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FRONT WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
REAR WHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
HUBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
FRONT FORK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FRONT FORK PARTS LIST. . . . . . . . . . . . . . . . . . . . . . . 6
STEERING COLUMN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
BRAKE GUIDES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
HANDLEBAR & CONTROLS. . . . . . . . . . . . . . . . . . . . . . 9
FRONT BRAKE MASTER CYLINDER . . . . . . . . . . . . . 10
FRONT BRAKE CALIPER . . . . . . . . . . . . . . . . . . . . . . . 11
REAR BRAKE PEDAL . . . . . . . . . . . . . . . . . . . . . . . . . . 12
REAR BRAKE MASTER CYLINDER. . . . . . . . . . . . . . . 13
REAR BRAKE CALIPER . . . . . . . . . . . . . . . . . . . . . . . . 14
MAINFRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SUBFRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
FRAME RAILS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
FOOTPEGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
SWINGARM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
REAR SHOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
SEAT & NUMBER PLATES . . . . . . . . . . . . . . . . . . . . . . 21
RADIATOR SHROUDS . . . . . . . . . . . . . . . . . . . . . . . . . 22
FRONT FENDER & FRONT NUMBER PLATE . . . . . . . 23
REAR FENDER & GLIDE PLATE . . . . . . . . . . . . . . . . . 24
BATTERY PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
AIRBOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
AIR FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
THROTTLE BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2001 MX400
Parts Catalog - 07/01
FUEL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
FUEL INJECTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
FUEL PRESSURE REGULATOR . . . . . . . . . . . . . . . . 35
CAM COVER & SPARK PLUG . . . . . . . . . . . . . . . . . . 36
CYLINDER HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
VALVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
VALVE TRAIN PARTS LIST . . . . . . . . . . . . . . . . . . . . 39
CAM DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
CRANKCASE PARTS LIST . . . . . . . . . . . . . . . . . . . . . 42
CRANKSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
CRANKSHAFT CARTRIDGE PLATE . . . . . . . . . . . . . 45
CRANKCASE COVER . . . . . . . . . . . . . . . . . . . . . . . . . 46
STARTER CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
CLUTCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
TRANSMISSION CARTRIDGE PLATE, REAR . . . . . . 49
MAINSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
COUNTERSHAFT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
TRANSMISSION CARTRIDGE PLATE, FRONT . . . . . 52
COUNTERSHAFT SPROCKET . . . . . . . . . . . . . . . . . . 53
GENERATOR STATOR . . . . . . . . . . . . . . . . . . . . . . . . 54
WATER COVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
ENGINE OIL PICKUP ASSEMBLY . . . . . . . . . . . . . . . 56
SCAVENGE PUMP. . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
ENGINE OIL PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
OIL SUPPLY TUBES . . . . . . . . . . . . . . . . . . . . . . . . . . 59
TRANSMISSION OIL PUMP . . . . . . . . . . . . . . . . . . . . 60
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
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Summary of Contents for Cannondale MX400
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Page 1: Table Of Contents
2001 MX400 Parts Catalog - 07/01 FRONT WHEEL ....... . 2 FUEL PUMP . -
Page 2: Front Wheel
Front Wheel 051-5000020 FRONT WHEEL A SSEMBLY 054-5001759 FRONT SPOKE KIT INCLUDED IN 051-5000020 839-5000540 NUT, FLA NGE, M16X1.5 817-5000864 FHCS, M6X16,NY LKZINC 073-5000047 FRONT ROTOR 053-5000536 FRONT WHEEL RIM INCLUDED IN 051-5000020 053-5000028 FRONT RIM LOCK 053-5000029 FRONT RIM STRIP 053-5000030 FRONT INNER TUBE 053-5000031... -
Page 3: Rear Wheel
Rear Wheel 151-5000069 REA R WHEEL A SSEMBLY 154-5001758 REA R SPOKE KIT INCLUDED IN 151-5000069 841-5000713 FLA T WA SHER, M8 831-5000140 LOCKNUT, M8 811-5000393 FHCS, M8X28 ZINC 183-5000339 REA R SPROCKET, 49 T 183-5000349 REA R SPROCKET, 51 T 183-5000357 REA R SPROCKET, 52 T 183-5000117... -
Page 4: Hubs
Hubs 153-5000074 FRONT WHEEL SPACER 053-5000022 FRONT HUB 053-5000023 FRONT HUB BEARING SPACER 053-5000024 FRONT WHEEL SPACER-DISC SIDE 881-5000355 SEA LED BEARING, 20X42X12 871-5000356 DOUBLE LIP SEAL, 32X42X4 153-5001091 REA R WHEEL SPA CER 153-5000071 REA R HUB 153-5000072 REA R HUB BEARING SPACER 153-5000080 REA R WHEEL SPA CER-DISC SIDE ITEM... -
Page 5: Front Fork
Front Fork FRONT FORK PAR TS LIST... -
Page 6: Front Fork Parts List
Front Fork Parts List 1 013-5001333 FRONT FORK SET E XCLUDE S F OR K GR DS AR 013-5000572 OHLINS FORK FLUID, 1LITER AR 012-5001526 FORK SERVICE KIT 1 013-5000568 FORK INNER TUBE ASSY-RIGHT 2 012-5000608 COMPRESSION ADJUSTER ASSY. 2 013-5000607 COMPRESSION ADJUSTER O-RING 2 012-5000610 COMPRESSION SHIM SET 2 013-5000611 FORK COMPRESSION PISTON 2 013-5000606 FORK COMPRESSION PISTON O-RING... -
Page 7: Steering Column
Steering Column 883-5000760 HEA DSET BEA RING 871-5000722 HEA DSET SEA L 841-5000717 STEERER WA SHER 839-5000170 SLOTTED LOCKNUT 839-5000174 STEERER NUT 814-5000100 FHB, M8X45 mm 814-5000101 FHB, M12X35 mm, NLK 012-5000534 UPPER HA NDLEBA R CLA MP 012-5000533 LOWER HA NDLEBA R CLA MP 012-5000373 LOWER TRIPLE CLA MP A SSY 012-5000001... -
Page 8: Brake Guides
Brake Guides 814-5001184 FLNG HD BLT, M6X12, NLK 849-5000822 BRA KE LINE GUIDE TOPHA T 073-5001270 BRA KE GUIDE CLA MP 073-5000038 BRA KE GUIDE MOUNT A SSY 814-5001013 FLNG HD BLT, M6X16, NLK 073-5000824 FRONT BRA KE GUIDE MOUNT, UPPER 073-5000535 FRONT BRA KE GUIDE 073-5000132... -
Page 9: Handlebar & Controls
Handlebar & Controls 811-5000379 SHCS,M4X12 ZINC 213-5000505 ENGINE STOP SWITCH 213-5000131 ENGINE START SWITCH 213-5000437 SWITCH CAP 213-5001274 SWITCH CLAMP 213-5001009 CROSSBAR PAD - RED 213-5000317 CROSSBAR PAD - BLACK 212-5000120 HANDLEBAR 213-5000130 CLUTCH CABLE 213-5000785 CLUTCH LEVER PIVOT BOLT NUT INCLUDED IN 212-5000889 213-5000784 CLUTCH LEVER PIVOT BOLT... -
Page 10: Front Brake Master Cylinder
Front Brake Master Cylinder 073-5000268 NISSIN BRA KE GREA SE, 2 GRA M A S REQUIRED 073-5000046 FT BRA KE LEV ER RETURN SPRING INCLUDED IN 072-5000032 073-5000044 FT BRA KE LEV ER INCLUDED IN 072-5000032 073-5000103 FT BRA KE LEV ER RUBBER COV ER INCLUDED IN 072-5000032 073-5000043 FT BRA KE MSTR CY L BOOT... -
Page 11: Front Brake Caliper
Front Brake Caliper 072-5000055 BRA KE CA LIPER BLEEDER KIT 073-5000052 SLIDE PIN BOOT - LA RGE 072-5000054 FRONT BRA KE PA D PIN KIT 073-5000049 FRONT BRA KE PA D SPRING 073-5000268 NISSIN BRA KE GREA SE, 2 GRA M A S REQURIED 073-5000050 SLIDE PIN BOOT - SMA LL... -
Page 12: Rear Brake Pedal
Rear Brake Pedal 871-5000375 SEA L, 15X21X3 INCLUDED IN 173-5001226 819-5000399 BOLT, BRA KE PEDA L 804-5000413 RR BRA KE COTTER PIN 173-5000109 BRA KE PEDA L Y OKE PIN INCLUDED IN 173-5001226 173-5000112 SPRING, BRA KE PEDA L 173-5001226 REA R BRA KE PEDA L ITEM DEA LER PA RT... -
Page 13: Rear Brake Master Cylinder
Rear Brake Master Cylinder 836-5000434 NUT, FLA NGE, M6 814-5001013 FLA NGE HEA D BOLT, M6 X 16 811-5000126 SHCS, M8 X 20 849-5001549 CRUSH WA SHER 819-5000538 BRA KE LINE BA NJO BOLT 173-5001268 RR BRA KE MSTR CY L GUA RD 173-5000537 REA R BRA KE LINE 171-5000102... -
Page 14: Rear Brake Caliper
Rear Brake Caliper 172-5000082 REA R BRA KE PA D SET 073-5000052 SLIDE PIN BOOT - LA RGE 072-5000055 BRA KE CA LIPER BLEEDER KIT 073-5000268 NISSIN BRA KE GREA SE, 2 GRA M A S REQUIRED 073-5000050 SLIDE PIN BOOT - SMA LL 172-5000081 REA R BRA KE CA LIPER A SSEMBLY 173-5000096... -
Page 15: Mainframe
Mainframe 891-5001638 BREA THER HOSE, .250X.375X34.5 IN 872-5000487 O-RING, 2-012 872-5000828 O-RING, 2-016 872-5000304 O-RING, 009 841-5000713 FLA T WA SHER, M8 836-5000140 LOCKNUT, M8 831-5000140 LOCKNUT, M8 817-5000137 FHCS, M6X16 ZINC 814-5001184 FLNG HD BLT, M6X12,NLK 814-5000863 FLNG HD BLT, M8X40,NY LK 814-5000728 FLNGE HEA D BOLT, M8X55 814-5000111... -
Page 16: Subframe
Subframe 203-5000868 U-SHA PE ISOLA TION BLOCK 815-6000116 BOLT, SHOULDER, M8X15 mm ef ore V IN # 224, Use 815-5000139 815-5000139 SHLDR SS,M10X12,NLKZC 833-5001593 THREA DED INSERT, M8 INCLUDED IN 201-5000523 833-5000888 RIV NUT, M6 INCLUDED IN 201-5000523 201-5000523 SUBFRA ME WELDMENT ITEM DEA LER PA RT MX FX XC EX... -
Page 17: Frame Rails
Frame Rails 814-5000612 FLNG HD BLT, M8X35, NY LK 811-5000134 SHCS DGPT. M8X20, ZNCNLK 814-5000527 FLNG HD BLT, M10X90, NLK 833-5000190 THREA DED INSERT, M8 INCLUDED IN 201-5000521/5000522 833-5000888 RIV NUT, M6 INCLUDED IN 201-5000521/5000522 201-5000522 FRA ME RA IL, LEFT 201-5000521 FRA ME RA IL, RIGHT ITEM... -
Page 18: Footpegs
Footpegs 812-5001264 BHCS, M10X25, NY LKZNC 203-5000530 FOOTPEG BRA CKET, LEFT 203-5000526 FOOTPEG, LEFT 841-5000713 FLA T WA SHER, M8 INCLUDED IN 202-5000532 804-5000400 COTTER PIN, 2.5X20 INCLUDED IN 202-5000532 203-5000985 FOOTPEG SPRING, LEFT INCLUDED IN 202-5000532 203-5000986 FOOTPEG PIV OT PIN INCLUDED IN 202-5000532 202-5000532 LEFT FOOTPEG HA RDWA RE KIT... -
Page 19: Swingarm
Swingarm 10 10 28 28 15 15 23 23 24 24 32 32 21 21 22 22 13 13 29 29 11 11 32 32 30 30 31 31 18 18 33 33 14 14 27 27 20 20 12 12 16 16 25 25 17 17... -
Page 20: Rear Shock
Rear Shock 1 814-5000119 FLANGE BOLT, M10 X 58 1 814-5000424 FLANGE BOLT, M10 X 70 4 841-5000715 FLAT WASHER, M10 2 831-5000146 LOCKNUT, M10 1 101-5001820 REAR SHOCK ABSORBER 1 103-5000065 SHOCK SPRING RETAINER see table REAR SHOCK SPRING 1 103-5001299 SHOCK SPRING SLEEVE 2 103-5001298 SHOCK SPRING SLEEVE CIRCLIP 1 103-5001296 SHOCK SPRING SEAT WASHER... -
Page 21: Seat & Number Plates
Seat & Number Plates 849-5001514 TOP-HA T WA SHER, PLA STIC 849-5001531 TOP-HA T WA SHER, PLA STIC 814-5001013 FLNG HD BLT, M6X16,NLK 814-5000093 FLNG HD BLT, M6X25,NY LK 303-5001572 NUMBER PA NEL, RIGHT, RED 303-5001573 NUMBER PA NEL, RIGHT, BLA CK 303-5001574 NUMBER PA NEL, LEFT, RED 303-5001575... -
Page 22: Radiator Shrouds
Radiator Shrouds 303-5001568 RA DIA TOR SHROUD, RIGHT, RED 303-5001569 RA DIA TOR SHROUD, RIGHT, BLA CK 303-5001570 RA DIA TOR SHROUD, LEFT, RED 303-5001571 RA DIA TOR SHROUD, LEFT, BLA CK 849-5001531 TOP-HA T WA SHER,PLA STIC 814-5001612 PHLPS HD SCRW, M6X12 814-5000095 FHB, M6X20, NY LK ITEM... -
Page 23: Front Fender & Front Number Plate
Front Fender & Front Number Plate 303-5001563 FRONT FENDER, RED 303-5001565 FRONT FENDER, BLA CK 303-5001566 FRONT NUMBER PLA TE, RED 303-5001567 FRONT NUMBER PLA TE, BLA CK 849-5001531 TOP-HA T WA SHER,PLA STIC 814-5001184 FLNG HD BLT, M6X12, NLK 849-5001514 TOP-HA T WA SHER 841-5000192... -
Page 24: Rear Fender & Glide Plate
Rear Fender & Glide Plate 303-5000156 GLIDE PLA TE 303-5001576 REA R FENDER, RED 303-5001577 REA R FENDER, BLA CK 849-5001531 TOP-HA T WA SHER 839-5001348 GUIDE PLA TE NUT 839-5001720 FENDER NUT, M6 814-5001184 FLNG HD BLT, M6X12, NLK ITEM DEA LER PA RT MX FX XC EX... -
Page 25: Battery Plate
Battery Plate 303-5001771 MUD FLA P TENSIONER 849-5001514 TOP HA T WA SHER 849-5001241 RIV ET WA SHER 843-5001584 WA SHER, M5 841-5001561 WA SHER, M5 839-5001512 FENDER NUT, M6 839-5000153 FENDER NUT, M6 831-5001562 LOCKNUT, M5 829-5001559 HCS, M5X20 814-5001677 FLNG HD BLT, M6X16 814-5001184... -
Page 26: Electrical
Electrical 13 13 13 10 As Required 841-5001721 WA SHER, M6 A S REQUIRED 819-5000729 ETHS M6X28 mm 492-5000011 STA RTER MOTOR 12V 0.65KW 441-5000187-11 MA IN WIRE HA RNESS 473-5000457 MA IN RELA Y S MOUNTING PLA TE 473-5000411 MA IN POWER RELA Y 817-5000596 FHCS, M5X12 mm, ZINC... -
Page 27: Exhaust
Exhaust 842-5001524 LOCK WA SHER, M6, ZINC 611-5001703 EXHA UST A SSEMBLY 849-5001701 HEA DER SHROUD WA SHER, FIBER INCLUDED IN 611-5001703 814-5001700 HEA DER SHROUD BOLTS INCLUDED IN 611-5001703 613-5001699 EXHA UST, HEA DER SHROUD INCLUDED IN 611-5001703 836-5001605 NUT, HEX FLA NGE, M6-12PT 814-5000612 FLA NGE BOLT, M8X35... -
Page 28: Radiator
Radiator 892-5000185-C RA DIA TOR OV ERFLOW TUBE 861-5000543 HOSE CLA MP, 14-27MM 849-5000719-03 TP-HT WA SHER 841-5000192 FLA T WA SHER, M6 839-5000323 TINNERMA N CLIP 814-5001184 FLNG HD BLT, M6X12,NLK 814-5000093 FLNG HD BLT, M6X25,NY LK 803-5000178 GROMMET, 3/8 ID 403-5001511 RA DIA TOR DRA IN PLUG 403-5001464... -
Page 29: Airbox
Airbox 872-5000487 O-RING, 2-012 861-5001149 CLA MP, BA ND 841-5000192 FLA T WA SHER, M6 814-5000095 FLNG HD BLT, M6X20, NY LK 805-5001238 RIV ET A B4-6CLD INCLUDED IN 603-5001035-05 603-5001239 INTA KE END RETA INING RING INCLUDED IN 603-5001035-05 603-5001236 SEA LING TA PE 603-5001035-03... -
Page 30: Air Filters
Air Filters 841-5000192 FLAT WASHER,M6 814-5000862 FHB, M6X40 805-5000796 AIR FLTR HLD DOWN RIVET 603-5000394 MA IN A IR FILTER 603-5000327 MA IN A IR FILTER HOLD DOWN ITEM DEA LER PART MX FX XC EX DESCRIPTION NOTES MODEL REQD NUMBER MAIN AIR FILTER PART S LIST 841-5000192... -
Page 31: Throttle Body
Throttle Body 603-5001148 COUPLING, THROTTLE BODY 861-5001149 CLA MP, BA ND 603-5001346 IDLE A DJUSTMENT THUMBWHEEL 871-5001745 SEA L, DOUBLE LIPPED, 8X16X6MM 853-5001564 CIRCLIP, 7mm (STA INLESS) 842-5000959 LOCK WA SHER, M8 834-5001581 NUT, HEX M8 X 1.0 829-5001743 IDLE A DJUSTMENT SCREW 829-5001788 PHILIPS OV A L SCREW, M3X8 mm 812-5001489... -
Page 32: Fuel Tank
Fuel Tank 353-5001778 FUEL PICKUP FILTER 895-5001776 FUEL PICKUP FITTING 864-5001607 OETIKER HOSE CLA MP, 12.3 mm 891-5000844 FUEL HOSE, 6.4MM ID, 265mm TA NK TO REGULA TOR 891-5001782 HOSE, FUEL, 6.4X51.0 MM 894-5001779 HOSE, FUEL, FILTER TO PUMP FILTER TO PUMP 894-5001777 FUEL PICKUP TUBE 861-5000793... -
Page 33: Fuel Pump
Fuel Pump 861-5001789 HOSE CLA MP, 37-51 mm 849-5001642 WA SHER, SERRA TED, SIZE 6 849-5001549 WA SHER, CRUSH,A LUMINUM 849-5001543 WA SHER, NY LON 834-5001641 NUT, HEX, 6 814-5000095 FLNG HD BLT, M6X20,NY LK 353-5001541 ISOLA TION STRIP, FUEL PUMP 353-5001502 BA NJO BOLT 353-5001501... -
Page 34: Fuel Injectors
Fuel Injectors 891-5000844 FUEL HOSE, 6.4 mm ID, 265 mm TO FUEL REGULA TOR 891-5000843 FUEL HOSE, 6.4 mm ID, 60 mm 891-5000841 FUEL HOSE, 6.4 mm ID, 110 mm TO FUEL PUMP 353-5000478 FUEL INJECTOR BA SE, RIGHT 353-5000812 FUEL INJECTOR BA SE, LEFT 836-5001458 NUT, HEX FLA NGE, M3... -
Page 35: Fuel Pressure Regulator
Fuel Pressure Regulator 891-5000962 V A CUUM HOSE, 5/32" ID 185mm A IRBOX TO "T" 891-5001594 V A CUUM HOSE, 5/32" ID, 355mm REGULA TOR TO "T" 891-5001595 V A CUUM HOSE, 5/32" ID 609mm ECU TO "T" 895-5001596 T FITTING 352-5000395 FUEL PRESSURE REGULA TOR 851-5000836... -
Page 36: Cam Cover & Spark Plug
Cam Cover & Spark Plug 864-5001610 HOSE CLA MP, DOUBLE WIRE 891-5001352 HOSE, BREA THER TO STA RTER 891-5001351 HOSE, BREA THER TO FRA ME 513-5000916 CA M COV ER GA SKET SET INCLUDES #7, #8, #9, #18 872-5000915 O-RING, 2-023 819-5001101 ETHS, M5X12 mm, ZINC 483-5000196... -
Page 37: Cylinder Head
Cylinder Head 811-5001482 SHCS, M6X25 mm 836-5001182 NUT, HEX FLA NGE, M10 841-5000770 FLA T WA SHER, M10 STEEL 836-5001957 NUT, FLA NGE, M8 841-5000713 FLA T WA SHER, M8 816-5000426 STUD, M8 817-5001671 FHCS ,M6X1.0X45 817-5001454 FHTS,M5X0.8X25 593-5001259 OIL TRA NSFER TUBE 872-5000482 O-RING, 2-011 513-5001861... -
Page 38: Valve Train
Valve Train... -
Page 39: Valve Train Parts List
Valve Train Parts List SEE TA BLE V A LV E A DJUSTMENT SHIM 503-5001715 V alve Shim,2.05 871-5001749 SEA L, 12X25X5 mm 503-5001714 V alve Shim,2.10 801-5000792 SOLID DOWEL PIN 5X24 503-5001713 V alve Shim,2.15 883-5000506 NEEDLE BEA RING,16X24X13 503-5001665 V alve Shim,2.20 881-5000498... -
Page 40: Cam Drive
Cam Drive 11 11 11 16 513-5001156 SPA CER, DRIV E GEA R SPROCKET 883-5001007 NEEDLE BEA RING, 12X16X10 513-5000250 DRIV E GEA R SPROCKET 27T, 33T 844-5001724 WA SHER, THRUST, 12X20X.08 513-5001862 CA MSHA FT DRIV E GEA R BRA CKET 811-5001475 SHCS , M5X0.8X12 mm 811-5001477... -
Page 41: Crankcase
Crankcase... -
Page 42: Crankcase Parts List
Crankcase Parts List 879-50001231 CY LINDER HEA D SEA L 864-5000775 OETIKER HOSE CLA MP 17 mm 893-5000773 HOSE SHEA TH 891-5001349 OIL INLET HOSE 552-5001616-20 CRA NKCA SE 816-5001731 CY L HEA D STUD, COLD HEA DED 872-5001063 O-RING, 2-018 593-5001062 ENGINE OIL INLET FITTING 593-5001117... -
Page 43: Crankshaft
Crankshaft 889-5000519 STA RTER CLUTCH FWD 801-5001146 DOWEL PIN, .0627X.375 802-5000407 WOODRUFF KEY 882-5001796 BEA RING, 25X62X17 mm, PLSTC 817-5001608 FLTHD SCRW, M6X1.0X12 881-5000816 BA LL BEA RING:17X40X12-SEA LED 532-5001124 BA LA NCE SHA FT A SSY 883-5001793 BEA RING, NEEDLE, 20X26X16 849-5001622 ONE WA Y CLUTCH SPA CER 533-5000283-04... -
Page 44: Piston
Piston 872-5001787 O-RING, 100X2.5 mm 817-5000410 FHTS, M5X10 mm 811-5001477 SHCS ,M5X18 mm 811-5001475 SHCS ,M5X12 mm 872-5000482 O-RING, 2-011 872-5000921 O-RING, 2-019 872-5000915 O-RING, 2-023 553-5001866 PISTON PIN A CCESS COV ER 879-5000627 QUA D-RING, CY LINDER LINER 522-5001842 PISTON, 95 mm, .180 523-5001424 CY LINDER LINER, 95 mm... -
Page 45: Crankshaft Cartridge Plate
Crankshaft Cartridge Plate 872-5001120 O-RING, 2-022 533-5001737-09 CRA NKSHA FT CA RTRIDGE PLA TE 811-5001484 SHCS, M8 X 1.25X 20 POSITIONS 4…5…6…7…9 811-5001485 SHCS, M8 X 1.25X 25 POSITIONS 1…2…3…8 879-5001230 CRA NKSHA FT CA RTRIDGE PLA TE SEA L 872-5000487 O-RING, 2-012 872-5000482... -
Page 46: Crankcase Cover
Crankcase Cover 17 Locations 3 Locations 891-5001556-03 BREA THER HOSE 819-5001591 THCS, M5X0.8X22 819-5000721 TBHCS, XTRL M5X0.8X20 871-5000473 OIL SEA L: 14X22X4 (2 LIP) 885-5000517 BUSHING 819-5000978 THCS, M5X0.8X10 ome V IN's may require 817-5000414 841-5001895 WA SHER, BRA SS, 5X9X.9 mm ome V IN's may require 872-5000304 872-5000828 O-RING, 2-016... -
Page 47: Starter Clutch
Starter Clutch 819-5000976 THCS, M5X0.8X16 493-5001863-01 STA RTER CLUTCH COV ER 872-5001275 O-RING, 2-147 885-5001902 BUSHING, FLA NGE, 15X17X9 mm 852-5001598 EXTERNA L RETA NING RING: 15 493-5001498-03 STA RTER CLUTCH BUSHING 493-5001496-04 STA RTER CLUTCH PRESSURE PLA TE 493-5001497-02 STA RTER CLUTCH META LLIC DISC 493-5001495 STA RTER CLUTCH FRICTION DISC... -
Page 48: Clutch
Clutch 819-5000721 ETHS, M5X20mm 553-5001694 CLUTCH COVER 872-5001017 CLUTCH COVER SEAL 881-5001280 BALL BEARING, 8mm 852-5001119 EXTRNL RETANING RING: 24 849-5000455 SEAT, SPRING, CLUTCH 811-5001482 SHCS ,M6X25 mm 563-5001627 HUB, CLUTCH 563-5001626 PRESSURE PLATE, CLUTCH 563-5001499 CLUTCH PLATE, ALUM, 1.0mm 563-5001069 WASHER, SPLINED 562-5000948... -
Page 49: Transmission Cartridge Plate, Rear
Transmission Cartridge Plate, Rear 542-5001132 SPRA Y BA R A SSEMBLY 872-5000482 O-RING, 2-011 INCLUDED IN 542-5001132 801-5001630 DOWEL PIN, 3 X 11.8 INCLUDED IN 542-5001132 872-5000930 O-RING, 2-010 INCLUDED IN 542-5001132 553-5000917 BEA RING RETA INER PLA TE 881-5001076 BA LL BEA RING, 20X42X12 573-5001619 COUNTERSHA FT SHIFT FORK 2ND... -
Page 50: Mainshaft
Mainshaft 9 9 9 9 3 9 9 9 9 6 854-5001425 CONSTA NT SECTION RTNG RING 852-5000461 EXTERNA L RETA NING RING: 25 849-5000454 SPLINED WA SHER: 25 543-5000293 MA INSHA FT 5TH GEA R 543-5000292 MA INSHA FT SPLINED BUSHING 543-5000291 MA INSHA FT 4TH GEA R 543-5000290... -
Page 51: Countershaft
Countershaft 852-5001606 EXTERNA L RETA INING RING, 20 852-5000461 EXTERNA L RETA NING RING, 25 849-5000454 SPLINED WA SHER: 25 844-5000908 THRUST WA SHER, 35X25.2X1 844-5000657 THRST WA SHER, 25.1X36X1.5 844-5000446 THRUST WA SHER,19 844-5000445 THRUST WA SHER:25.2X30 844-5000441 THRST WA SHER, MA INSHA FT 543-5000301 COUNTERSHA FT 5TH GEA R 543-5000300... -
Page 52: Transmission Cartridge Plate, Front
Transmission Cartridge Plate, Front 573-5000928 SHIFT SHA FT SPA CER 814-5000095 FHB, M6X20 mm, NY LK 572-6000211 GEA RSHIFT LEV ER 572-5000341 GEA RSHIFT LEV ER 573-5000366 SHIFT COLLA R 819-5000978 THCS, M5X0.8X10 mm 817-5000410 FLTHD TXSCW, M5X0.8X10 mm 573-5000658 SHIFT DRUM RA TCHET 573-5000360-06 SHIFT DRUM RA TCHET PLA TE... -
Page 53: Countershaft Sprocket
Countershaft Sprocket 814-5000862 FHB, M6X40 mm 183-5000468-02 COUNTERSHA FT SPROCKET COV ER 553-5000321 DRIV E CHA IN GUIDE PLA TE 839-5000991 RETA NING NUT 183-5000278 COUNTERSHA FT SPROCKET:15T 183-5000276 COUNTERSHA FT SPROCKET:14T 183-5000118 COUNTERSHA FT SPROCKET:13T STOCK 849-5000990 SPLINED LOCK WA SHER 543-5000693 COUNTERSHA FT SPROCKET SPA CER 872-5000494... -
Page 54: Generator Stator
Generator Stator 819-5000978 THCS, M5X0.8X10 mm 483-5000687 CRA NKSHA FT POSITION SENSOR 841-5001271 FLA T WSHR, M4 812-6000490 BHCS, M5X0.8X22 mm 811-5001476 SHCS, M5X0.8X16 mm 463-5000877 GENERA TOR A LIGNMENT COLLA R 463-6000322 GENERA TOR STA TOR 463-5001510 GENERA TOR STA TOR 861-5001258 A LUM CLA MP 812-5001473... -
Page 55: Water Covers
Water Covers 812-5001896 BHCS, M5X10 mm 841-5001895 WA SHER, BRA SS, 5X9X.9 mm 819-5000978 ETHS, M5X0.8X10 mm 553-5000310-05 OUTLET, WA TER 872-5000915 O-RING, 2-023 841-5001933 WSHR, .320X.547X.040 in 403-5001442 WA TER PUMP IMPELLER 403-5000180 WA TER PUMP GA SKET 403-5001860 WA TER PUMP HOUSING 841-5001040 FLA T WA SHER, M5... -
Page 56: Engine Oil Pickup Assembly
Engine Oil Pickup assembly 864-50001521 OETIKER HOSE CLA MP 18.5 mm 891-50001350 HOSE, OIL OUTLET TO FRA ME 819-5000976 EHTS, M5X16 mm 872-5000484 O-RING, 2-013 851-5000897 INTRNL RETA INING RING, 35 849-5001705 WA SHER, ENGINE DRA IN 801-5001630 DOWEL PIN, 3 X11.8 mm 593-5001279 ENGINE OIL DRA IN PLUG 593-5000309... -
Page 57: Scavenge Pump
Scavenge Pump 872-5000930 O-RING, 2-010 872-5000489 O-RING, 2-031 811-5001478 SHCS, M5X20 mm 811-5001485 SHCS, M8X25 mm 871-5001134 OIL SEA L:12X22X6 853-5001248 E-CLIP, 8 mm 844-5000448 THRUST WA SHER .687X.511X.040 801-5001089 DOWEL PIN, .125 X .635 801-5001036 SCA V ENGE PUMP DRIV E PIN 593-5001159 GEROTOR A SSY ,THICK, 4065 X .165 593-5001158... -
Page 58: Engine Oil Pump
Engine Oil Pump 872-5000647 O-RING, 2-138 872-5000487 O-RING, 2-012 872-5000481 O-RING, 2-014 851-5001097 INTRNL RETA INING RING, 11 851-5001032 INTRNL RETA INING RING, 13 844-5000016 THRST WA SHER, 8X12X.762 819-5001101 THCS, M5X12 mm, ZINC 811-5001479 SHCS ,M5X35 mm 593-5001207 GEROTOR A SSY , 6022 X .226 593-5001099 PRESSURE BLOW-OFF PLUG 593-5001098... -
Page 59: Oil Supply Tubes
Oil Supply Tubes 811-5001478 SHCS, M5X20 mm 872-5000484 O-RING, 2-013 852-5001028 EXTERNA L RETA NING RING, M10 872-5000930 O-RING, 2-010 532-5001122 CRA NKSHA FT OIL SUPPLY BRIDGE A SSY 871-5000689 OIL SEA L: 8X14X4 849-5000965 SEA LING WA SHER, 6mm 872-5000487 O-RING, 2-012 593-5001066... -
Page 60: Transmission Oil Pump
Transmission Oil Pump 812-5001852 BHCS, M5X16 mm 853-5001504 CIRCLIP, 6 mm 844-5000016 THRUST WA SHER, 8X12X.762 812-5001474 BHCS, M6 X 1.0 X 8 mm 801-5001630 DOWEL PIN, 3 X 11.8 801-5001183 DOWEL PIN, 3 X 9.8 593-5000993 PRESSURE RELIEF SPRING 593-5000992 PRESSURE RELIEF BA LL 593-5000669... -
Page 61: Decals
Decals 313-5001754 DECA L KIT, 01 MX 400, RED 313-5001755 DECA L KIT, 01 MX 400, BLACK 314-5001708 PRE-CUT BA CKGROUND KIT 313-5001460 SWINGA RM SET 313-5001500 WA RNING SET 313-5000266 REA R FENDER WA RNING 313-5001398 FORK GUA RD "C" SET ITEM DEA LER PA RT MX FX XC EX...