ICP NTC6/GNE Series Installation Instructions Manual

ICP NTC6/GNE Series Installation Instructions Manual

Upflow/horizontal series and downflow series
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Upflow/Horizontal Series
Downflow
Series
SAFETY
REQUIREMENTS
/X
Recognize safety information.
This is the safety-alert
symbol _.
When you see this symbol on the furnace and in instructions
manuals be alert to the potential for personal injury.
Understand the signal words DANGER,
WARNING, or CAUTION.
These words are used with the safety-alert
symbol.
DANGER
identifies the most serious hazards, those that will result in severe personal injury or death. WARNING signifies a hazard that could
result in personal injury or death. CAUTION is used to identify unsafe practices that could result in minor personal injury or product and
property damage.
Installing and servicing heating equipment can be hazardous due to gas and electrical components.
Only trained and qualified person-
nel should install, repair, or service heating equipment.
Untrained service personnel can perform basic maintenance functions such as cleaning and replacing air filters. All other operations
must be performed by trained service personnel.
When working on heating equipment,
observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety precautions that may apply.
Follow all safety codes. In the United States, follow all safety codes including the current edition National Fuel Gas Code (NFGC) NFPA
No. 54/ANSIZ223.1.
In Canada, refer tothe current edition of the National Standard Canada CAN/CGA-B149.1
- and .2-M91 Natural
Gas and Propane Installation Codes (NSCNGPIC).
Wear safety glasses and work gloves. Have fire extinguisher available during start-
up and adjustment
procedures and service calls.
These instructions cover minimum requirements
and conform to existing national standards and safety codes.
In some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept up with changing residential
construction
practices.
We require these instructions as a minimum for a safe installation.
Design Certified
byAGA
Manufactured
by:
International
Comfort
Products
Corporation
(USA)
Lewisburg,
TN USA 37091
Table of Contents
1. Installation...............................
2
5
3. GasVentInstallation .......................
7
4. Horizontal V enting .........................
8
5. MasonryChimney Venting ...................
9
6. Gas Supplyand Piping ....................
10
7. ElectricalWiring .........................
12
8. Ductwork and Filter(Upflow/Horizontal) . ......
14
9. Ductworkand Filter(Downflow)..............
15
t0. ChecksandAdjustments..................
17
11.FurnaceMaintenance .....................
18
Fire or Explosion hazard.
This furnace is not designed for use in mobile
homes, trailers or recreational vehicles.
Such use could result in death, bodily injury
and/or property damage.
Printed in U.S.A.
LP1
1/12/2000
441 01 2308
01

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Summary of Contents for ICP NTC6/GNE Series

  • Page 1: Table Of Contents

    Upflow/Horizontal Series Series Downflow SAFETY REQUIREMENTS Recognize safety information. This is the safety-alert symbol _. When you see this symbol on the furnace and in instructions manuals be alert to the potential for personal injury. Understand the signal words DANGER, WARNING, or CAUTION.
  • Page 2: Installation

    1. Installation The U.S. Consumer Product Safety Commission recom- mends that users of gas-burning appliances install carbon Installation or repairs made unqualified monoxide detectors. There can be various sources of car- persons can result in hazards to you and others. bon monoxide in a building or dwelling.
  • Page 3 Have someone check t hestructure frequently during c old Locationand Clearances weather tomake sureit iswarm enough t oprevent pipes from freezing. Suggest they call a qualified service agency, If furnace is a replacement, it is usually best to install the furnace where the old one was.
  • Page 4 Dimensions and Clearances (NDN6/GDE) Figure MINIMUM CLEARANCES COMBUSTIBLE MATERIALS FOR ALL UNITS REAR FRONT 3" (75mm) For Service 30" (760mm) K" ALL SIDES Of SUPPLY PLENUM 1" (25mm) SIDES VENT Single Wall Vent 6" (150mm) Type B-1 Double Wall Vent 1"...
  • Page 5: Combustion& Ventilationair

    iiiiiiiiiiiiiill !!!iiill i ;ii!!!!!i _ !_!_!_!; !!!!!i !i!iiii!iill ¸iiii ¸i¸ wood floor and extend 12" (300mm) beyond the front of the fur- iiiiiiiiiiiiiiiiiiiiiiii iiii iii iiii i! i!!ii!ii!i ii ii ii ii ii ii ii ii ii ii ii ii ii ii ii ii ii Typical Horizontal Installation nace louver door.
  • Page 6 Vertical duct openings or openings directly to outside require • Cleaning solvents (such as perchloroethylene). 1 square inch (6.5mm 3) of free area per 4,000 BTUH for com- • Printing inks, paint removers, varnishes, etc.. bined input of all gas appliances in area (see Table 1). •...
  • Page 7: Gasventinstallation

    An unconfined space is defined as an area having a minimum vol- FreeArea ume of 50 cubic feet(1.4m 3) per 1,000 Btuh total input rating for all gas appliances in area. Minimum Free AreaRequired f orEachOpening BTUH RdDuct Adjoining rooms can be considered part of an unconfined area if Vertical Ductor openings Input HorizontalDuct...
  • Page 8: Horizontalventing

    After it has been determined that each appliance vents prop- Venting and CombustionAir Check erly, return doors, windows, appliances etc. to their normal NOTE: Ifthis installation removes an existing furnace from a vent- condition. ing system serving one or more other appliances, and to make sure there is adequate combustion air for all appliances, MAKE THE FOLLOWING...
  • Page 9: Masonrychimney Venting

    5. MasonryChimneyVenting with OptionalKit (Upflow/Horizontal F urnaces) (USAONLY) Not recommendedwith downflowfurnaces NTC6, GNE, NTN6 & NNE may be installed upflow or hori- ChimneyInspection zontal position per furnace application. When installing NTC6, GNE, NTN6 & NNE furnaces in a horizontal left hand All masonry chimney construction must conform to Standard application you will need to mount the pressure switch to the...
  • Page 10: Gas Supplyand Piping

    6. Gas Supplyand Piping Relight all appliances and ensure all pilots are operating. Orifice Sizing Poison carbon monoxide gas, fire and explosion NOTE: Factory sized orifices for natural and LP gas are listed in hazard. the furnace Technical Support manual. Models designated for Natural Gas areto be used For downflow ensure furnace is equipped with the correct main with Natural Gas ONLY, unless properly con-...
  • Page 11 MANIFOLDPRESSUREAND ORIFICE SIZE FOR HIGHALTITUDEAPPLICATIONS NATURALGAS MEAN ELEVATION FEET ABOVE SEA LEVEL HEATING VALUE 0 to 2000 to 3000 to 4000 5000 to 6000 to 7000 to BTU/CU. FT. 1999 2999 3999 4999 5999 6999 8000 3.5" wc 3.5" wc 3.5"...
  • Page 12: Electricalwiring

    Reassemble all parts in reverse order as removed. Be sure to engage the main burner orifices in the proper opening in the burners. Fire or explosion hazard. After reassembling, turn gas on and check all joints for gas The flexible corrugated metal gas connector must leaks using a soapy solution.
  • Page 13 Copper conductors shall b eused. L ine voltage w ires should be sized fortheinput a mps s tated o ntherating plate. F urnace must E,ectrica, Connections (Downflow) beconnected toitsown separate circuit. Thermostat 115V, 60Hz NEUT. Thermostat location has an important effect on the operation of the unit.
  • Page 14: Ductwork And Filter(Upflow/Horizontal)

    8. Ductworkand Filter (Upflow/Horizontal) o n NTC6/GNEor NTN6/NNE When a refrigeration coil is used in conjunction with this unit, it must be installed on the discharge side of the unit to avoid condensation on the heat exchanger. Poison carbon monoxide gas hazard. Do NOT draw return air from inside a closet or util- Installation of locking-type dampers are recommended in all...
  • Page 15: Ductworkand Filter(Downflow)

    9. Ductworkand Filter (Downflow)on NDN6/GDE Cut the opening in the floor according to Table 6. The hole Sub-Bases for Combustible Floors - Furnace Only in the floor must be cut to the dimensions listed in Table 6 since the base is equipped with locating tabs that center the The Subbase for Combustible Floors MUST be used when a base over the opening.
  • Page 16 NOTE: The furnace is provided with high velocity type filter(s). Figure 17 Exploded View of Base for The size, quantity, and type of filter supplied with the furnace will Downflow Cased Coil handle the airflow required if central air conditioning is used with the furnace.
  • Page 17 Filters c anonly beinstalled through t heright h and sideof Filter Removal theunit b lower opening. Slide filter i ntounit u ntil i tisinposi- tiontobepushed u pandoverintoplace onthelefthand Remove compartment door. side ofunit.See Figure 21. Reach up above right side of blower and lift dirty filters out of Slide remaining filter i ntounit a nd upintoplace o nlefthand rack at top of furnace.
  • Page 18: Furnacemaintenance

    1.. Place thermometers insupply a ndreturn airregisters as 2. Change the heat or cool blower motor speed by removing the close tofurnace a spossible, avoiding d irect r adiant heat motor lead from the "Heat" or "Cool" terminal and replace it from heat e xchangers.

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Ndn6/gde seriesNtn6/nne series

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