover the spark plug hole with a clean rag to avoid dirt getting into the engine.

  • Page 65: Installing The Spark Plug

    TORQUE : Electrical, spark plug 8.9 lbf•ft (12.0 N•m) TORQUE : Electrical, relay plate, mounting screws 3.3 lbf•ft (4.5 N•m) TORQUE : Frame, rear shock strut, mounting bolts 25.0 lbf•ft (34.0 N•m) X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...

  • Page 66: Steering

    Loosen the bolt (1) from each lower handlebar clamp (2). Rotate the lower handlebar clamp 180° and tighten the bolts to the specified torque. STEERING ADJUSTING THE HANDLEBAR POSITION The handlebar can be adjusted rearward from the factory- set position by removing the lower handlebar clamps and rotating them 180°.

  • Page 67: Suspension

    Every 25 Hours damage. Replace worn parts, O- (to be performed by rings, seals, and other items an authorized according to assembly procedure. Cannondale motorsports dealer) Change the fork oil. X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...
  • Page 68 Bleed any accumulated air using the bleed screw located on top of each fork leg after every ride. Your 2002 Cannondale motorcycle suspension valving settings are provided by Pro-Action Suspension. The production settings and adjustments are design for a wide CAUTION range of riders and terrain.
  • Page 69 “clicks out from fully seated”, maximum, 27 mainly try to increase compression damping and use as little rebound damping as possible. This will result in a gain in comfort and handling performance. X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...

  • Page 70: Rear Shock

    REAR SHOCK REBOUND ADJUSTER REAR SHOCK CAUTION Do not attempt to disassemble or service the front or rear shock absorber. Rear shock rebound adjuster More damping (stiffer) REAR SHOCK COMPRESSION Less damping (softer) ADJUSTER SERVICE : Suspension, rear shock rebound adjuster “clicks out from fully seated,”, standard, 14 SERVICE : Suspension, rear shock rebound adjuster “clicks out from fully seated,”...
  • Page 71 SERVICE : Suspension, rear shock spring, minimum installed length (a), 228mm Ride height is the amount the suspension sags with the rider on the bike in full riding gear. X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...
  • Page 72 NOTE : Adjust if out of the specified range. To decrease the Cannondale motorsports dealer. ride height, increase the rear spring preload. To increase the ride height, decrease the rear spring preload.

  • Page 73: Static Sag

    If the sag is out of the specified range. The rear spring must be changed. Measurement on stand Remove stand and measure height (b) with rider. Measurement without stand Calculate (a - b = static sag). X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...

  • Page 74: Tires & Wheels

    Make sure the tire valve locknut is secure and the rimlock nut is tightened to its specified torque. NOTE : If the tire or inner tube needs to be replaced or remounted, contact an authorized Cannondale dealer for servicing. TORQUE : Rimlock nut 9lbf-ft (12.2 N•m).
  • Page 75 Do not loosen the lockring or move the spindles on the special tool. Only adjust the position of the adjuster blocks in the swingarm. X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...

  • Page 76: Frame, Sub-Frame, Swingarm

    Inspect the frame (1), lower frame rails (2) and subframe (3) for cracks, deep scratches, or other damage. If any damage is found, contact an authorized Cannondale motorsports dealer for servicing. Frame Lower frame rails...

  • Page 77: Lubrication

    Pull the large rubber boot (1) over the throttle cable housing and past the locknut and adjuster. X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...
  • Page 78 Remove the screws (2) and remove the throttle 12. Place the cable nipple (1) into the slot in the throttle housing cover (3). tube pulley (2). Large rubber boot Cable nipple Screws Throttle tube pulley Throttle housing cover 13. Apply a light coat of high-quality waterproof grease to Remove the throttle housing wheel (1) and collar (2).

  • Page 79: Chain Lubrication

    Wipe dry with a clean shop towel. Slowly rotate the drive chain and apply the specified lubricant on the sag side (1) of the drive chain. Be sure to uniformly lubricate the entire drive chain three to four times. X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...
  • Page 80 Examine the cover shaft oil seal for leaks or other attract a lot of dirt and debris. damage. Contact an authorized Cannondale Motorsports dealer for servicing if a leak is discovered. Install the pivot bolt and tighten the nut securely.
  • Page 81 Remove the mounting bolt (1) and remove the brake pedal (2). Mounting bolt Brake pedal Spray all the parts with a water-displacement chemical, wipe them off, and dry them thoroughly. X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...

  • Page 82: Clutch Lubrication

    CLUTCH LUBRICATION Lubricate the threads with clean engine oil and install the quick-adjuster (1) and align the tab (a) with the slot (b) in the clutch housing. Place the vehicle on a stand. Remove the clutch cable from the clutch lever. Remove the quick-adjuster (1) from the clutch lever.

  • Page 83: Cable Lubrication

    • Clutch cable (inner) • Throttle cable (inner). Apply a light coat of the grease to the cable nipples • Clutch cable (upper end) • Throttle cable (upper end). X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...

  • Page 84: Cleaning And Storage

    HOW TO AVOID THE HAZARD CAUTION Consult Authorized Cannondale Dealer products available. Make sure the vehicle is cold before cleaning it. Do not use high-pressure washers to clean the vehi- Rear opening of the silencer cle.

  • Page 85: Removing From Storage

    EPA approved center. Drain the cooling system and refill it with new coolant. Lubricate the vehicle. Perform all maintenance and pre-ride checks. Start the engine and enjoy. X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...

  • Page 86: X440S Model Specifications

    X 440s M odel Rear wheel sprocket............50 teeth Frame type ........Aluminum, twin-spar, perimeter S pecifications Front suspension type ......external compression and rebound, internal spring preload adjustments Rear suspension type... Linkless, position sensitive damping (PSD), external compression, rebound, and spring preload adjustment NOTE : The following specification were accurate at the time of publication.

  • Page 87: X440S Service Specifications

    Drive, swingarm buffer, thickness, minimum 0.1 inches (3 mm), (page 52) Drive, chain guide block, thickness, standard 0.5 inches (12 mm), (page 52) Drive, chain guide block, thickness, minimum X440s Owner's Manual.fm © 2001 Cannondale Corporation - All Rights Reserved...

  • Page 88: X440S Torques

    X 440s Torques Coolant, upper radiator mounting bolt 5.0 lbf•ft (6.8 N•m) 40 Fuel, fuel tank mounting bolt 5.0 lbf•ft (6.8 N•m) 42 Brake, lever adjuster, front, locknut 4.3 lbf•ft (5.8 N•m) 43 NOTE : This section contains torque values collected from Brake, front, master cylinder mounting bolts the pages of the manual.

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2002 x440s

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