Table of Contents
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2003 Motorcycle Parts Catalog
(E440, E440A, E440R, S440, C440, X440) - 09/02
CONTENTS
Legend .........................................2
Front Wheel .................................3
Rear Wheel...................................4
Rear Wheel List ...........................5
Wheel Hubs..................................6
Front Fork ....................................7
Front Fork List .............................8
Steering Head...............................9
Front Brake Guides ....................10
Handlebar & Controls ................11
Handlebar & Controls List.........12
Odometer ...................................13
2003 Motorcycle Parts Catalog 0902.fm
© 2001 Cannondale Corporation - All Rights Reserved
Front Brake Master Cylinder .....14
Front Brake Caliper....................15
Rear Brake Pedal........................16
Rear Brake Master Cylinder ......17
Rear Brake Caliper.....................18
Mainframe..................................19
Subframe ....................................20
Frame Rail & Skidplate .............21
Footpegs ....................................22
Kickstand ...................................23
Swingarm ...................................24
Rear Shock .................................25
Seat & Plastic.............................26
Fenders & Lights........................27
Battery Plate...............................28
Electrical ....................................29
Exhaust.......................................30
Radiator .....................................31
Airbox ........................................32
Fuel Tank ...................................33
Fuel System................................34
Decals.........................................35
Vehicle Warnings .......................36
P/N 5002339-03
Printed : 9/4/02
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Summary of Contents for Cannondale C440
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Page 1: Table Of Contents
2003 Motorcycle Parts Catalog (E440, E440A, E440R, S440, C440, X440) - 09/02 CONTENTS Legend ...2 Front Wheel ...3 Rear Wheel...4 Rear Wheel List ...5 Wheel Hubs...6 Front Fork ...7 Front Fork List ...8 Steering Head...9 Front Brake Guides ...10 Handlebar & Controls ...11 Handlebar &... -
Page 2: Legend
1 - CALL OUT DESIGNATOR: ASTERICS (*) ARE USED WHEN A SIMILAR PART IS USED ACROSS DIFFERENT MODELS. 2 - QUANTITY REQUIRED FOR THE COMPLETE ASSEMBLY 3 - CANNONDALE PART NUMBER 4 - ‘03 X440, MOTOCROSS BIKE 5 - ‘03 S440, SUPER MOTARD BIKE 6 - ‘03 E440, ENTRY LEVEL ENDURO... -
Page 3: Front Wheel
5002540 051-5002498 051-5000020 5002500A 5000026 X X X X SPOKE, FRONT - OUTSIDE 5002501A 5000477 X X X X SPOKE, FRONT, - INSIDE 5001623 5000540 5000864 5002511 5002246 X X X X FRONT ROTOR 5000047 5002504 5000536 X X X X RIM, FRONT 5000028 5002510 5002134... -
Page 4: Rear Wheel
Rear Wheel... -
Page 5: Rear Wheel List
5002540 5000339 5000349 5000357 151-5002499 151-5002085 151-5000069 5002199 5002502 5001873 5000075 5002503 5002287 5000797 5001624 5000713 5000140 5000393 5002521 5000117 X X X X SPROCKET, REAR, 50 T 6000315 5001847 5002522 5001798 5001601 5000138 5000090 5002505 5001886 5000076 5000077 5002510 5002130 5000078 5002508... -
Page 6: Wheel Hubs
5002541 5000074 5002535 5000022-07 5000023 5002542 5000024 5000355 5000356 5001091 5002536 5000071-08 5000072 5000073 ITEM DEALER PART X S E EA ER C REQD NUMBER MODEL FRONT WHEEL SPACER X X FRONT WHEEL SPACER HUB, FRONT, BLK X X HUB, FRONT FRONT HUB BEARING SPACER FRONT WHEEL SPACER-DISC SIDE X X FRONT WHEEL SPACER-DISC SIDE... -
Page 8: Front Fork List
5002526 5002055 X X X FORK GUARD SET - SILVER 5000018 5001222 5000013 5000014 5000015 5002617 5002619 5002621 5002621 5002523 5002600 ADDITIONAL PARTS TABLE 5000572 5001526 5000568 5000608 5000607 5000610 5000611 5000606 5000603 5000604 5000558 5000567 5000556 SEE TABLE 5000518 5000565 5000080 5000601... -
Page 9: Steering Head
5000760 5000722 5000717 5000170 5000174 5000728 5000100 5000101 5002537 5000534 5002533 5000533 012-5002097 5000001B ITEM DEALER PART X S E EA ER C REQD NUMBER MODEL HEA DSET BEA RING, UPPER HEA DSET SEA L, UPPER STEERER WASHER SLOTTED LOCKNUT STEERER NUT FHB, M8X55 mm X FHB, M8X45 mm... -
Page 10: Front Brake Guides
Front Brake Guides 5000822 5001270 5000038 5001013 5002261 5000535 5002263 ITEM DEALER PART X S E EA ER C REQD NUMBER BRAKE LINE GUIDE TOPHAT BRAKE GUIDE CLAMP BRAKE GUIDE MOUNT ASSY FLNG HD BLT, M6X16, NLK FRONT BRAKE GUIDE MOUNT, UPPER FRONT BRAKE GUIDE FRONT BRAKE GUIDE MOUNT, LOWER DESCRIPTION... - Page 12 5000728 5001927 5002385 5002373 5002374 5002375 5002376 5002377 5002378 5002379 5002380 5002381 5002382 5002383 5002384 5002386 5002387 5002538 5002539 6000252 6000277 5002519 5002215 5001808L 5001808 5000379 5002364 5000131-01 5002363 5000437 5001274-04 6001180 5002262 5000317 5002518 5002454 5000120 5002372S 5002372 5002095 5000125 5000786 5000123...
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Page 13: Odometer
Odometer 5002260I 5002254 5002248 5002257 5002260 5002211 ITEM DEALER PART X S E EA ER C REQD NUMBER ODOMERTER INSTRUCTIONS ADDITIONAL PARTS TABLE SWITCH, HEAD LIGHT SENSOR MAGNET CABLE, ODOMETER ODOMETER ODOMETER MOUNT PLATE DESCRIPTION MODEL ODOMETER PARTS LIST NOTES... -
Page 14: Front Brake Master Cylinder
Front Brake Master Cylinder 5000268 5000046 5000044 5000103 5000043 5000099 5000033 5000045 5000041 5000042 5000040 5002515 5000538 5001549 5002311 5002514 5002264 5002516 5000032 ITEM DEALER PART X S E EA ER C REQD NUMBER FRONT BRAKE MASTER CYLINDER PARTS LIST NISSIN BRAKE GREASE, 2 GRAM FT BRAKE LEVER RETURN SPRING FT BRAKE LEVER... -
Page 15: Front Brake Caliper
Front Brake Caliper 5002513 5001264 5000055 5000052 5000054 5000049 5000268 5000050 5000612 5000863 5002517 5000035 5000036 5000048 5002256 5002512 5000034 ITEM DEALER PART X S E EA ER C REQD NUMBER FRONT BRAKE CALIPER MOUNT BHCS, M10x25mm BRAKE CALIPER BLEEDER KIT SLIDE PIN BOOT - LARGE FRONT BRAKE PAD PIN KIT FRONT BRAKE PAD SPRING... -
Page 16: Rear Brake Pedal
Rear Brake Pedal 5000375 5000399 5000413 5000109 5000112 5001226 ITEM DEALER PART X S E EA ER C REQD NUMBER SEAL, 15X21X3 BOLT, BRAKE PEDAL RR BRAKE COTTER PIN BRAKE PEDAL YOKE PIN SPRING, BRAKE PEDAL REAR BRAKE PEDAL DESCRIPTION MODEL REAR BRAKE PEDAL PARTS LIST INCLUDED IN 5001226... -
Page 17: Rear Brake Master Cylinder
Rear Brake Master Cylinder 5000434 5001013 5000126 5001549 5000538 5001268 5000537 5002285 5000268 5000085 5000104 5000105 5000107 5000267 5000106 5000086 ITEM DEALER PART X S E EA ER C REQD NUMBER REAR BRAKE MASTER CYLINDER PARTS LIST NUT, FLANGE, M6 FLANGE HEAD BOLT, M6 X 16 SHCS, M8 X 20 CRUSH WASHER... -
Page 18: Rear Brake Caliper
Rear Brake Caliper 5000082 5000052 5000055 5000268 5000050 5000081 5000096 5000098 5000091 5000083 ITEM DEALER PART X S E EA ER C REQD NUMBER REAR BRAKE PAD SET SLIDE PIN BOOT - LARGE BRAKE CALIPER BLEEDER KIT NISSIN BRAKE GREASE, 2 GRAM SLIDE PIN BOOT - SMALL REAR BRAKE CALIPER ASSEMBLY REAR BRAKE CALIPER BRACKET... -
Page 19: Mainframe
Mainframe 5002409 5002331 5002198 5002071 5002069 5000482 5000487 5000828 5000140 5001184 5000863 5002068 5001374 5001434-03 5000524 5000233-E 5000190 5001593 5000888 201-5002100 ITEM DEALER PART X S E EA ER C REQD NUMBER CLAMP, ONE-EARED, STEPLESSS, 19.8 HOSE, BREATHER, FRAME HOSE, BREATHER, FRAME OIL LEVEL SIGHT WINDOW FHCS, M10X1.5X16 O-RING, 2-011... -
Page 20: Subframe
Subframe 5000192 6000341 5001013 5002520 5002615 5000189 5000093 5000423 6000378 5002228 5002234 5002326 6000116 5000139 5001593 5000888 201-5002103 ITEM DEALER PART X S E EA ER C REQD NUMBER FLAT WASHER, M6 NUT, LOCK, M6 FHB M6X16 mm X X X X X VOLTAGE RECTIFIER/REGULATOR VOLTAGE RECTIFIER/REGULATOR THREADED INSERT, M6 X X X X X FLANGE-HEAD BOLT, M6X25... -
Page 21: Frame Rail & Skidplate
5001531 5001013 5001792-04 5000156-02 5000612 6000391 5000527 5000190 5001967 5000888 201-5002102 201-5002101 ITEM DEALER PART X S E EA ER C REQD NUMBER TOP HAT WASHER, PLASTIC FLANGE-HEAD BOLT, M6X16 X X SKID PLATE, ALUM SKID PLATE, PLASTIC FLNG HD BLT, M8X35, NYLK SHCS, M8x30mm NYLK FLNG HD BLT, M10X90, NLK THREADED INSERT, M8... -
Page 22: Footpegs
Footpegs 5000136 5001264 5001919 5000526 5000713 5000400 5000985 5000986 ITEM DEALER PART X S E EA ER C REQD NUMBER 5001264 5001919 5002286 5000713 5000400 5000984 5000986 ITEM DEALER PART X S E EA ER C REQD NUMBER X X X X BHCS, M10X30, NYLKZNC BHCS, M10X25, NYLKZNC FOOTPEG BRACKET FOOTPEG, LEFT... -
Page 23: Kickstand
Kickstand 5001891 5001892 5001893 5001882-02B 5001882-02A ITEM DEALER PART X S E EA ER C REQD NUMBER KICKSTAND PIVOT BOLT KICKSTAND TENSION SPRING NUT, HEX, LOCK, M10 KICKSTAND MOUNT KICKSTAND LEG DESCRIPTION MODEL KICKSTAND PARTS LIST NOTES... -
Page 24: Swingarm
Swingarm 5000421 5000757 5000755 5000756 5000758 5000759 5000754 5001470 5000115 5000716 5000541 5002298 5000088 5000231 5000070 252-5002104 5000114 5001939 5000144 5000145-04 5000143-07 5000142-13 5001008 5000439 5000862 5000423 5001184 5001957 5000434 5001468 5000726 5000189 5000152 5000814 ITEM DEALER PART X S E EA ER C REQD NUMBER HEX HEAD SET SCREW M8X50 mm... -
Page 25: Rear Shock
Rear Shock 5002426 5000059 5000060 5000061 5001431 5001432 5002153 5002154 5002191 5002618 5002620 5002622 5002524 5002601 5000065 SEE TABLE 5001299 5001298 5001296 5000064 5001295 5001330 5001331 5001291 5001288 5001289 5002220 ITEM DEALER PART X S E EA ER C REQD NUMBER RR SHOCK SPG - 90 N/mm RR SHOCK SPG - 95 N/mm... -
Page 26: Seat & Plastic
Seat & Number Plates 5001514 5001612 5000095 5000777 5002091 5002613 5002090 5002612 5001013 5001531 5002251 5002089 5002088 5002229 5000141 5002223 5002225 5002226 5002227 5002609C 5002610C 5002609 5002527 5002610 ITEM DEALER PART X S E EA ER C REQD NUMBER TOP-HAT WASHER PHILIPS HEAD SCREW, M6X12 mm FHB, M6X20 mm ISOLATION STRIP, 55 X 25.4 mm... -
Page 27: Fenders & Lights
Frnt Fender & Frnt Number Plte 5001512 5000095 5002453B 5002453 5002392 5002390 5002212 5002391 5002393 5002213 5001013 5002292 5002087-01 5001013 5000192 5001514 5002525 5002259 5002093 5001184 5002092 ITEM DEALER PART REQD NUMBER FENDER NUT, M6 FLANGE-HEAD BOLT, M6X20 - NYLOK BULB, HEADLIGHT HEADLIGHT BULB, HEADLIGHT, 38 DEGREE BEAM... -
Page 28: Battery Plate
Battery Plate 5001374 6000314 5001013 5002362 6000504 5002603 5002148 5001962-02 5001184 5000434 5001512 5001514 5001241 5001584 5001561 5001562 5001944 5000192 5000095 5002268 5001240 472-5001951 5002280 5001794 5001435 5000887 5002255 5002217-01 5002267 5002190-02 ITEM DEALER PART X S E EA ER C REQD NUMBER SPACER, 16X8.4X3.2 mm... -
Page 29: Electrical
Electrical 5001946 5002309 5002455 5000434 5000011 5002218 5002049 5002216 5002602 ITEM DEALER PART X S E EA ER C REQD NUMBER FHB M6X30 mm, ZINC X LIGHTING CAP SEAL HARNESS CONNECTOR, LIGHTING NUT, HEX FLANGE, M6 STARTER MOTOR 12V 0.65KW STARTER MOTOR CABLE POSITIVE BATTERY CABLE NEGATIVE BATTERY CABLE... -
Page 30: Exhaust
Exhaust 5001605 5001345 5000612 5000095 5002265 5002209 5002082 5002242 5002083 ITEM DEALER PART X S E EA ER C REQD NUMBER NUT, HEX FLANGE, M6-12PT EXHAUST CRUSH WASHER FHB, M8X35 mm FHB, M6X20 mm GROMMET, EXHAUST SPRING, EXHAUST X X X EXHAUST, SILENCER EXHAUST, SILENCER EXHAUST, HEADER PIPE DESCRIPTION... -
Page 31: Radiator
5000484 5000093 5000793 5002145-03 5002044 5000543 5000719-03 5000192 5000323 5001184 5000350 5000178 5001511 5002147 5002146 5000542 5002079 5002611 401-5002080 401-5002347 ITEM DEALER PART X S E EA ER C REQD NUMBER O-RING, 2-013 FHB M6X25 mm HOSE CLAMP, 5.6MM - 16mm HOSE, COOLANT BLEED RADIATOR OVERFLOW TUBE HOSE CLAMP, 14-27mm... -
Page 32: Airbox
Airbox 5000793 5002331 5001922 5001595 5000962 5002529 5000487 5000403 5001149 5002293 5000178 5000350 5002152 5002150 5001238 5001239 5002138 603-5002149-03 ITEM DEALER PART X S E EA ER C REQD NUMBER HOSE CLAMP, 5.6mm - 16mm HOSE, BREATHER, FRAME TO ARIBOX VACUUM HOSE, 5/32"... -
Page 33: Fuel Tank
Fuel Tank 5000799 5000765 5000192 5000862 5000802 5000137 5002398 5000175 5000873 5000169-01 5001778 5002270 5002417 5002140-02 351-5002074 351-5002244 ITEM DEALER PART X S E EA ER C REQD NUMBER TOP-HAT WASHER, FUEL TANK TAB TOP-HAT WASHER FLAT WASHER, M6 FLNG HD BLT, M6X40 mm GROMMET, FUEL TANK FHCS, M6X16 ZINC SEAT CATCH... -
Page 34: Fuel System
Fuel System 5002410 5001137 5001544 5001578 5001579 5000395 5000836 5001607 5002205-05 5002204-05 5002203-05 5002202-05 5002201-02 5002141-02 5000544 5000793 5001789 5000434 5001184 5000093 5002327 5002328 5001549 5001502 5001641 5001642 5001501 5002604 5002124 5002075 5000168 ITEM DEALER PART X S E EA ER C REQD NUMBER INSULATING BOOT... -
Page 35: Decals
Decals 5002626-R 5002627 5002238 5002646 5002633 5002625 5002626 5002645 5002632 5002643 5002644 5002630 5002631 5002641 5002642 5002636 5002637 5002628 5002629 5002634 5002635 5002649 5002648 5002647 5002640 5002531 5002623 5002624 ITEM DEALER PART X S E EA ER C REQD NUMBER DCL, E440A GP, NMBR PLT, REVLOC DCL, E440A GP, NMBR PLT, BLK, R DCL, PREM FUEL... -
Page 36: Vehicle Warnings
Vehicle Warnings * - Any replacement warning label can be obtained by vehicle owner's free of charge by calling 1-800-MOTO-USA. 5001371-01 5000418 5001262-01 5000266-01 ITEM DEALER PART X S E EA ER C REQD NUMBER WRN, FRAME DECAL, USE DECAL, DISCLAIM WRN, MULTI DESCRIPTION MODEL...