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Trademarks Trademarks List of trademarks Océ, Océ VarioPrint® 6000 Ultra Line are registered trademarks of Océ-Technologies B.V. Products in this publication are referred to by their general trade names. In most, if not all cases, these designations are claimed as trademarks or registered trademarks of their respective companies.
Contents Contents Chapter 1 Introduction......................5 Notes for the reader...................6 Available documentation................8 Introduction to the maintenance tasks.............9 Determine the required maintenance.............12 Chapter 2 Maintenance tasks - Level 1................13 Replace the cleaners................14 Lock the clean unit (left)................28 Lock the clean unit (right)................30 Chapter 3 Maintenance tasks - Level 2................33...
Notes for the reader Notes for the reader Introduction This manual helps you to use the Océ VarioPrint® 6000 Ultra Line. The manual contains a description of the product and guidelines to use and operate the Océ VarioPrint® 6000 Ultra Line. Definition Attention-Getters Parts of this manual require your special attention.
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Before using this Océ product, make sure that you read and understand the safety infor- mation which is part of the user documentation. You can download the safety information via http://global.oce.com/support/ or, if applicable, find it on the user documentation CD/DVD that is delivered together with the machine or obtain the safety information from your local Océ...
Integrated Online Helps in the printer driver, the Settings Editor and other proprietary applications. Note: Please check www.oce.com for the latest version of the documentation. Main Content of the User Manuals The following table provides an overview of the main content of the user manuals.
Introduction to the maintenance tasks Introduction to the maintenance tasks Introduction This manual is intended for trained and certified operators who received the special maintenance training for the printer. Therefore, this manual is only intended as a reference guide for the described maintenance procedures. On the operator panel, you must always press 'Next' to continue with the next step, or 'Finish' to complete a maintenance task.
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Introduction to the maintenance tasks Overview of the maintenance tasks Maintenance level Maintenance task Where to find more informa- tion Replace the cleaners ‘Replace the cleaners’ on page 14 Lock the clean units ‘Lock the clean unit (left)’ on page 28 ‘Lock the clean unit (right)’...
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Introduction to the maintenance tasks When you press the 'Start maintenance' button, the actual maintenance screen appears. The maintenance screen After you press the 'Start maintenance' button in the 'System' view, the maintenance screen appears. The maintenance screen shows the required and suggested maintenance tasks.
Determine the required maintenance Determine the required maintenance Introduction The operator panel indicates that maintenance is required, and when maintenance is re- quired. The operator panel also leads you through all the steps of each maintenance task. This section describes how the operator panel indicates that the machine requires main- tenance.
Replace the cleaners Replace the cleaners Introduction This procedure describes how to replace the charge unit. When to do If the maintenance icon in the dashboard indicates that maintenance is required soon or immediately. Before you begin Make sure that you have 2 new spiral cleaners and 2 new sheet cleaners at hand. Required tool D-wrench (supplied with the machine) Socket wrench 10 (supplied with the machine)
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Replace the cleaners Open the front doors (2). [14] Open the front doors Lift the right-hand top cover to the upper position (1). Lift the left-hand top cover to the upper position (2). [15] Lift the top covers Caution: Hot area. Use heat-resistant gloves. Caution: Make sure that the left-hand inner cover is locked in the upper position.
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Replace the cleaners Unlock and lower the right-hand top cover (2). [16] Lift the left-hand inner cover Caution: Make sure that the right-hand inner cover is locked in the upper position. Lift the right-hand inner cover to the upper position. [17] Lift the right-hand inner cover Unlock the clean units Caution:...
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Replace the cleaners Use the D-wrench to turn M1 counter-clockwise. [18] Unlock the clean units Lift the clean units Caution: Hot area. Use heat-resistant gloves. Caution: Make sure that both clean units are locked in the upper position. Use the red handle to lift the right-hand clean unit to the upper position (1). Use the red handle to lift the left-hand clean unit to the upper position (2).
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Replace the cleaners Remove the sheet cleaners Caution: Hot area. Use heat-resistant gloves. Attention: Do not remove a layer of the sheet cleaner when the cleaner is inside the machine. Press both red leaf springs at the end of the right-hand sheet cleaner outwards. [20] Press the red leaf springs outwards Chapter 2 - Maintenance tasks - Level 1...
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Replace the cleaners Remove the sheet cleaner. [21] Remove the sheet cleaners Repeat the steps 1 and 2 for the left-hand sheet cleaner. Remove the spiral cleaners Caution: Hot area. Use heat-resistant gloves. Chapter 2 - Maintenance tasks - Level 1...
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Replace the cleaners Press both red leaf springs at the end of the right-hand spiral cleaner outwards. [22] Press the red leaf springs outwards Chapter 2 - Maintenance tasks - Level 1...
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Replace the cleaners Remove the spiral cleaner. [23] Remove the spiral cleaners Repeat the steps 1 and 2 for the left-hand spiral cleaner. Recondition the sheet cleaners Remove 1 layer and an extra 2-3 cm (about 1 inch) of both sheet cleaners, including the old adhesive strip (1).
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Replace the cleaners Use heat-resistant adhesive tape at 3 places to stick the end of the layer to the sheet cleaner (2). [24] Recondition the sheet cleaners Note: Only use a new sheet cleaner if the cylinder does not contain enough clean-sheet paper. Chapter 2 - Maintenance tasks - Level 1...
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Replace the cleaners Install the spiral cleaners Lock the right-hand spiral cleaner between the red leaf springs. [25] Install the spiral cleaners Repeat step 1 for the left-hand spiral cleaner. Note: The spiral cleaners only fit in one way. Chapter 2 - Maintenance tasks - Level 1...
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Replace the cleaners Install the sheet cleaners Lock the right-hand sheet cleaner between the red leaf springs. [26] Install the sheet cleaners Repeat step 1 for the left-hand sheet cleaner. Note: The sheet cleaners only fit in one way. Lower the clean units Attention: Make sure that the clean units are in the lowest position.
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Replace the cleaners Lift the left-hand clean unit and push the red handle to unlock the locking mechanism (3). Lower the left-hand clean unit into the locked position (4). [27] Lower the clean units Lock the clean units Use the D-wrench to turn N1 clockwise. Use the D-wrench to turn M1 clockwise.
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Replace the cleaners Close the covers Unlock and lower the right-hand inner cover. [29] Close the right-hand inner cover Lift the right-hand top cover to the upper position (1). Unlock and lower the left-hand inner cover (2). [30] Close the left-hand inner cover Close the left-hand top cover (1).
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Replace the cleaners Close the right-hand top cover (2). [31] Close the top covers Finish the maintenance task Close the front doors. Use socket wrench 10 to tighten the bolt of the front doors. [32] Close the front doors On the operator panel, confirm that you successfully replaced the cleaners. Chapter 2 - Maintenance tasks - Level 1...
Lock the clean unit (left) Lock the clean unit (left) Introduction This procedure describes how to replace the charge unit. When to do After you replaced the cleaners ‘Replace the cleaners’ on page 14, you must restart the machine. If you accidentally forgot to lock a clean unit after you replaced the cleaners, the machine will detect this during the initialization.
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Lock the clean unit (left) Use the D-wrench to turn N1 clockwise. [34] Lock the clean unit Close the front doors. Use socket wrench 10 to tighten the bolt of the front doors. [35] Close the front doors On the operator panel, confirm that you successfully locked the clean unit. Chapter 2 - Maintenance tasks - Level 1...
Lock the clean unit (right) Lock the clean unit (right) Introduction This procedure describes how to replace the charge unit. When to do After you replaced the cleaners ‘Replace the cleaners’ on page 14, you must restart the machine. If you accidentally forgot to lock a clean unit after you replaced the cleaners, the machine will detect this during the initialization.
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Lock the clean unit (right) Use the D-wrench to turn M1 clockwise. [37] Lock the clean unit Close the front doors. Use socket wrench 10 to tighten the bolt of the front doors. [38] Close the front doors On the operator panel, confirm that you successfully locked the clean unit. Chapter 2 - Maintenance tasks - Level 1...
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Lock the clean unit (right) Chapter 2 - Maintenance tasks - Level 1...
Remove sheets from the process modules Remove sheets from the process modules Introduction During the printing process, sheets can get stuck in one or more process modules. Sometimes, you can only remove these sheets when the machine is off, for example when a sheet is stuck in the preheat unit.
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Remove sheets from the process modules Note: After you checked the interface module for sheets, you must press 'Next' on the operator panel to continue. Open the doors Use socket wrench 10 to loosen the bolt of the front doors (1). Open the front doors (2).
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Remove sheets from the process modules Remove sheets at the inner covers Caution: Hot area. Use heat-resistant gloves. Caution: Make sure that the left-hand inner cover is locked in the upper position. Remove the sheets at the inner covers. Unlock the left-hand inner cover and lift the left-hand inner cover to the upper position (2).
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Remove sheets from the process modules Lift the right-hand inner cover to the upper position. [43] Open the inner covers (2 of 2) Remove the sheets from the receiving unit. Note: Always pull out the sheet straight and in horizontal direction. [44] Remove the sheets from the receiving unit Chapter 3 - Maintenance tasks - Level 2...
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Remove sheets from the process modules Use the D-wrench to turn the axle of the transfuse pinch clockwise. The transfuse pinch gets unlocked. [45] Unlock the transfuse pinch Remove the sheets from the transfuse pinch. [46] Remove the sheets from the transfuse pinch Remove sheets from the registration unit Turn handle C1 clockwise (1).
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Remove sheets from the process modules Note: Opening the drawer can be difficult due to jammed media. [47] Open the registration unit Remove the sheets at C2, C3 and C4. [48] Remove the sheets from the registration unit Caution: Hot area. Chapter 3 - Maintenance tasks - Level 2...
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Remove sheets from the process modules Remove the sheets below the preheat unit. [49] Remove the sheets below the preheat unit Close drawer C1. Note: Do not turn handle C1. [50] Close drawer C1 Remove the preheat unit Caution: Hot area. Use heat-resistant gloves. Chapter 3 - Maintenance tasks - Level 2...
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Remove sheets from the process modules Loosen the bolts of the preheat unit to unlock the preheat unit. [51] Unlock the preheat unit Pull out the unit as far as possible. [52] Pull the unit out Lift the red handle and pull the unit further outwards. [53] Pull the unit out further Lower the front of the unit and remove the unit.
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Remove sheets from the process modules Disassemble and assemble the preheat unit Caution: Hot area. Use heat-resistant gloves. Press both red leaf springs at the preheat unit plate outwards and pull out the plate. [54] Disassemble the preheat unit Turn both belts to remove the sheets inside the preheat unit. [55] Turn the belts Chapter 3 - Maintenance tasks - Level 2...
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Remove sheets from the process modules Put the preheat unit plate back. [56] Assemble the preheat unit Remove the sheets below the transfer unit. [57] Remove the sheets below the transfer unit Install the preheat unit Caution: Hot area. Use heat-resistant gloves. Chapter 3 - Maintenance tasks - Level 2...
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Remove sheets from the process modules Put the slider wheels of the preheat unit behind the slider wheels of the machine. [58] Install the preheat unit Put the preheat unit in horizontal position and push the unit into the machine. [59] Push the preheat unit into the machine Chapter 3 - Maintenance tasks - Level 2...
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Remove sheets from the process modules Tighten the bolts of the preheat unit. [60] Tighten the bolts Turn handle C1 anticlockwise to lock the registration unit. [61] Lock the registration unit Unlock the clean units Caution: Hot area. Use heat-resistant gloves. Use the D-wrench to turn N1 counter-clockwise.
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Remove sheets from the process modules Use the D-wrench to turn M1 counter-clockwise. [62] Unlock the clean units Lift the clean units Caution: Hot area. Use heat-resistant gloves. Caution: Make sure that both clean units are locked in the upper position. Use the red handle to lift the right-hand clean unit to the upper position (1).
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Remove sheets from the process modules Attention: A sheet on one of the spiral cleaners or on both spiral cleaners will seriously damage the machine. Check whether there is a sheet on one of the spiral cleaners. If not, go to step 4. If there is, go to step 5. Press 'No' if the spiral cleaners do not have sheets on them.
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Remove sheets from the process modules Use the D-wrench to turn M1 clockwise. [65] Lock the clean units Close the covers Unlock and lower the right-hand inner cover. [66] Close the right-hand inner cover Lift the right-hand top cover to the upper position (1). Chapter 3 - Maintenance tasks - Level 2...
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Remove sheets from the process modules Unlock and lower the left-hand inner cover (2). [67] Close the left-hand inner cover Close the left-hand top cover (1). Close the right-hand top cover (2). [68] Close the top covers Finish the maintenance task Close the front doors.
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Remove sheets from the process modules Use socket wrench 10 to tighten the bolt of the front doors. [69] Close the front doors On the operator panel, confirm that you successfully removed the sheets. Chapter 3 - Maintenance tasks - Level 2...
Clean the OPC belt (left) Clean the OPC belt (left) Introduction This procedure describes how to replace the charge unit. When to do When each 7th print contains a pollution at exact the same location. Before you begin Make sure that you have the Cleaner P and the offset pads at hand. Required tool D-wrench (supplied with the machine) Socket wrench 10 (supplied with the machine)
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Clean the OPC belt (left) Use the D-wrench to push and turn L2 counter-clockwise. Use the D-wrench to push and turn L3 counter-clockwise. Use the D-wrench to push and turn L4 counter-clockwise. Use the D-wrench to turn L5 clockwise. [71] Unlock the OPC unit Use the red handle to move the OPC unit as far outward as possible.
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Clean the OPC belt (left) Rotate the metal OPC pulley until the spots are visible. [73] Rotate the OPC pulley Apply a small amount of Cleaner P on an offset pad. Clean the spot with this offset pad. Carefully remove all Cleaner P from the OPC belt. Use new offset pads for this. Lock the OPC unit Rotate the metal OPC pulley until the end of the back side of the OPC belt runs near (+/- 0.1 inch) the arrows of the yellow registration board.
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Clean the OPC belt (left) Use the red handle to push the OPC unit inwards as far as possible. [75] Move the OPC unit in Use the D-wrench to turn L5 counter-clockwise into the locked position. Use the D-wrench to turn L4 clockwise into the locked position. Use the D-wrench to turn L3 clockwise into the locked position.
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Clean the OPC belt (left) Use socket wrench 10 to tighten the bolt of the front doors. [77] Close the front doors On the operator panel, confirm that you successfully cleaned the OPC belt. Chapter 3 - Maintenance tasks - Level 2...
Clean the OPC belt (right) Clean the OPC belt (right) Introduction This procedure describes how to replace the charge unit. When to do When each 7th print contains a pollution at exact the same location. Before you begin Make sure that you have the Cleaner P and the offset pads at hand. Required tool D-wrench (supplied with the machine) Socket wrench 10 (supplied with the machine)
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Clean the OPC belt (right) Use the D-wrench to turn K2 clockwise. Use the D-wrench to push and turn K3 clockwise. Use the D-wrench to push and turn K4 clockwise. Use the D-wrench to turn K5 counter-clockwise. [79] Unlock the OPC unit Use the red handle to move the OPC unit as far outward as possible.
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Clean the OPC belt (right) Rotate the metal OPC pulley until the spots are visible. [81] Rotate the OPC pulley Apply a small amount of Cleaner P on an offset pad. Clean the spot with this offset pad. Carefully remove all Cleaner P from the OPC belt. Use new offset pads for this. Lock the OPC unit Rotate the metal OPC pulley until the end of the back side of the OPC belt runs near (+/- 0.1 inch) the arrows of the yellow registration board.
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Clean the OPC belt (right) Use the red handle to push the OPC unit inwards as far as possible. [83] Move the OPC unit in Use the D-wrench to turn K5 clockwise into the locked position. Use the D-wrench to turn K4 counter-clockwise into the locked position. Use the D-wrench to turn K3 counter-clockwise into the locked position.
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Clean the OPC belt (right) Use socket wrench 10 to tighten the bolt of the front doors. [85] Close the front doors On the operator panel, confirm that you successfully cleaned the OPC belt. Chapter 3 - Maintenance tasks - Level 2...
Clean the glue cleaning rollers Clean the glue cleaning rollers Introduction This procedure describes how to replace the charge unit. When to do Certain media may contain substances (for example ink or wax) that pollute the machine. This pollution can lead to decreased image quality and/or machine damage. Depending on the amount of substances, you must clean the glue cleaning rollers at a certain interval.
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Clean the glue cleaning rollers Open the front doors (2). [86] Open the front doors Lift the right-hand top cover to the upper position (1). Lift the left-hand top cover to the upper position (2). [87] Lift the top covers Caution: Hot area.
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Clean the glue cleaning rollers Unlock and lower the right-hand top cover (2). [88] Lift the left-hand inner cover Caution: Make sure that the right-hand inner cover is locked in the upper position. Lift the right-hand inner cover to the upper position. [89] Lift the right-hand inner cover Unlock the clean units Caution:...
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Clean the glue cleaning rollers Use the D-wrench to turn M1 counter-clockwise. [90] Unlock the clean units Lift the clean units Caution: Hot area. Use heat-resistant gloves. Caution: Make sure that both clean units are locked in the upper position. Use the red handle to lift the right-hand clean unit to the upper position (1).
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Clean the glue cleaning rollers Lift the TTF units Caution: Hot area. Use heat-resistant gloves. Use socket wrench 10 to loosen the two bolts of the right-hand TTF Unit. Lift the right-hand TTF unit, using the metal bar at the front side. Chapter 3 - Maintenance tasks - Level 2...
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Clean the glue cleaning rollers Push the D-wrench at the indicated location inside and turn it counter-clockwise. Use socket wrench 10 to loosen the two bolts of the left-hand TTF Unit. Chapter 3 - Maintenance tasks - Level 2...
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Clean the glue cleaning rollers Lift the left-hand TTF unit, using the metal bar at the front side. Prepare for cleaning Caution: Hot area. Use heat-resistant gloves. Put a minimum of 4 layers of paper under the left-hand and the right-hand glue cleaning roller to protect the OPC.
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Clean the glue cleaning rollers Clean the glue cleaning rollers Caution: Cleaner fluids can cause irritation. Read the Material Safety Data Sheets of the cleaner fluids before use. Caution: Hot area. Use heat-resistant gloves. Attention: Always clean both glue cleaning rollers. Attention: For all cleaning actions, apply a small amount of cleaner fluid on an offset pad.
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Clean the glue cleaning rollers Close the TTF units Caution: Hot area. Use heat-resistant gloves. Carefully push the left-hand TTF unit down, using the metal bar at the front side. Use socket wrench 10 to tighten the two bolts of the left-hand TTF Unit. Chapter 3 - Maintenance tasks - Level 2...
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Clean the glue cleaning rollers Push the D-wrench at the indicated location inside and turn it clockwise. Carefully push the right-hand TTF unit down, using the metal bar at the front side. Chapter 3 - Maintenance tasks - Level 2...
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Clean the glue cleaning rollers Use socket wrench 10 to tighten the two bolts of the left-hand TTF Unit. Lower the clean units Attention: Make sure that the clean units are in the lowest position. Lift the right-hand clean unit and push the red handle to unlock the locking mechanism (1).
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Clean the glue cleaning rollers Lock the clean units Use the D-wrench to turn N1 clockwise. Use the D-wrench to turn M1 clockwise. [105] Lock the clean units Close the covers Unlock and lower the right-hand inner cover. [106] Close the right-hand inner cover Lift the right-hand top cover to the upper position (1).
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Clean the glue cleaning rollers Unlock and lower the left-hand inner cover (2). [107] Close the left-hand inner cover Close the left-hand top cover (1). Close the right-hand top cover (2). [108] Close the top covers Finish the maintenance task Close the front doors.
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Clean the glue cleaning rollers Use socket wrench 10 to tighten the bolt of the front doors. [109] Close the front doors Chapter 3 - Maintenance tasks - Level 2...
Reader's comment sheet Reader's comment sheet Questions Have you found this manual to be accurate? O Yes O No Were you able to operate the product, after reading this manual? O Yes O No Does this manual provide sufficient background information? O Yes O No Is the format of this manual convenient in size, readability and arrangement (page layout,...
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Please return this sheet to: Océ-Technologies B.V. For the attention of ITC User Documentation. P.O. Box 101, 5900 MA Venlo The Netherlands Send your comments by E-mail to: itc-userdoc@oce.com For the addresses of local Océ organisations see: http://www.oce.com Appendix A - Miscellaneous...
P.O. Box 363 Postfach 95 Ferntree Gully MDC 1233 Vienna Vic 3165 Wienerbergstrasse 11 Australia Vienna Twin Tower http://www.oce.com.au/ 1100 Vienna Austria http://www.oce.at/ Océ-Belgium N.V./S.A. Océ-Brasil Comércio e Indústria Ltda. J. Bordetlaan 32 Av. das Nações Unidas, 11.857 1140 Brussel...
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Océ-Deutschland GmbH Océ-Hong Kong and China head office Solinger Straße 5-7 Room 3711-18 Tower 1 45481 Mülheim/Ruhr Millennium City 1 Germany 388 Kwun Tong Road http://www.oce.de/ Kwun Tong Kowloon Hong Kong http://www.oce.com.hk/ Océ-Hungaria Kft. Océ-Ireland Ltd. H-1241 Budapest 3006 Lake Drive Pf.: 237...
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Brentwood, Essex CM14 4DZ http://www.oce.nl/ United Kingdom http://www.oce.co.uk/ Océ North America Inc. 100 Oakview Drive Trumbull, CT 06611 http://www.oceusa.com/ Note: The web site http://www.oce.com gives the current addresses of the local Océ organiza- tions and distributors. Appendix A - Miscellaneous...
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The addresses of local Océ organizations for information about the Wide Format Printing Systems and the Production Printing Systems can be different from the addresses above. Refer to the web site http://www.oce.com for the addresses you need. Appendix A - Miscellaneous...
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Index Left ..............51 Index Right ..............56 Replace Available documentation Sheet cleaners ..........14 Available documentation ........8 Spiral cleaners ..........14 Clean Sheet cleaners Glue cleaning rollers ........61 Sheet cleaners ..........14 OPC belt (left) ..........51 Solve paper jam in hot areas OPC belt (right) ..........56 Solve paper jam in hot areas ......12...
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2009 Océ. Illustrations and specifications do not necessarily apply to products and services offered in each local market. Technical For more information visit us at: specifications are subject to change without prior notice. All other trademarks are the property of their respective owners. www.oce.com 2009-8...
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