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NTC7/G
N L - Upflow/Horizontal
N DC7/G D L - Downflow
Series
SAFETY
CONSIDERATIONS
/X
Recognize safety information.
This is the safety-alert
symbol _.
When you see this symbol on the furnace and in instructions
or
manuals, be alert to the potential for personal injury.
UnderstandthesignalwordDANGER,
WARNING, orCAUTION.
Thesewordsareusedwiththesafety-alertsymbol.
DANGERidenti-
ties the most serious hazards will result in severe personal injury or death. WARNING signifies a hazard that could result in personal
injury or death. CAUT__Nisusedt_identifyunsafepracticeswhichw_u_dresu_tinmin_rpers_na_injury_rpr_ductandpr_pertydam-
age.
Installing and servicing heating equipment can be hazardous due to gas and electrical components.
Only trained and qualified person-
nel should install, repair, or service heating equipment.
Untrained service personnel can perform basic maintenance functions such as cleaning and replacing air filters. All other operations
must be performed by trained service personnel.
When working on heating equipment,
observe precautions in the literature, on tags,
and on labels attached to or shipped with the unit and other safety precautions that may apply.
Follow all safety codes. In the United States, follow all safety codes including the current edition National Fuel Gas Code (NFGC) NFPA
No. 54/ANSIZ223.1.
In Canada, refer to the current edition of the National Standard Canada CAN/CGA-Bt
49.1 - and .2-M91 Natural
Gas and Propane Installation Codes (NSCNGPIC).
Wear safety glasses and work gloves. Havefire extinguisher available during start-
up and adjustment
procedures and service calls.
These instructions cover minimum requirements
and conform to existing national standards and safety codes,
in some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept up with changing residential
construction
practices.
We require these instructions as a minimum for a safe installation.
Design
Certified
byAGA
Manufactured
by:
International
Comfort
Products
Corporation
(USA)
Lewisburg, TN USA 37091
Table of Contents
1. Installation...............................
2
2, Combustion & Ventilation Air .................
5
3, GasVent Installation .......................
8
4. Horizontal V enting .........................
11
5. MasonryChimney Venting ...................
12
6. Gas Supplyand Piping ...................
7. ElectricalWiring ........................
8, Ductworkand Filter ......................
9. Checksand Adjustments..................
10. FurnaceMaintenance ...................
13
15
16
20
22
This furnace is not designed for use in mobile
homes, trailers or recreational vehicles. Such
use could result in property damage, bodily in-
jury and/or death.
LP1
7/29/98
441 01 2003 03
Replaces 44t 01 2003 02 (6/97)

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Summary of Contents for ICP NTC7/GNL Series

  • Page 1: Table Of Contents

    NTC7/G N L - Upflow/Horizontal N DC7/G D L - Downflow Series SAFETY CONSIDERATIONS Recognize safety information. This is the safety-alert symbol _. When you see this symbol on the furnace and in instructions manuals, be alert to the potential for personal injury. UnderstandthesignalwordDANGER, WARNING, orCAUTION.
  • Page 2: Installation

    1. Installation Safety Rules Installation or repairs made unqualified Your unit is built to provide many years of safe and dependable persons can result in hazards to you and others. service providing it is properly installed and maintained. However, Installation MUST conform with local codes or, in abuse and/or improper use can shorten the life of the unit and the absence of local codes, with codes of the create hazards for you, the owner.
  • Page 3 If the structure will be unattended during cold weather you should Location and Clearances take these precautions. If furnace is a replacement, it is usually best to install the furnace Turn off main supply water into the structure and drain the where the old one was.
  • Page 4 iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii i i i ! !! i! ! !!! i!!i!!i!!i!!i!!i i! ! !! !! !! ! Dimensions and C,earances -Oownf, ow Mode,s jJq"" . Minimum Cabinet Clearances Combustible Materials for all Units .._i_iiiiiiii iiiiiiiiiiiiiiiiiiiill BACK FRNT FLUE 6" *0" O"...
  • Page 5: Combustion & Ventilation Air

    furnace and the combustible wood floor and extend 12" (300mm) Typical Horizontal Installation beyond the front of the furnace louver door. iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii_ This furnace MUST NOT be installed directly on carpeting or tile or other combustible material other than wood flooring or sup- ports.
  • Page 6 • Permanent wave solutions forhair. Air Openings and Connecting Ducts • Chlorinated waxes a nd cleaners. Total input rating for all gas appliances MUST be considered • Chlorine based s wimming pool c hemicals. when determining free area of openings. •...
  • Page 7 Doors and openable windows are weather stripped and FreeArea Other openings are caulked or sealed. These include joints MinimumFreeArea Requiredfor Each Opening around window and door frames, between sole plates and BTUH Round floors, between wall-ceiling joints, between wall panels, at Vertical Ductor openings Duct input...
  • Page 8: 3, Gasvent Installation

    3. Gas Vent Installation Vent Check Carbon monoxide poisoning, fire and explosion hazard. Vent Pip_ Draft Hood Read and follow all instructions in this section. Failure to properly vent this furnace can result in wTypieCt/eGaa_A/ (&_,,p,_[_._ Match property damage, personal injury and/or death. "...
  • Page 9 Optional FreshAir Inlet Consult local codes for any requirements for a fresh air inlet to the Poison carbon monoxide gas hazard. furnace. For additional information on the provisions of fresh air to the furnace refer to the current edition of the "National Fuel Gas this furnace replacing...
  • Page 10 Optional Inlet Pipe Screens Optional Application For Bringing In Outside Air To This Furnace To prevent unwanted pests or foreign material from entering ter- IABLE VENT minated pipes, plastic vent screens are available from distributor in 2" and 3" sizes. Use of these screens is recommended except in cold climate areas where ice is likely to form on them.
  • Page 11: Horizontalventing

    NOTE: All PVC pipe fittings, solvent cement, primers and proce- Connecting Vent Pipes and Termination dures MUST conform to American National Standard Institute CAUTION and American Society for Testing and Materials (ANSI/ASTM) standards. Schedule 40 is the ONLY approved wall thickness. Maintain a minimum of 36"...
  • Page 12: Masonrychimney Venting

    - failure to follow these guide- I lines may cause severe property damage. Completion of Installation NOTE: These instructions apply to the NTC7/GNL series furnaces only. 1. NTC7/GNL Series furnaces - locate Iouvered door previously Draft Hood Assy. Installation (SeeFigure13) aside.
  • Page 13: Gas Supplyand Piping

    6. Gas Supplyand Pipin9 Fire and explosion hazard. Heating Value Orifice Size Manifold Specific (BTU per Natural Gas (Drill #) Type Pressure Gravity Cubic Ft.) Natural Models designated for Natural Gas are to be used 3.5" w.c. with Natural Gas ONLY. 0.9kPa 1000 Failure to follow these instructions can result in...
  • Page 14 MANIFOLD PRESSURE AND ORIFICE SIZE FOR HIGH ALTITUDE APPLICATIONS NATURALGAS MEAN ELEVATION FEET ABOVE SEA LEVEL HEATING VALUE 0 to 2000 to 3000 to 4000 to 5000 to 6000 to 7000 to BTU/CU. FT. 1999 2999 3999 4999 5999 6999 8000 3.5"...
  • Page 15: Electricalwiring

    7. Use two pipe wrenches when making c onnections toprevent Test all pipe for leaks. gasvalve from turning. If orifices where changed, make sure they are checked for 8. Flexible corrugated metal gasconnector may NOT beused leaks. inside t hefurnace o rbesecured orsupported bythe furnace orductwork.
  • Page 16: 8, Ductworkand Filter

    CAUTION iiiiiiiiiiiiiiiiiii_i_iii_!ii_ii_i!_Ji!_!i_!_!_!i!i_!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!i!!_i Electrical Connections Do NOT exceed 115V/0.8 amp. maximum current load for both the EAC terminal and the HUM terminal com- bined. 115V. 6 0Hz. NOTE: The humidifier will be powered when the furnace is fired and the circulating air blower comes on. The electronic air cleaner will be powered anytime the thermostat calls for air movement.
  • Page 17 1. Forside connections using a16"x25"internal filter, c ut o ut Insulate ductwork installed in attics or other areas exposed to theembossed areashown i nFigure 16.This willprovide a outside temperatures with a minimum of 2" insulation and 141/2" x221/2" a pproximate opening.
  • Page 18 The opening in the base is 11/4"(32mm) shorter and 11/8"(29mm ) Drop the plenum through the opening in the base. The flange narrower than the recommended size of the opening in the floor. of the plenum should rest on top of the installation of the com- This is done to maintain a 1"...
  • Page 19 Refer toFigure 22through F igure 25forguidelines toinstall fil- ters. F urnaces which require l arger f ilter media a ndhave limited Filters Installed on Two Sides clearances onone sideoffurnace, require a standoff filter rack, us,ngTwo seeFigure 24,available from your d istributor. Bottom Mounted Filter Rack...
  • Page 20: Checksand Adjustments

    CAUTION iiiiiiiiiiiiiiiiiiiiiiiiil Filter Installation If filters are only suitable for heating application, vise homeowner that filter size may need to be in- creased if air conditioning is added. A=14, Addition Of Air Conditioning (350Jnm) When a refrigeration coil is used in conjunction with this unit, it must be installed on the discharge side of the unit to avoid con- densation on the heat exchanger.
  • Page 21 Refer to Furnace Wiring Diagram for location of the heating iiiiiiiiiiiiiiiiiiiiiiiiii i i iii i! i!i ! i!i i i i i i i i i i i Main Burner and cooling speed taps located on the electronic fan control as well as location of unused blower motor speed leads.
  • Page 22: Furnacemaintenance

    10. FurnaceMaintenance CAUTION Pressure Switch It is recommended that the furnace be inspected and During regular yearly maintenance check for cracks in any tubes serviced on an annual basis (before the heating sea- on the pressure switch. son) by a qualified service technician. See "User's Information Manual".

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Ndc7/gdl series

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