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Yamaha VMAX VMX12S Owner's Manual

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OWNER'S MANUAL
VMX12S
LIT-11626-17-15
5GK-28199-14

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Summary of Contents for Yamaha VMAX VMX12S

  • Page 1 OWNER’S MANUAL VMX12S LIT-11626-17-15 5GK-28199-14...
  • Page 2 EAU10041...
  • Page 3 INTRODUCTION EAU10080 Congratulations on your purchase of the Yamaha VMX12. This model is the result of Yamaha’s vast ex- perience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.

  • Page 4: Important Manual Information

    This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 5 IMPORTANT MANUAL INFORMATION EAU10191 AFFIX DEALER LABEL HERE VMX12S OWNER’S MANUAL ©2003 by Yamaha Motor Corporation, U.S.A. 1st edition, April 2003 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Ignition circuit cut-off system ..3-14 Adjusting the throttle cable free Location of important labels ....1-5 play ........... 6-19 PRE-OPERATION CHECKS ..... 4-1 Adjusting the valve clearance ..6-19 DESCRIPTION ........2-1 Pre-operation check list ....4-2 Tires ..........
  • Page 7 STORAGE ..........7-1 Care ..........7-1 Storage ...........7-3 SPECIFICATIONS ......8-1 CONSUMER INFORMATION.....9-1 Identification numbers ....9-1 Reporting safety defects ....9-3 Motorcycle noise regulation ....9-4 Maintenance record ......9-5 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY .......9-7 YAMAHA EXTENDED SERVICE (Y.E.S.) ........9-9...

  • Page 8: Safety Information

    SAFETY INFORMATION EAU10270 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi- AND OPERATION ARE DEPENDENT Safe riding enced operators.
  • Page 9 Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
  • Page 10 Since Yamaha cannot should be kept to a minimum. 216.0 kg (476 lb). When loading within test all other accessories that may be •...
  • Page 11 SAFETY INFORMATION Gasoline and exhaust gas • Do not park the motorcycle on a GASOLINE IS HIGHLY FLAMMA- slope or soft ground, otherwise it BLE: may fall over. • Always turn the engine off when • Do not park the motorcycle near refueling.

  • Page 12: Location Of Important Labels

    SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
  • Page 13 SAFETY INFORMATION...

  • Page 14: Description

    DESCRIPTION EAU10410 Left view 1. Clutch fluid reservoir (page 6-25) 9. Shift pedal (page 3-5) 2. Air filter element (page 6-17) 10.Starter (choke) lever (page 3-8) 3. Fuse box (page 6-33) 4. Main fuse box (page 6-33) 5. Owner’s tool kit (page 6-1) 6.

  • Page 15: Right View

    DESCRIPTION EAU10420 Right view 1. Fuel tank cap (page 3-6) 9. Engine oil level check window (page 6-10) 2. Battery (page 6-31) 10.Brake pedal (page 3-6) 3. Coolant reservoir (page 6-14) 11.Rear brake fluid reservoir (page 6-25) 4. Front brake fluid reservoir (page 6-25) 5.

  • Page 16: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 3-5) 2. Left handlebar switches (page 3-3) 3. Speedometer unit (page 3-2) 4. Right handlebar switches (page 3-3) 5. Brake lever (page 3-5) 6. Throttle grip (page 6-19) 7. Tachometer (page 3-3) 8.

  • Page 17: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS EAU10450 EAU10821 EAU11000 Main switch P (Parking) Indicator and warning lights 1. Neutral indicator light “NEUTRAL” The meter lighting, taillight and position The main switch controls the ignition 2. Turn signal indicator light “TURN” lights are on, but all other electrical sys- and lighting systems.

  • Page 18: Speedometer Unit

    The speedometer shows Yamaha dealer check the electri- 3. Push the start switch. If the warn- riding speed. The odometer shows the cal circuit.

  • Page 19: Tachometer

    INSTRUMENT AND CONTROL FUNCTIONS EAU11851 EAU12171 EAU12341 Tachometer Coolant temperature gauge Handlebar switches Left 1. Tachometer 1. Coolant temperature gauge 2. Tachometer red zone 2. Coolant temperature gauge red zone 1. Dimmer switch “LIGHTS” 2. Turn signal switch “TURN” The electric tachometer allows the rider With the key in the “ON”...
  • Page 20 INSTRUMENT AND CONTROL FUNCTIONS EAU12410 EAU12510 Dimmer switch “LIGHTS” Horn switch “HORN” NOTE: Set the switch to “HI” for the high beam Press this switch to sound the horn. After switching to “RES”, approximately and to “LO” for the low beam. 3.0 L (0.79 us.gal) (0.66 imp.gal) of fuel EAU12650 remain in the fuel tank.

  • Page 21: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12870 EAU12890 Clutch lever Shift pedal Brake lever 1. Clutch lever 1. Shift pedal 1. Brake lever The clutch lever is located at the left The shift pedal is located on the left The brake lever is located at the right handlebar grip.

  • Page 22: Brake Pedal

    INSTRUMENT AND CONTROL FUNCTIONS EAU12941 EAU13060 2. Insert the key into the lock, and Brake pedal Fuel tank cap then turn it 1/4 turn clockwise. The lock will be released and the fuel To remove the fuel tank cap tank cap can be removed. To install the fuel tank cap 1.

  • Page 23: Fuel

    1. Fuel tank filler tube Fuel tank capacity: 2. Fuel level mended by Yamaha because it can 15.0 L (3.96 us.gal) (3.30 imp.gal) cause damage to the fuel system or ve- Fuel reserve amount: Make sure that there is sufficient fuel in hicle performance problems.

  • Page 24: Starter (Choke) Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU13630 EAU13730 To unlock the steering Starter (choke) lever Steering lock 1. Open the steering lock cover, and then insert the key. 2. Push the key in, turn it 1/8 turn counterclockwise so that it moves out, and then release it.

  • Page 25: Rider Seat

    INSTRUMENT AND CONTROL FUNCTIONS EAU14230 2. Place the rider seat in the original Rider seat position, and then tighten the bolts and screws. To remove the rider seat NOTE: 1. Release the rider seat backrest by Make sure that the seat is properly se- pushing the levers on the left and cured before riding.

  • Page 26: Helmet Holder

    Never ride with a helmet attached to the helmet holder, since the helmet 1. Air pressure gauge may hit objects, causing loss of con- trol and possibly an accident. NOTE: An optional air pressure gauge is avail- able at a Yamaha dealer. 3-10...

  • Page 27: Adjusting The Shock Absorber Assemblies

    INSTRUMENT AND CONTROL FUNCTIONS 4. To increase the spring rate and EAU15080 EWA10210 Adjusting the shock absorber WARNING thereby harden the suspension, in- assemblies crease the air pressure with an air Always adjust both shock absorber pump or compressed air. To de- assemblies equally, otherwise poor crease the spring rate and thereby handling and loss of stability may...
  • Page 28 INSTRUMENT AND CONTROL FUNCTIONS Spring preload: Damping force: Minimum (soft): Minimum (soft): Standard: Standard: Maximum (hard): Maximum (hard): EWA10230 Damping force WARNING These shock absorbers contain 1. Damping force adjusting knob highly pressurized nitrogen gas. For 2. Position indicator proper handling read and under- To increase the damping force and stand the following information be- thereby harden the damping, turn the...

  • Page 29: V-Boost

    Yamaha dealer who has the profes- sional knowledge and experience to do ECA10170 CAUTION: The V-Boost was set at the Yamaha factory after many tests. If the set- tings are changed by someone with- out sufficient technical knowledge, poor engine performance and dam- age may result.

  • Page 30: Sidestand

    INSTRUMENT AND CONTROL FUNCTIONS EAU15300 below and have a Yamaha dealer re- EAU15321 Sidestand Ignition circuit cut-off system pair it if it does not function proper- The sidestand is located on the left side The ignition circuit cut-off system (com- of the frame.
  • Page 31 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 32: Pre-Operation Checks

    PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.

  • Page 33: Pre-Operation Check List

    • If necessary, add recommended coolant to specified level. 6-14 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check lever free play. • Adjust if necessary. Front brake •...
  • Page 34 • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-19, 6-27 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-27 •...

  • Page 35: Operation And Important Riding Points

    The transmission is in the neutral Yamaha dealer check the electrical cir- Consult a Yamaha dealer re- position. cuit. garding any control or function...
  • Page 36 (choke) turned on, then about 2.5 min- off when the start switch is re- have a Yamaha dealer check the utes with the starter (choke) in the half- leased. electrical circuit.

  • Page 37: Starting A Warm Engine

    OPERATION AND IMPORTANT RIDING POINTS EAU16640 EAU16671 ECA10260 Starting a warm engine Shifting CAUTION: Follow the same procedure as for start- Even with the transmission in ing a cold engine with the exception the neutral position, do not that the starter (choke) is not required coast for long periods of time when the engine is warm.

  • Page 38: Engine Break-In

    OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points 3. Shift the transmission into the neu- EAU16841 Engine break-in shown in the following table, close tral position when the motorcycle There is never a more important period the throttle, and at the same time, is almost completely stopped.

  • Page 39: Parking

    Do not park on a slope or on soft the tachometer red zone. ground, otherwise the vehicle If any engine trouble should oc- may overturn. cur during the engine break-in period, immediately have a Yamaha dealer check the vehi- cle.

  • Page 40: Periodic Maintenance And Minor Repair

    TO EMISSIONS CONTROL ARE GROUPED SEPARATELY. THESE If you are not familiar with mainte- SERVICES REQUIRE SPECIALIZED nance work, have a Yamaha dealer DATA, KNOWLEDGE, AND EQUIP- do it for you. MENT. YAMAHA DEALERS ARE TRAINED AND EQUIPPED TO PER- FORM THESE PARTICULAR SER- VICES.
  • Page 41 NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you. EWA10340 WARNING Modifications approved Yamaha may cause loss of perfor- mance, excessive emissions, and render the vehicle unsafe for use.

  • Page 42: Periodic Maintenance Chart For The Emission Control System

    • Check for leakage. √ √ √ √ √ 8 * Exhaust system • Tighten if necessary. • Replace gasket(s) if necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

  • Page 43: General Maintenance And Lubrication Chart

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU32181 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months...
  • Page 44 PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months...
  • Page 45 * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NOTE: From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.
  • Page 46 PERIODIC MAINTENANCE AND MINOR REPAIR • Replace the oil seals on the inner parts of the brake or clutch master cylinders, caliper cylinders and clutch release cylinder every two years. • Replace the brake and clutch hoses every four years or if cracked or damaged.

  • Page 47: Removing And Installing The Cowling And Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU18720 2. Push down on the rear of the cowl- Removing and installing the ing until it locks in place. cowling and panels 3. Remove the key from the lock. EAU19180 Panel A To remove the panel 1.

  • Page 48: Checking The Spark Plugs

    Do not attempt to diagnose such 1. Spark plug cap problems yourself. Instead, have a 2. Remove the spark plug as shown, Yamaha dealer check the vehicle. with the spark plug wrench includ- ed in the owner’s tool kit.

  • Page 49: Engine Oil And Oil Filter Cartridge

    PERIODIC MAINTENANCE AND MINOR REPAIR 3. Check each spark plug for elec- 2. Clean the surface of the spark plug EAU19871 Engine oil and oil filter trode erosion and excessive car- gasket and its mating surface, and cartridge bon or other deposits, and replace then wipe off any grime from the The engine oil level should be checked it if necessary.

  • Page 50: To Change Engine Oil

    An oil filter wrench is available at a it to the correct level. Yamaha dealer. To change the engine oil (with or 5. Apply a thin coat of engine oil to without oil filter cartridge replace-...
  • Page 51 PERIODIC MAINTENANCE AND MINOR REPAIR Recommended engine oil: See page 8-1. Oil quantity: Without oil filter cartridge replace- ment: 3.50 L (3.70 us.qt) (3.08 Imp.qt) With oil filter cartridge replacement: 3.80 L (4.02 us.qt) (3.34 Imp.qt) ECA11620 CAUTION: 1. O-ring 1.

  • Page 52: Final Gear Oil

    If any NOTE: oil level is sufficient. leakage is found, have a Yamaha deal- The oil level should be at the brim of the er check and repair the vehicle. In addi- ECA10400 filler hole.

  • Page 53: Coolant

    PERIODIC MAINTENANCE AND MINOR REPAIR 2. Remove the oil filler bolt and drain EAU20070 Coolant NOTE: bolt to drain the oil from the final The coolant should be between the The coolant level should be checked gear case. minimum and maximum level marks. before each ride.
  • Page 54 2. Remove cowling A and panel A. If water has been added to the (See page 6-8.) coolant, have a Yamaha dealer 3. Place a container under the engine check the antifreeze content of to collect the used coolant.
  • Page 55 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Check the rubber plugs for damage and replace them if necessary. 12. Turn the coolant drain cock to “OFF”. 13. Pour the recommended coolant into the reservoir to the maximum level, and then install the cap. 14.

  • Page 56: Cleaning The Air Filter Element

    If ant as soon as possible, other- 2. Remove the air filter case cover by coolant is leaking, have a Yamaha wise the engine may not be removing the screws. sufficiently cooled and the cool- dealer check the cooling system.

  • Page 57: Adjusting The Carburetors

    Therefore, all carburetor 6. Install the air filter case cover by in- adjustments should be left to a Yamaha stalling the screws. dealer, who has the necessary profes- 7. Install the cowling.

  • Page 58: Adjusting The Throttle Cable Free Play

    Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart. The tire air pressure should be checked and, if necessary, adjusted before each ride.
  • Page 59 LOAD YOUR VEHICLE. Make sure in it, or if the sidewall is cracked, con- Tire air pressure (measured on cold that the total weight of the cargo, rid- tact a Yamaha dealer immediately and tires): er, passenger, and accessories have the tire replaced.

  • Page 60: Cast Wheels

    After extensive tests, only the ment tires. Other tires may run damage before each ride. If any tires listed below have been ap- the danger of bursting at super damage is found, have a Yamaha proved this model high speeds.

  • Page 61: Accessories And Replacement Parts

    Use of non-Yamaha-approved accessories or replacement parts may cause loss of handling stability and riding safety. Since Yamaha cannot control the quality of accessories or parts manufactured by other companies, Yamaha cannot be held liable for 6-22...

  • Page 62: Clutch Lever Free Play

    If there is air in the hydraulic operating the motorcycle. Air in 1. Locknut system, have a Yamaha dealer bleed the hydraulic system will dimin- 2. Brake lever free play adjusting bolt the system before operating the motor- ish the braking performance, 3.

  • Page 63: Adjusting The Brake Pedal Position

    If there is make the brake light come on later, turn air in the hydraulic system, have a the adjusting nut in direction (b). Yamaha dealer bleed the system be- fore operating the motorcycle. Air in the hydraulic system will diminish 6-24...

  • Page 64: Checking The Front And Rear Brake Pads

    NOTE: cator almost touches the brake disc, 1. Panel B The rear brake fluid reservoir is located have a Yamaha dealer replace the 2. Minimum level mark behind panel B. (See page 6-8.) brake pads as a set. Observe these precautions:...

  • Page 65: Changing The Brake And Clutch

    Have a Yamaha dealer change the Use only the recommended quality Brake fluid may deteriorate paint- brake and clutch fluids at the intervals brake fluid, otherwise the rubber ed surfaces or plastic parts.

  • Page 66: Checking And Lubricating The Cables

    If a cable is damaged periodic maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Yamaha Chain and Cable Lube or engine oil SAE 10W-30 (API SE)

  • Page 67: Checking And Lubricating The Brake And Clutch Levers

    Recommended lubricant: EWA10740 Lithium-soap-based grease (all-pur- WARNING pose grease) If the centerstand or sidestand does not move up and down smoothly, have a Yamaha dealer check or re- pair it. Recommended lubricant: Lithium-soap-based grease (all-pur- pose grease) 6-28...

  • Page 68: Lubricating The Rear Suspension

    If any damage is found or the front Check the inner tubes for scratches, fork does not operate smoothly, damage and excessive oil leakage. have a Yamaha dealer check or re- pair it. To check the operation 1. Place the vehicle on a level sur- face and hold it in an upright posi- tion.

  • Page 69: Checking The Steering

    2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering. 6-30...

  • Page 70: Battery

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23351 5. Disconnect the negative battery Battery NOTE: lead from the battery. Make sure that the vehicle is positioned 6. Disconnect the positive battery straight up when checking the electro- lead and the starter motor lead lyte level.
  • Page 71 PERIODIC MAINTENANCE AND MINOR REPAIR • INTERNAL: Drink large quan- tities of water or milk and im- mediately call a physician. • EYES: Flush with water for 15 minutes and seek prompt medical attention. Batteries produce explosive hy- drogen gas. Therefore, keep sparks, flames, cigarettes, etc., away from the battery and pro- 1.

  • Page 72: Replacing The Fuses

    PERIODIC MAINTENANCE AND MINOR REPAIR 4. After installation, make sure that EAU23570 Replacing the fuses the battery leads are properly con- The main fuse box is located under the nected to the battery terminals and rider seat. (See page 3-9.) that the breather hose is properly routed, in good condition, and not obstructed.

  • Page 73: Replacing The Headlight Bulb

    4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 6-34...

  • Page 74: Replacing A Turn Signal Light Bulb Or The Tail/Brake Light Bulb

    1. Do not touch the glass part of the bulb. 6. Install the headlight unit by install- ing the screws. 1. Tail/brake light bulb 7. Have a Yamaha dealer adjust the headlight beam if necessary. 6-35...

  • Page 75: Front Wheel

    Front wheel EAU24430 To remove the front wheel EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger 1. Turn signal light bulb 1. Speedometer cable of it falling over.

  • Page 76: Rear Wheel

    Make sure that there is enough space EWA10820 between the brake pads before install- WARNING ing the brake calipers onto the brake It is advisable to have a Yamaha discs. dealer service the wheel. 5. Take the motorcycle off the center- Securely support the motor-...
  • Page 77 PERIODIC MAINTENANCE AND MINOR REPAIR 7. Pull the wheel to the right to sepa- rate it from the final gear case, and then remove it. ECA11180 CAUTION: Do not push the brake pedal after the wheel has been removed togeth- er with the brake disc, otherwise the brake pads will be forced shut.

  • Page 78: Troubleshooting

    5. Install the axle nut, and then slight- self. However, should your motorcycle ly tighten it. require any repair, take it to a Yamaha 6. Take the motorcycle off the center- dealer, whose skilled technicians have stand so that the rear wheel is on the necessary tools, experience, and the ground.

  • Page 79: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 80 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 81: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE EAU26060 ucts onto seals, gaskets and wheel thinner, fuel (gasoline), rust re- Care axles. Always rinse the dirt and de- movers or inhibitors, brake flu- While the open design of a motorcycle greaser off with water. id, antifreeze or electrolyte.
  • Page 82 MOTORCYCLE CARE AND STORAGE After normal use ECA10790 5. Touch up minor paint damage CAUTION: Remove dirt with warm water, a mild caused by stones, etc. detergent, and a soft, clean sponge, 6. Wax all painted surfaces. Do not use warm water since it in- and then rinse thoroughly with clean 7.

  • Page 83: Storage

    Always store your motorcycle in a cool, NOTE: into the fuel tank. dry place and, if necessary, protect it Consult a Yamaha dealer for advice on 4. Fill up the fuel tank and add fuel against dust with a porous cover. what products to use.
  • Page 84 MOTORCYCLE CARE AND STORAGE EWA10950 than 0 °C or more than 30 °C). For WARNING more information on storing the To prevent damage or injury from battery, see page 6-31. sparking, make sure to ground the NOTE: spark plug electrodes while turning Make any necessary repairs before the engine over.

  • Page 85: Specifications

    SPECIFICATIONS Dimensions: Engine oil: Air filter: Overall length: Type: Air filter element: 2300 mm (90.6 in) YAMALUBE 4, SAE10W30 or SAE20W40 Dry element Overall width: Fuel: 795 mm (31.3 in) Recommended fuel: Overall height: Regular unleaded gasoline only (ZAF) 0° 10°...
  • Page 86 SPECIFICATIONS Secondary reduction ratio: Rear tire: Rear wheel: 21/27 × 33/09 (2.852) Type: Wheel type: Transmission type: Tubeless Cast wheel Constant mesh 5-speed Size: Rim size: Operation: 150/90-15M/C 74V 15M/C x MT3.50 Left foot operation Manufacturer/model: Front brake: Gear ratio: BRIDGESTONE/G526BW Type: 1st:...
  • Page 87 SPECIFICATIONS Electrical system: Fuses: Ignition system: Main fuse: Transistorized coil ignition (digital) 30.0 A Charging system: Headlight fuse: A.C. magneto 15.0 A Battery: Signaling system fuse: 10.0 A Model: Ignition fuse: YB16AL-A2 10.0 A Voltage, capacity: Radiator fan fuse: 12 V, 16.0 Ah 10.0 A Headlight: Bulb type:...

  • Page 88: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
  • Page 89 1. Model label The model label is affixed under cowl- ing A. (See page 6-8.) Record the infor- mation on this label in the space provided. This information will be need- ed when ordering spare parts from a Yamaha dealer.

  • Page 90: Reporting Safety Defects

    If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation, U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.

  • Page 91: Motorcycle Noise Regulation

    CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 92: Maintenance Record

    CONSUMER INFORMATION EAU26631 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
  • Page 93 CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months...

  • Page 94: Yamaha Motor Corporation, U.s.a. Street And Enduro Motorcycle Limited Warranty

    CONSUMER INFORMATION EAU26661 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY...
  • Page 95 CONSUMER INFORMATION...

  • Page 96: Yamaha Extended Service (Y.e.s.)

    This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
  • Page 97 Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
  • Page 98 INDEX Engine stop switch........3-4 Noise regulation ........9-4 Accessories and replacement parts..6-22 Air filter element, cleaning..... 6-17 Final gear oil ......... 6-13 Oil level warning light ......3-2 Front and rear brake pads, checking..6-25 Front fork, adjusting......3-10 Battery...........
  • Page 99 INDEX Tool kit ............ 6-1 Troubleshooting........6-39 Troubleshooting charts ......6-40 Turn signal indicator light......3-1 Turn signal light bulb or tail/brake light bulb, replacing ......6-35 Turn signal switch........3-4 Valve clearance, adjusting....6-19 V-Boost..........3-13 Vehicle identification number....9-1 Warranty, extended ........
  • Page 100 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2003.04-0.4×1 CR...

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