These instructions must be read and understood completely before attempting installation.
Signal Words on Product
Labeling
Safety Labeling and Signal Words
DANGER,
WARNING,
CAUTION,
and NOTE
Signal Words in Manuals
The signal words DANGER, WARNING, CAUTION, and NOTE
The signal word WARNING is used throughout this manual in the
are used to identify levels of hazard seriousness. The signal word
following manner:
DANGER is only used on product labels to signify an immediate
hazard. The signal words WARNING, CAUTION, and NOTE will
be used on product labels and throughout this manual and other
The signal word CAUTION is used throughout this manual in the
manual that may apply to the product,
following manner:
DANGER - Immediate hazards which will result in severe person-
at injury or death.
WARNING - Hazards or unsafe practices which could result in
severe personal injury or death.
Signal words are used in combination with colors and/or pictures
CAUTION
- Hazards or unsafe practices which may result in or product labels.
minor personal injury or product or property damage.
NOTE - Used to highlight suggestions which wilt result in en-
z_
Safety-alert
symbol
hanced installation, reliability, or operation.
When you see this symbol on the unit and in instructions or manu-
als, be alert to the potential for personal injury.
TABLE OF CONTENTS
DIMENSIONS
...............................................
3
SAFETY CONSIDERATIONS
..................................
3
INTRODUCTION
............................................
4
CODES AND STANDARDS
...................................
5
SAFETY ................................................
5
GENERAL
INSTALLATION
................................
5
COMBUSTION
AND VENTILATION
AIR .....................
5
DUCT SYSTEMS
........................................
5
ACOUSTICAL
LINING AND FIBROUS
GLASS DUCT
.........
5
GAS PIPING AND GAS PIPE PRESSURE
TESTING
..........
5
ELECTRICAL
CONNECTIONS
............................
5
VENTING
..............................................
5
ELECTROSTATIC
DISCHARGE
(ESD) PRECAUTIONS
...........
5
LOCATION
.................................................
6
AIR FOR COMBUSTION
AND VENTILATION
....................
7
INSTALLATION
..............................................
10
UPFLOW
INSTALLATION
.................................
10
DOWNFLOW
INSTALLATION
.............................
11
FILTER ARRANGEMENT
.................................
12
AIR DUCTS .............................................
13
AIR DELIVERY
- CFM ....................................
14
ELECTRICAL
CONNECTIONS
............................
20
115-V WIRING
..........................................
20
J-BOX
RELOCATION
....................................
20
ELECTRICAL
CONNECTION
TO J-BOX
....................
20
ELECTRICAL
DATA ......................................
21
24-V WIRING
...........................................
22
ACCESSORIES
.........................................
22
VENTING
..................................................
23
GENERAL
VENTING
REQUIREMENTS
.....................
23
MASONRY
CHIMNEY
REQUIREMENTS
....................
24
APPLIANCE
APPLICATION
REQUIREMENTS
...............
26
ADDITIONAL
VENTING
REQUIREMENTS
..................
26
SIDEWALL VENTING
....................................
27
START-UP,
ADJUSTMENT,
AND SAFETY CHECK
...............
30
GENERAL
..............................................
30
START-UP
PROCEDURES
...............................
30
ADJUSTMENTS
.........................................
31
SPEED SELECTION
.....................................
32
CHECK SAFETY CONTROLS
.............................
33
CHECKLIST
............................................
34
ORIFICE SIZE AND MANIFOLD
PRESSURE
................
35
SERVICE AND MAINTENANCE
PROCEDURES
.................
39
CARE AND MAINTENANCE
...................................
39
SEQUENCE
OF OPERATION
.................................
43
WIRING DIAGRAM
..........................................
44
TROUBLESHOOTING
GUIDE .................................
45
IS09001
Use of the AHRI Certified
TM Mark indicates
a manufacturer's
participation
in the program.
For verification
of certification
for individual
products,
go to www.ahridirectory.org
.
PERSONAL INJURY, AND/OR PROPERTY
DAMAGE HAZARD
Failure to carefully read and follow this warning could
result in equipment
malfunction,
property damage,
3ersonal injury and/or death.
Installation
or repairs made by unqualified
persons
could
result
in equipment
malfunction,
property
damage, personal injury and/or death.
The information contained in this manual is intended for
use by a qualified service technician familiar with safety
3rocedures and equipped with proper tools and test
instruments.
Installation must conform with local building codes and
with the
Natural
Fuel Gas Code
(NFCG)
NFPA
54/ANSI Z223.1, and National standards of Canada
CAN/CSA-B149.1
and .2 Natural Gas and Propane
Installation Codes.
INSTALLER: Affix these instructions on or adjacent to the furnace.
CONSUMER:
Retain these instructions for future reference.
Portions of the text and tables are reprintedfrom NFPA 54/ANSI Z223.t -20096), with permission of National Fire Protection Association, Quincy, MA 02269 and American Gas Association, Washing-
ton, DC 20001. This reprinted material is not the complete and official position of the NFPA or ANSI, on the referenced subiect, which is represented only by the standard in its entirety,
PrintedinU.S.A.
441 01 1402 02 May. 2012