ICP H9UHX060F12A Installation Instructions Manual page 26

90+ single stage gas furnace direct or nondirect vent category iv furnace
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Connecting Tee Trap to Condensate
Trap and Main Drain Line
The tee trap must be connected to the main condensate drain
line as conceptually shown above. Different installations may
require slightly different orientations. The following steps apply
to all installations.
1.
The tee trap should be installed as close to the side or top of
the furnace as practical. Minimize the distance between the
inducer and the tee trap as much as possible.
2.
An open tee is to be used at the tee trap discharge. The top
end of the tee should
be open to the atmosphere
to
eliminate potential air lock problems.
3.
The drain line from the tee trap is to be connected to the
furnace condensate trap drain line as shown above.
4.
Condensate
drain
lines from
a cooling
coil may
be
connected downstream
of the connection point of the tee
trap and furnace condensate trap.
Important: Prime both traps with water before operation.
Failure to prime the traps may result in discharge of flue gases
from the condensate drain line and open tee for a period of
time, and may result in temporary lockout of the furnace upon
start up. Main drain line construction is left to the discretion of
the installer. It may be made of either rigid pipe or flexible tube.
Tube ID should NOT be less
than
1/2,,
(12.7mm).
ConnectingVent and Combustion Air Piping
CARBON MONOXIDE POISONING HAZARD
Failure to follow
this warning
could result
in
personal injury or death.
Cement or mechanically seal all joints, fittings,
etc.
to prevent leakage of flue gases.
Refer to Figure 10 through Figure 16 that corresponds
to the
installation position of the furnace for the application.
Preassemble the vent and combustion air piping from the furnace
to the vent termination. Do not cement the pipe joints until the pipe
preassembty process is complete.
Combustion Air Pipe Connection
(Dual Certified
or
Direct Vent)
Install the air intake coupling and gasket to the furnace with the
four(4) screws.
Note: The air intake coupling and gasket can be installed to the top
panel, or to the alternate air intake locations on either the left or
right side panels of the furnace.
For installation in the alternate air intake location on either the left
or right side panels, remove the 3" (76.2mm) knockout from the
side panel and relocate to the air intake hole in the top panel. Use
four (4) screws to seal the four (4) mounting holes in the top panel
next to the hole plug. Drill four (4) 7/64"(2.8mm) diameter holes in
the casing using the air intake coupling as the template.
The air intake coupling is sized for 2" (50.8mm)
PVC pipe.
Install the combustion air pipe to the air intake coupling using RTV
sealant to provide for future serviceability.
Vent Pipe Connection
Install the vent pipe grommet to the furnace panel. Locate the
grommet in the furnace panel at a location directly away from the
vent fitting on the combustion blower. The grommet snaps into the
3" (76.2mm) hole on the furnace panel. NOTE: Depending on the
installation position, the vent pipe grommet will be installed to the
top panel or to the alternate location on the side panels. If needed,
remove the 3" (76.2mm) hole plug from the loose parts bag and
relocate to the open hole in the furnace panel. (See Figure 10 or
Figure 17)
Install the vent pipe to the rubber coupling, the vent fitting or the
PVC vent extension pipe. Securely attach using the clamp or PVC
cement as required.
Note: The vent fitting
MUST be installed
with the air flow
marking
arrow pointed
toward the vent pipe. (See Figure 18)
Some installations
require the vent fitting to be installed
with
a 5° to 10 ° downward
slope. (See Figure 10 through Figure 17)
26
Specifications
are subject to change without notice.
44001 105006

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