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Yamaha RX10GTL Owner's Manual

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SNOWMOBILE
OWNER'S MANUAL
RX10GTL
RX10ML
LIT-12628-02-44
8GD-28199-10

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Summary of Contents for Yamaha RX10GTL

  • Page 1 SNOWMOBILE OWNER’S MANUAL RX10GTL RX10ML LIT-12628-02-44 8GD-28199-10...
  • Page 3 Record the frame number, engine number (Primary ID), and key number in the spaces provided for assistance when ordering spare parts from a Yamaha dealer. 1 The frame number is the seventeen-digit number stamped on the frame of the snowmobile. (See fig.
  • Page 4 ESU00011 I NTRODUCTION Congratulations on your purchase of a Yamaha snowmo- bile. This model is the result of Yamaha’s vast experience in the production of fine sporting and touring snowmo- biles. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
  • Page 5 PLEASE READ AND UNDERSTAND THIS MANUAL COMPLETELY BEFORE OPERATING THE SNOWMO- BILE. NOTE: Yamaha continually seeks advancements in product design and quality. Therefore, while this manual con- tains the most current product information available at the time of printing, there may be minor discrepan- cies between your snowmobile and this manual.

  • Page 6: Table Of Contents

    Auxiliary DC jack ......5-14 SNOWMOBILE LIMITED Shroud and covers ......5-15 WARRANTY ........1-1 Drive guard ........5-15 V-belt holders ........5-16 Storage compartment ....5-16 YAMAHA EXTENDED SERVICE Rear carrier ........5-16 (Y.E.S.) ..........1-4 PRE-OPERATION CHECKS....6-1 LOCATION OF THE Fuel ..........6-1 IMPORTANT LABELS .......2-1 Engine oil.........6-2 Engine oil level ........6-3...
  • Page 7 Riding downhill ........7-5 TROUBLESHOOTING .......9-1 Traversing a slope ......7-5 Ice or icy surface ......7-5 STORAGE ........10-1 Hard-packed snow......7-6 Operation on surfaces other than SPECIFICATIONS......11-1 snow or ice ........7-6 Dimensions........11-1 Maximizing drive track life ....7-7 Engine ...........11-1 Strap ..........7-8 Chassis..........11-2 Driving ..........7-9 Electric...........11-3 Stopping the engine.......7-10 Transporting ........7-11...

  • Page 8: Yamaha Motor Corporation, U.s.a. Snowmobile Limited Warranty

    WARRANTY PERIOD: WARRANTY TRANSFER: To transfer any remain- 1. All Yamaha snowmobiles shall be warranted for a ing warranty from the original purchaser to any subse- term of one (1) year from the date of purchase, plus quent purchaser, it is imperative that the machine be a special early-season extension (if applicable).
  • Page 9 Post Office Box 6555 specified in the Owner’s Manual? Cypress, California 90630 A. No. The warranty on a new Yamaha cannot be “voided” or “canceled.” However, if a particular failure is caused by operation or maintenance other than as shown in the Owner’s Manual, that failure may not be...

  • Page 10: Change Of Address

    If the dealer is not able to do so, he is expected to contact Yamaha Motor If you should move after you have purchased your new Corporation, U.S.A., for clarification or assistance.

  • Page 11: Yamaha Extended Service (Y.e.s.)

    ESU04280 YAMAHA EXTENDED SERVICE (Y.E.S.) CW-06E...

  • Page 12: Location Of The Important Labels

    ESU04050 L OCATION OF THE IMPORTANT LABELS Please read the following labels carefully before operat- ing this snowmobile. NOTE: Maintain or replace safety and instruction labels, as nec- essary. 1 RX10GT 8FB-77761-E0 1 RX10M 8EK-77761-E0...
  • Page 13 4RX10GT 4AA-22259-70 4AA-22259-60 5 RX10M 8FN-77761-E0 6 RX10M 8ED-2191H-E0 7 RX10M Do not use the carrier Ne pas soulever la motoneige to lift the snowmobile. en tirant sur le porte-bagages. 8FS-24875-E0...
  • Page 14 NOTE: The following suspension adjustment charts are included with the Owner’s Manual. RX10GT RX10M...

  • Page 15: Safety Information

    1. Read the Owner’s Manual and all labels before oper- ating this snowmobile. Become familiar with all of the operating controls and their function. Consult a Yamaha dealer about any control or function you do not understand. 2. This snowmobile was not manufactured for use on public streets, roads, or highways.
  • Page 16 7. Do not allow anyone to stand behind the snowmobile when starting, inspecting, or adjusting the snowmo- bile. A broken track, track fittings, or debris thrown by the track could be dangerous to the operator or bystanders. 8. Handle fuel with care; it is HIGHLY FLAMMABLE. Never add fuel when the engine is running or hot.
  • Page 17 Fuel may leak out from the fuel breather hose. 2. Modifications made to the snowmobile not approved by Yamaha, or the removal of original equipment may render your snowmobile unsafe for use that may cause severe personal injury. Modifications may also make the snowmobile illegal to use.

  • Page 18: Description

    ESU00012 D ESCRIPTION RX10GT RX10M...
  • Page 19 1 Windshield M Main switch 2 Steering handlebar N Auxiliary DC jack 3 Seat O Tachometer 4 Frame P Mode button (RX10GT) 5 Storage compartment Q Reset button R Select button 6 Rear carrier (RX10M) 7 Slide rail suspension S Fuel meter and grip/thumb warmer 8 Drive track level indicator 9 Skis...

  • Page 20: Control Functions

    ESU00013 C ONTROL FUNCTIONS ESU00362 Main switch The main switch controls the following items. 1 “OFF” The ignition circuit is switched off. The key can be removed only in this position. 2 “ON” The ignition circuit is switched on. 3 “START” The starting circuit is switched on.

  • Page 21: Engine Overheating Prevention System

    ESU00361 Engine overheating prevention system This model is equipped with an engine overheating pre- vention system to prevent overheating when the engine is idling. When the engine has been idling for at least 3 minutes and the coolant temperature has risen above 100 °C (212 °F), the engine automatically shuts off to prevent overheating.
  • Page 22 CA-19E Mode Idling/ Running Trouble starting Item Throttle switch Throttle position Closed Open Open sensor T.O.R.S. Engine will operate È Idling/starting É Running Ê Trouble 1 Throttle position sensor (throttle valve position) 2 Throttle switch 3 Throttle cable a On b Off c Open d Closed...

  • Page 23: Speedometer Unit

    ESU05001 Speedometer unit The speedometer unit is equipped with the following: a digital speedometer (which shows the riding speed) an odometer (which shows the total distance trav- eled) two tripmeters (which show the distance traveled since they were last set to zero) a barometer (which shows the ambient barometric pressure) a clock...
  • Page 24 Odometer, tripmeter, and barometer modes Pushing the “SELECT” button 1 switches the display between the odometer mode “ODO”, tripmeter modes “TRIP A” and “TRIP B”, and barometer mode “BARO”. To reset a tripmeter, push the “RESET” button for at least 1 second while the tripmeter is displayed.

  • Page 25: High Beam Indicator Light

    To adjust the display brightness 1. Turn the main switch to “OFF”. 2. Push and hold down the “SELECT” button 1. 3. Turn the main switch to “ON”, and then, after 5 sec- onds, release the “SELECT” button. 4. Push the “RESET” button 2 to select the desired dis- play brightness level 3, and then push the “SELECT”...
  • Page 26 Fuel meter As the fuel level decreases in the fuel tank, the segments disappear until the level goes down to the last segment “E” (Empty). When this occurs, the fuel level warning indicator 2 and the warning light 3 come on. If the fuel level warning indicator and the warning light come on, fill the fuel tank at the first opportunity.
  • Page 27 To adjust the thumb warmer temperature To raise the temperature, press the right adjustment switch to “HI”, and to lower it, press the switch to “LO”. To adjust the rear suspension compression damping level 1. Push the “MODE” button and make sure that the rear suspension indicator 6 is displayed.

  • Page 28: Fuel Meter And Grip/Thumb Warmer Level Indicator

    ESU03824 Fuel meter and grip/thumb warmer level indicator For RX10M The fuel meter and grip/thumb warmer level indicator have eight segments 1 which show the amount of fuel remaining in the fuel tank, the grip warmer level, or the thumb warmer level. Fuel meter As the fuel level decreases in the fuel tank, the segments disappear until the level goes down to the last segment...

  • Page 29: Fuel Level Warning Indicator

    The fuel level warning indicator 1, warning light 2, and all segments of the fuel meter 3 warn the rider of the above problems by flashing continuously. When this occurs, have a Yamaha dealer inspect the snowmobile as soon as possible. ESU03770...

  • Page 30: Coolant Temperature Warning Indicator

    If the self-diagnosis warning indicator, warning light, and an error code flash after the engine has been restarted, note the error code, and then have a Yamaha dealer inspect the snowmobile as soon as possible. 5-11...

  • Page 31: Engine Stop Switch

    ESU00031 Engine stop switch The engine stop switch 1 is used to stop the engine in an emergency. Simply push 2 the stop switch to stop the engine. To start the engine, pull 3 the stop switch and proceed with starting the engine. (See page 7-1 for more details.) During the first few rides, practice using the stop switch so that you can react quickly in an emergency.

  • Page 32: Parking Brake Lever

    ESU00035 Parking brake lever When parking the snowmobile or starting the engine, apply the parking brake by moving the brake lever 1 to the left. To release the parking brake, move the parking brake lever 1 to the right. È To apply the parking brake É...

  • Page 33: Headlight Beam Switch

    ESU00039 Headlight beam switch Push the headlight beam switch to change the headlight beam to high or low. 1 Headlight beam switch 2 Push 3 High beam 4 Low beam ESU04301 Auxiliary DC jack The auxiliary DC jack is located in the front panel and can be used for accessories.

  • Page 34: Shroud And Covers

    ESU04730 Shroud and covers Securely fasten the shroud and covers before operating the snowmobile. (See pages 8-5–8-7 for removal and installation procedures.) 1 Shroud 2 Right side cover 3 Left side cover 4 Top cover WARNING Do not drive the snowmobile with the shroud or covers unfastened or removed.

  • Page 35: V-Belt Holders

    ESU00053 V-belt holders Keep a spare V-belt for emergency use by placing it into the V-belt holders provided. CAUTION : Make sure that the V-belt is installed securely in the holders. ESU00680 Storage compartment Open the storage compartment to store the service tools, spare parts, or other small items.

  • Page 36: Pre-Operation Checks

    ESU00072 P RE-OPERATION CHECKS NOTE: Pre-operation checks should be made each time the snowmobile is used. WARNING The engine and muffler will be very hot after the engine has been run. Avoid touching the engine and muffler while they are still hot with any part of your body or clothing during inspection or repair.

  • Page 37: Engine Oil

    5% of ethanol can be used, although richer jetting may be required to prevent engine dam- age. Consult a Yamaha dealer. Gasohol contain- ing methanol is not recommended. Make sure that snow or ice does not enter the fuel tank when refueling.

  • Page 38: Engine Oil Level

    ESU04580 Engine oil level The engine oil level should be checked before each use. CAUTION : Do not run the engine with too much or not enough oil in the oil tank. Oil could flow into the air filter case and the engine could be damaged.

  • Page 39: Coolant

    CAUTION : When adding the engine oil, be careful not to fill above the “F” level mark on the oil level gauge/dipstick. Make sure that no foreign material enters the engine oil tank. 7. Insert the oil level gauge/dipstick into the oil filler hole, and then tighten it securely.

  • Page 40: Throttle Lever

    The T.O.R.S. will operate and the engine should run between 2,800 and 3,000 r/min. WARNING If the engine does not run between 2,800 and 3,000 r/min, stop the engine by turning the main switch to the “OFF” position and consult a Yamaha dealer.

  • Page 41: Brake

    Do not operate the snowmobile if you find any problems in the brake system. You could lose braking ability, which could lead to an accident. Ask a Yamaha dealer to inspect and repair the brake system. CAUTION : Make sure that the brake lever end does not project out over the handlebar end.

  • Page 42: Brake Fluid Leakage

    Apply the brake for a few minutes. Check to see if any brake fluid leaks out from the brake hose joints or the master cylinder. WARNING If brake fluid leakage is found, ask a Yamaha dealer for immediate repairs. CAUTION : Brake fluid may deteriorate painted surfaces or plas- tic parts.

  • Page 43: Drive Track

    ESU00097 Drive track Check the drive track for deflection, wear, or damage. Adjust or replace if necessary. (See pages 8-29–8-31 for more details.) WARNING Do not operate the snowmobile if you find damage to the drive track, or if it has been maladjusted. Drive track damage or failure could result in loss of brak- ing ability and snowmobile control, which could cause an accident.

  • Page 44: Slide Runners

    ESU00982 Slide runners Check the slide runners for wear and damage. If the slide runners reach the wear limit, they should be replaced. 1 Slide runners a Wear limit Wear limit height: 10.5 mm (0.41 in) CAUTION : Ride on fresh snow frequently. Operating on ice or hard packed snow will rapidly wear the slide runners.

  • Page 45: Steering System

    Check the handlebar for excessive free play: 1. Push the handlebar up and down and back and forth. 2. Turn the handlebar slightly to the right and left. If excessive free play is noticed, consult a Yamaha dealer. ESU00378 Lights Check the lights.

  • Page 46: Air Filter

    ESU04601 Air filter Always check that there is no snow under the air filter element frame. 1. Remove the shroud. (See pages 8-5–8-7 for removal procedures.) 2. Unhook the air filter case cover fasteners. 3. Remove the headlight unit bolts and the two top cover bolts near the headlight unit.

  • Page 47: Fittings And Fasteners

    ESU00110 Fittings and fasteners Check the tightness of the fittings and fasteners. Tighten in proper sequence and torque if necessary. ESU00345 Tool kit and recommended equipment It is good practice to carry the tool kit, spare parts, and other necessary equipment with you while riding the snowmobile so that minor repairs can be done if neces- sary.

  • Page 48: Operation

    ESU00112 O PERATION ESU04640 Starting the engine WARNING Be sure to check the “SAFETY INFORMATION” section carefully before starting the engine. Make sure that the parking brake is applied. NOTE: Make sure that the engine stop switch is in the on posi- tion.

  • Page 49: Break-In

    CAUTION : After 800 km (500 mi) of operation, the engine oil must be changed and the oil filter cartridge replaced. If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the snowmobile.

  • Page 50: Riding Your Snowmobile

    totally familiar with the snowmobile’s han- ESU01272 Riding your snowmobile dling and performance characteristics. Getting to know your snowmobile Set the parking brake and follow the A snowmobile is a rider active vehicle, and instructions on pages 7-1–7-2 to start the your riding position and your balance are engine.

  • Page 51: Turning

    Turning Riding uphill For most snow surfaces, “body English” is You should practice first on gentle slopes. the key to turning. Try more difficult climbs only after you have As you approach a curve, slow down and developed your skill. As you approach a begin to turn the handlebar in the desired hill, accelerate before you start the climb, direction.

  • Page 52: Riding Downhill

    Riding downhill downhill leg on the seat and the foot of your uphill leg on the running board. This position will make it easier for you to shift your body weight as needed. Snow and ice are slippery, so be prepared for the possibility that your snowmobile could begin to slip sideways on the slope.

  • Page 53: Hard-Packed Snow

    Hard-packed snow WARNING It can be more difficult to negotiate on Drive track damage or failure could hard-packed snow as both the skis and result in loss of braking ability and drive track do not have as much traction as snowmobile control, which could cause when the snowmobile is operated on fresh an accident.

  • Page 54: Maximizing Drive Track Life

    Studs may catch on an object and pull out of the track, leaving tears and damage around the already weakened area. To minimize possible dam- age, consult your stud manufacturer for installation and stud pattern recommendations. Yamaha does not recommend track studding.

  • Page 55: Strap

    ESU02450 Strap For RX10M The strap 1 should be used only by experienced opera- tors to assist them when traverse (side-hill) riding. WARNING Improper use of the strap on the handlebar can result in severe injury or death. Use the strap only as an operator grip point when needed to shift weight uphill to maintain balance during traverse (side-hill) riding.

  • Page 56: Driving

    ESU00347 Driving WARNING Be sure to read the “SAFETY INFORMATION” and “Riding your snowmobile” sections carefully before operating the snowmobile. NOTE: Make sure that the engine is warmed up enough before riding. For RX10M 1. Release the parking brake by moving the parking brake lever to the right.

  • Page 57: Stopping The Engine

    CAUTION : Do not shift from “FWD” to “REV” or from “REV” to “FWD” while the snowmobile is moving. Otherwise, the drive system could be damaged. NOTE: The reverse buzzer beeps while the shift lever is in reverse. 2. Release the parking brake by moving the parking brake lever to the right.

  • Page 58: Transporting

    ESU04650 Transporting When transporting your snowmobile on a trailer or in a truck, observe the following recommendations to help protect it from damage: If transporting the snowmobile in an open trailer or truck, put a tight fitting cover on the snowmobile. A cover specifically designed for your snowmobile is best.

  • Page 59: Periodic Maintenance

    (if applicable). WARNING If you are not familiar with maintenance work, have a Yamaha dealer do it for you. PROPER PERIODIC MAINTENANCE OF YOUR SNOWMOBILE IS IMPORTANT IN ORDER TO ENJOY LONG, PLEASURABLE SERVICE. ESPECIALLY IMPORTANT ARE THE MAINTENANCE SERVICES RELATED TO EMISSIONS CONTROL.

  • Page 60: General Maintenance And Lubrication Chart

    ∗ Fuel injection Adjust synchronization. Check for leakage. ∗ Exhaust system Tighten or replace gasket if necessary. ∗ It is recommended that these items be serviced by a Yamaha dealer. ESU04980 General maintenance and lubrication chart CD-32E Every Initial Pre-...
  • Page 61 ∗ Adjust toe-out if necessary. Check for damage. Strap (RX10M) ∗ Replace if necessary. Check operation. 6-10, Lights Replace bulbs if necessary. 8-33–8-34 Check condition. ∗ Battery 8-34 Charge if necessary. ∗ It is recommended that these items be serviced by a Yamaha dealer.
  • Page 62 Tool kit and recom- Check for proper placement. 6-12 mended equipment ∗ It is recommended that these items be serviced by a Yamaha dealer. NOTE: Brake system: After disassembling the master cylinder or caliper cylinder, always change the brake fluid. Regularly check the brake fluid level and add fluid if necessary.

  • Page 63: Tool Kit

    NOTE: If you do not have a torque wrench available during a service operation requiring one, take your snowmobile to a Yamaha dealer to check the torque settings and adjust them if necessary. ESU04502 Removing and installing the shroud and covers...
  • Page 64 Left and right side covers To remove a side cover Turn the fasteners counterclockwise, and then remove the side cover. 1 Fastener 2 Right side cover 3 Left side cover To install a side cover Place the side cover in its original position, and then turn the fasteners clockwise.

  • Page 65: Checking The Spark Plugs

    You should periodically remove and inspect the spark plug because heat and deposits will cause a spark plug to slowly break down and erode. Consult a Yamaha dealer before chang- ing to a different type of spark plug. Specified spark plug:...
  • Page 66 Spark plugs are produced in several different thread lengths. The thread length or reach is the distance from the spark plug gasket seat to the end of the threaded portion. If the reach is too long, overheating and engine damage may result. If the reach is too short, spark plug fouling and poor performance may result.

  • Page 67: Adjusting The Engine Idling Speed

    ESU04830 Adjusting the engine idling speed CAUTION : Be sure to have a Yamaha dealer make this adjustment. Make sure that the throttle lever moves smoothly. 1. Remove the shroud, the left and right side covers, and the top cover. (See pages 8-5–8-7 for removal procedures.)

  • Page 68: Adjusting The Throttle Cable

    ESU04530 Adjusting the throttle cable 1. Remove the shroud. (See pages 8-5–8-7 for removal procedures.) 2. Remove the headlight unit bolts and the two top cover bolts near the headlight unit. 3. Disconnect the speedometer coupler and headlight couplers, and then remove the headlight unit. 4.

  • Page 69: Adjusting The High-Altitude Settings

    If you plan to operate your snowmobile at an altitude different from the area where you bought it, be sure to consult a Yamaha dealer. The dealer can tell you if there are any changes necessary for the altitude where you plan to ride.

  • Page 70: Changing The Engine Oil

    ESU04592 Changing the engine oil It is recommended to have a Yamaha dealer change the engine oil. WARNING Engine oil is extremely hot immediately after the engine is turned off. Coming into contact with or get- ting any engine oil on your clothes could result in burns.
  • Page 71 8. Install the engine oil drain bolts, and then tighten them to the specified torques. Tightening torques: Crankcase engine oil drain bolt: 30 Nm (2.6 m·kgf, 3.2 ft·lb) Oil tank engine oil drain bolt: 16 Nm (1.6 m·kgf, 11 ft·lb) 9.

  • Page 72: Cooling System

    If oil is leaking or the oil level warning indicator comes on when the engine is running, immediately turn the engine off and have a Yamaha dealer check the snowmobile. Continuing to operate the engine under such conditions could cause severe engine damage.
  • Page 73 The cooling system must be bled of air if the coolant reservoir becomes empty, if air can be seen in the cooling system, or if there is a cooling system leak. Consult a Yamaha dealer. 1. Remove the top cover. (See pages 8-5–8-7 for removal procedures.) 2.

  • Page 74: Replacing The V-Belt

    6. Check for any coolant leakage. NOTE: If you find any leaks, consult a Yamaha dealer. 7. Install the top cover. ESU04550 Replacing the V-belt...
  • Page 75 1. Remove the shroud and the left side cover. (See pages 8-5–8-7 for removal procedures.) 2. Remove the drive guard. 3. Rotate the secondary sliding sheave clockwise 1 and push 2 it so that it separates from the secondary fixed sheave. 4.
  • Page 76 7. If the position is incorrect, adjust the V-belt position by removing or adding a spacer 4 on each adjusting bolt 5. CD-06E V-belt position Adjustment More than 1.5 mm (0.06 in) Remove spacer above the edge From 1.5 mm (0.06 in) Not necessary above the edge to 0.5 mm (It is correct.)

  • Page 77: Checking The Drive Chain Housing Oil Level And The Drive Chain Tension

    ESU04611 Checking the drive chain housing oil level and the drive chain tension Checking the oil level WARNING The engine, oil tank, brake disc, and coolant hoses will be very hot after the engine has been run. Avoid contact while they are still hot with any part of your body or clothing during inspection or repair.

  • Page 78: Checking The Brake Pads

    5. Install the right side cover and the shroud. ESU00174 Checking the brake pads Check the brake pads for wear. If the brake pads reach the wear limit, ask a Yamaha dealer to replace them. 1 Brake pad wear indicator Wear limit a: 1.2 mm (0.05 in)

  • Page 79: Checking The Brake Fluid Level

    Water will significantly lower the boiling point of the fluid and may result in vapor lock. If the brake fluid level goes down, consult a Yamaha dealer. CAUTION : Brake fluid may deteriorate painted surfaces or plas- tic parts.

  • Page 80: Changing The Brake Fluid

    WARNING Be sure to have a Yamaha dealer make this adjust- ment. ESU04822 Adjusting the ski spring preload The spring preload can be adjusted by turning the spring preload adjuster 1.
  • Page 81 Do not deform or damage the shock absorber in any way. Do not dispose of a worn or damaged shock absorber by yourself. Take the unit to a Yamaha dealer. ESU05030 Adjusting the ski damping forces...
  • Page 82 Do not deform or damage the shock absorber in any way. Do not dispose of a worn or damaged shock absorber by yourself. Take the unit to a Yamaha dealer. 8-24...
  • Page 83 Soft Medium Hard Ê Standard (rear) WARNING Be sure to have a Yamaha dealer make this adjust- ment. This shock absorber contains highly pressurized nitrogen gas. It could explode by improper handling, causing injury or property damage. Do not tamper with or attempt to open the shock absorber.
  • Page 84 Do not deform or damage the shock absorber in any way. Do not dispose of a worn or damaged shock absorber by yourself. Take the unit to a Yamaha dealer. ESU05040 Adjusting the rear suspension damping forces For RX10GT Adjusting the compression damping force...
  • Page 85 ESU04092 Adjusting the control rods The weight transfer can be adjusted by turning the con- trol rod adjuster or adjusting nut. For RX10GT 1. Loosen the locknut 1. 2. Turn the control rod adjuster 2 in direction a to increase weight transfer or direction b to decrease weight transfer.
  • Page 86 For RX10M 1. Loosen the locknut 1. 2. Turn the control rod adjusting nut 2 in direction a to increase weight transfer or direction b to decrease weight transfer. 3. Tighten the locknut while holding the adjusting nut in place. Locknut tightening torque: 25 Nm (2.5 m·kgf, 18 ft·lb) CAUTION :...

  • Page 87: Adjusting The Drive Track

    ESU03532 Adjusting the drive track WARNING A broken track, track fittings or debris thrown by the drive track could be dangerous to an operator or bystanders. Observe the following precautions: Do not allow anyone to stand behind the snow- mobile when the engine is running. When the rear of the snowmobile is raised to allow the drive track to spin, a suitable stand must be used to support the rear of the snowmo-...
  • Page 88 Adjusting the drive track WARNING Be sure to have a Yamaha dealer make this adjustment. Support the snowmobile securely on a suitable stand before working underneath the snowmo- bile. Operate the engine in a well-ventilated area. 1. Lift the rear of the snowmobile onto a suitable stand to raise the drive track off the ground.

  • Page 89: Aligning The Skis

    2. Check the following for ski alignment: a.Skis are facing forward. b.Ski toe-out (1 – 2) is within specification. Ski toe-out (1 – 2): 0–15 mm (0–0.59 in) 3. If the alignment is not correct, consult a Yamaha dealer. 8-31...

  • Page 90: Lubrication

    Apply a dab of grease onto the cable end only. Do not grease the throttle cable because it could become frozen, which could cause loss of control. 2 Front suspension 3 Rear suspension WARNING Be sure to have a Yamaha dealer lubricate the front and rear suspensions. 8-32...

  • Page 91: Replacing A Headlight Bulb

    ESU04560 Replacing a headlight bulb 1. Remove the top cover. (See pages 8-5–8-7 for removal procedures.) 2. Remove the screws, and then remove the headlight access panel. 3. Disconnect the headlight coupler. 4. Remove the bulb holder cover. 5. Unhook the bulb holder by pushing it in, then clock- wise.

  • Page 92: Adjusting The Headlight Beams

    To charge the battery Have a Yamaha dealer charge the battery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the snowmobile is equipped with electrical accessories.

  • Page 93: Replacing A Fuse

    ESU05050 Replacing a fuse WARNING Be sure to use the specified fuse. A wrong fuse could cause electrical system damage or A FIRE HAZARD. CAUTION : Be sure to turn the main switch to “OFF” and discon- nect the negative battery lead to prevent accidental short-circuiting.
  • Page 94 Headlight unit bolt tightening torque: 3 Nm (0.3 m·kgf, 2.2 ft·lb) 14. Install the top cover, the left and right side covers, and the shroud. NOTE: If the fuse immediately blows again, ask a Yamaha dealer to inspect the snowmobile. 8-36...

  • Page 95: Troubleshooting

    Worn or damaged piston and cylinder No fuel in tank ... Supply fuel..Ask a Yamaha dealer to inspect. Clogged fuel line ... Clean fuel line. Clogged injector ... Ask a Yamaha B. Starting the engine with a dis- dealer to inspect.
  • Page 96 2. Remove the shroud and the right side cover. (See pages 8-5–8-7 for removal procedures.) 3. Remove the red (+) connecting lead from the lead holder and move it away from the black (-) connecting lead. 5. Connect the other end of the red (+) jumper cable to the positive (+) terminal of the booster battery.
  • Page 97 2. Air in cooling system ... Bleed the cool- cause electrical system damage or A ing system or ask a Yamaha dealer to FIRE HAZARD. inspect. 3. Leaking coolant ... Ask a Yamaha NOTE: dealer to inspect.
  • Page 98 J. Engine does not upshift or down- shift properly or engages harshly 1. Worn or damaged V-belt ... Replace the V-belt or ask a Yamaha dealer to inspect. 2. Incorrect V-belt clutch settings for alti- tude or conditions ... Ask a Yamaha dealer to inspect.

  • Page 99: Storage

    Make sure that the battery terminals content in the fuel increases the chance for are tight. water to enter the engine. Use Yamaha Stor-Rite Engine Fogging Oil, or an equiva- lent fogging oil, to protect both the com- bustion chamber and crankshaft from corrosion.
  • Page 100 To charge a sealed-type (MF) battery, and tuned by a Yamaha dealer. The dealer a special (constant-voltage) battery has the experience and training to help you charger is required. Using a conven-...

  • Page 101: Specifications

    ESU00228 S PECIFICATIONS 1 1 - ESU00229 Dimensions CS-01E RX10GT/RX10M Overall length 2,805 mm (110.4 in): RX10GT 3,330 mm (131.1 in): RX10M Overall width 1,225 mm ( 48.2 in): RX10GT 1,165 mm ( 45.9 in): RX10M Overall height 1,070 mm ( 42.1 in): RX10GT 1,240 mm ( 48.8 in): RX10M Dry weight 262 kg ( 578 lb): RX10GT...

  • Page 102: Chassis

    ESU00231 Chassis CS-03E RX10GT/RX10M Drive track and suspension: Track Molded rubber, fiber glass rod reinforced Width 381 mm (15.0 in) Track deflection 30–35 mm (1.18–1.38 in)/ 100 N (10 kg, 22 lb) Length on ground 768 mm (30.2 in):RX10GT 1,201 mm (47.3 in):RX10M Suspension type Slide Rail Suspension Drive sprocket...

  • Page 103: Electric

    ESU00232 Electric CS-04E RX10GT/RX10M Ignition system Spark plug Type R CR9EB (NGK) 0.7–0.8 mm (0.028–0.031 in) Battery Capacity YTX14-BS 12 V 12 A·h Maximum charge rate 1.2 Amperes/hr for 10 hrs Bulb × Quantity 12 V, 60/55 W × 2 Headlight Bulb ×...
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  • Page 106 YAMAHA MOTOR CO., LTD. PRINTED IN JAPAN PRINTED ON RECYCLED PAPER 2005.06 - 0.9×1 CR...

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