Table of Contents
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& Start-Up Instructions
PHI P, PH2P
Single-Packaged
Heat Pump Units
NOTE:
Read the entire instl_action manual before starting the installation
TABLE OF CONTENTS
SAFETY ( ONSIDERATIONS
2
INTRODUCTION ..........................................................................................................................................................................................................
2
..........................................................................................................................................................................
2
Check Equipment .....................................................................................................................................................................................................
2
IDENTIFY UNIT ................................................................................................
2
INSPECT SHIPMENT ............................................................................................
3
Provide Lnit Support .................................................................................................
3
ROOF CURB ......................................................................................................................................................................................................
3
SLAB MOUNT ...................................................................................................................................................................................................
4
GROUND MOUNT ...............................................................................................
4
Provide Clearances .................................................................................................
5
Rig and Place Unit ...................................................................................................................................................................................................
5
INSPE( TION ......................................................................................................................................................................................................
5
INSTALLATION ................................................................................................................................................................................................
5
Select and Install Ductwork ................................................................................................
7
8
Provide fbr (ondensate
9
Install Electrical Connections .......................................................................................
11
ROUTING POWER LEADS INTO UNIT ..............................................................................
11
CONNE(TING
11
POWER WIRES (24-V) .........................................................................
11
SPE(IAL
13
PRE-START-L P ......................................................................................................
17
START-UP ...............................................................................................................
18
(beck for Refi'igerant Leaks ........................................................................................
18
Start-Up Adjustments ..............................................................................................
19
CHECKING (00LING
AND HEATING
CONTROL OPERATION ...........................................................................................
I9
CHE(KING
AND ADJUSTING
REFRIGERANT
(HARGE
........................................................
19
CHARGE ...........................................................................................
19
19
TO USE COOLING CHARGING (HARTS
19
20
21
22
22
OUTDOOR COIL, INDOOR (OIL, AND
22
23
24
25
Indoor airflow .........................................................................................................................................................................................................
25
Metering device ......................................................................................................................................................................................................
25
Liquid line strainers ................................................................................................................................................................................................
26
High Flow Valves ..................................................................................................................................................................................................
26
27
27
Check defiost them_ostat
27
27
Form:
IM-PH1P-04
Cancels:
tM-PHIP-03
Printed in U.S.A.
11-02
Catalog No.
53PH-1P7
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Summary of Contents for Payne PH1P018
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Page 1: Table Of Contents
& Start-Up Instructions PHI P, PH2P Single-Packaged Heat Pump Units NOTE: Read the entire instl_action manual before starting the installation TABLE OF CONTENTS SAFETY ( ONSIDERATIONS INTRODUCTION .......................................... RECEIVrNG AND INSTALLATION ..................................Check Equipment ........................................IDENTIFY UNIT ....................INSPECT SHIPMENT .................... Provide Lnit Support .................... -
Page 2: Safety
TROUBLESHOOTING START-UP ( HECKLIST NOTE TO INSTALLER READ THESE INSTRU(TIONS (AREFULLY COMPLETELY befbre installing this unit. Also, make sure the Owner's Manual and Service Instl_/ctions are left with the unit after installation. C99001 Fig. l--ModeJ PHIP/PH2P SAFETY CONSIDERATIONS Installation and servicing of air=conditioning equipment can be hazardous... -
Page 3: Inspect Shipment
N PT [087] C00137 CENTER OF GRAVITY UNIT WEIGHT UNiT HEIGHT UNIT IN. (MM) ELECTRICAL CHARACTERBSTICS IN. (MM) ¥ "A" PH1P018 208/230-1-60 128.4 37.02 (940.3) 19.5 (495.3) 13.7 (348.0) 15.0 (381.0) PH1 P024 208/230-1-60 131.1 39.02 (991.1) 19.7 (500.4) 13.9 (353.1) 15.0 (381.0) -
Page 4: Slab Mount
..lITIl 'ffTT IIIIIlllIllllllIl SUPPL? • RETURN DQCT DUCT 4020 OPENING • OPENING [15631 [4 631 [13 8_] 88 5 {3 48} TOP VIEW REAR VIEW REtiRED CLEARAr_ES TO COMBJSTIBLE MATL REQUIRE_ CLEARANCE FOR OPERATION AND SERVICING MIllIMETERS [IN] MILLIMETERS [IN1 TOP OF UNIT .......... -
Page 5: Provide Clearances
C00071 CORNER WEIGHTS (SMALL CABINET) CORNER WEIGHTS (LARGE CABINET) Unit Unit Total Weig ht Total Weight Corner Weight 1 Corner Weight 1 Corner Weight 2 Corner Weight 2 "O Corner Weight 3 Corner Weight 3 Corner Weight 4 Corner Weight 4 CORNER WEIGHTS {Small Cabinet_ CORNER WEIGHTS (Lame Cabinet_ _tnit... - Page 6 ODS CATALOG NUMBER IN. (MN) IN. {MM) IN. (MM) IN. (NM) CPRFCURB006A00 8 (203) 11(279) 161/2 (419) 28-3/4 (730) PH1P018-042 PH2P024-036 CPRFCURB007A00 14 (356) 11(279) 161/2 (419) 28-3/4 (730) CPRFCURB098A00 8 (203) 16 3/16 (411) 17 3/8 (441) 40-1/4 (1022)
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Page 7: Select And Install Ductwork
MAXIMUM ALLOWABLE DIFFERENCE (in) C99065 Fig. 6--Unit Leveling Tolerances IIIII lllll lllll 2" I ±I EVAP.COIL COND. COIL C99096 Fig. 7--Slab Mounting Detail HANDHOLD HOOK ..FEED m_I_ C99067 Fig. 8--Threading Belt Attach the 2 safety straps directly to the clevis or hook at the 4 rigging brackets DO NOT attach the safety... -
Page 8: Converting Horizontal Dis(Harge Units To Dovv_Flow (Vertical) Dis
TIE DOWN STRAP AROUND PERIMETER OF UNIT AND THROUGH SPACE IN BRACKET ASSEMBLY SEE DETAIL A C99075 MAXIMUM WEIGHT UNiT {INCLUDES SHIPPING SKID) Size PH1P018 138.4 19.5 495.3 16.75 425.5 PH1P024 141.1 18.5 469.9 16.75 425.5 PH1P030 140.2 19.5 495.3 17.50 444.5... -
Page 9: Provide Fbr
C00139 Fig.10--Typical Installation NOTE: Avoid ab_/pt duct s ize increases and reductions, Abrupt change induct size adveisely a_:_cts airper%m_ance PROCEDURE 6--PROVBDE FOR CONDENSATE DISPOSAL NOTE: Ensure that c ondensate-water disposal lllethods comply withlocal codes, restrictions, and practices. Horizontal Duct Covers C99030 Fig, 11--PH2P with Duct Covers... - Page 10 Table l--Physical Data UNIT SIZE PH1PO18 PH1PO24 PH1PO3O PH1P036 PH1PO42 PN1PO48 PH1POG0 NOMINAL CAPACITY (ton) 1-1/2 2-1/2 3-1/2 OPERATBNG WEBGBT (_b.) COMPRESSOR QUANTITY TYPE RECIPROCATING COMPRESSOR SCROLL COMPRESSOR REFRIGERANT R-22 REFRIGERANT METERING DEVICE AccuRater@ Refrigerant {R-22) Quantity (_b.) 7.85 ORIFICE ID (in.) 0.053 0.061...
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Page 11: Install Electrical Connections
Table 4--Minimum Airflow for Reliable Electric Heater Operation (Cfm) sBzE P.2Po24 P.2PoaoI P.2Poa6n PH2P042 n P.2PO48U P.2PO6O AI*FLOW(CFM) n 1000" 1200 1400 1600 200O * The 030 size models must be run on medium or high speed when used in conjunction with 15 kw electric heat accessory PROCEDURE 7--BNSTALL... - Page 12 Table 5--Electrical Data--PHIP VOLTAGE COMPRESSOR ELECTRIC NEAT SINGLE POINT POWER SUPPLY UNIT PH1P RANGE V-PN-HZ SIZE FUSE OR Nominal MOCP CKT BKR 14.0/140 20/20 3.8/50 181/208 36.5/400 40/45 208/230-1-60 5.4/72 260/300 46.4/51 5 50/60 75/10.0 361/417 59.1/660 60/70 18.9/189 25/25 3.8/50 181/208 41.5/449...
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Page 13: Spe
TaMe 6--Electrical Data--PH2P VOLTAGE COMPRESSOR ELECTRIC HEAT SINGLE POINT POWER SUPPLY UNIT PH2P RANGE WPH=HZ S_ZE FUSE Nominal Kw _ MOCP 164/164 20/20 3.8/50 181/208 390/424 40/45 10.8 208/230-1-60 5.4/72 260/300 489/539 60/60 7.5/10.0 361/417 70/70 61 5/685 25/25 205/205 3.8/50 181/208 45/50... - Page 14 SCHEMATIC FIELD 208/230-1-60 .C,--/ _BLK __,__w_ OLN_OLN MAXIMUM WIRE WlBLK SIZE 2 AWG SUPPLY II_I USED WITH POWER __W4 _¢Ap21cAp2 YBERLN_ )OFM ACCESSORY EQUIP BLK_ {50JS036 ONLY) COMP NAXWIRE YEL_ FOR S KW)_ BLU_ /___TD_ _&_To_LV)NED SPEED BO AMP 1"' ,EL o :E:T Sm USED...
- Page 15 SCHEMATIC 208/230-3-60 MAXIMUMWIRE S'ZE2AW° W2YEL USED WITH I%EOUIP GND ..Wl2111BLU COMP ACCESSORY ELECT HEAT OPTION ONLY USED WITH 5 & IOKW (0_ I 060) MAXWlRE HEATER OPTIC & USED WITH ACCESSORY ELECTHEAT OPTION ONLY USED WITH HEATER OPTIC (024 060) 19.9 {042...
- Page 16 SCHEMATIC _M_MA%G!E iIIF_POWERw2 YE'L ___i w2 0LU l ..! ! EQUIP ACCESSORY I_BLK-- ELECT HEAT TO HTH OPTION ONLY IIHI_ USED WITH --_YEL HEATER OPTIONS TO HTR 5, lO,I5 & 20 MAXIWlREAwG L< TO HTR --W25 YEL_W26 YEL_ Will BLU_wI09 ACCESSORY ELECTRIC...
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Page 17: Pre-Start-L P
EXAMPLE: Supply voltage is 460-3-60. AB = 452 v LEGEND FLA -- Fult Load A mps AC = 455 v LRA -- Locked Rotor Amps 452 + 464 + 455 Average Voltage = MCA -- Minimum Circuit Amps MOCP - - Maximum Overcurrent Protection BC = 464 v... -
Page 18: Start-Up
24 V Circuit Breaker 24 Volt Compartment C99070 Fig. 19--Control Wiring Plate TRANSFORMER CONTAINS A MANUAL RESET OVERCURRENT PROTECTOR IT WILL NOT AUTOMATICALLY RESET DISCONNECT POWER AND INSTALL LOCKOUT TAG PRIOR TO SERVICING THIS COMPARTMENT MUST BE CLOSED EXCEPT WHEN SERVICING C99058 Fig. -
Page 19: Start-Up Adjustments
MOTOR SHAFT MOTORANDFANHUB C99009 Fig. 21--Fan Blade Clearance Reclaim refi'igerant and evacuate refl'igerant system to 500 microns if no additional leaks are found Charge unit with R°22 refi'igerant, using a volumetric-charging cylinder or accurate scale. Refer to unit rating plate for required charge. -
Page 20: Indoor Airflow And Airflow Adjustments
OUTDOOR COIL INDOOR COIL Bypass Position Metering Position LEGEND HPS - High Pressure Switch LCS - Loss of Charge Switch Accurate€' Metering Device Arrow indicates direction of flow C00095 Fig. 22--Typical Heat Pump Operation, Heating Mode INDOOR COIL OUTDOOR COIL Meterh/g Position Bypass... -
Page 21: Maintenance
BaBance Point Worksheet Based on Indoor Entering Air of 70 F and Rated CFM £ m_50 I© D ° -4_=030 -4k_ 036 ==x-= 042 --_-- 048 ®_ I® -,,,a,_ 060 "E 20 Outdoor Air Temp (Deg F) C00093 Fig, 24--PH2P Balance Point Worksheet For 460-v OE Motors... -
Page 22: Air Filter
Balance Point Worksheet Based on Indoor Entering Air of 70 F and Rated CFM £ zo° oO_ 4o 0O 0_ :n® "E 20 Outdoor Air Temp (Deg F) C00094 Fig. 25--PHIP Balance Point Worksheet The minimum maintenance requirements %r this equipment are as follows: 1. -
Page 23: Outdoor Fhn
Tabme 7--Wet Colt Delivery Unit PHIP 018-060 (Deduct 10 percent for 208oV)* MOTOR EXTERNAL STATIC PRESSURE {IN. WG} UNiT SPEED Watts Watts Watts High Watts Watts Watts High Watts Watts 1203 1120 1062 1004 Watts High 1141 1027 Watts 1499 1421 1351 1281... -
Page 24: Electrical Controls And Wiring
Table 8--VVet Coil Delivery Unit PH2P 024°060 (Deduct 10 percent for 208oV}* MOTOR EXTERNAL STATIC PRESSURE (IN. WG) UNIT SPEED Watts Watts Watts High Watts Watts 1202 1170 1079 Watts High 1174 Watts 1374 1290 1205 1116 1020 Watts 1500 1408 1301 1190... -
Page 25: Refrigerant Circuit
OUTDOOR TEr_!P (018) 60HZ CHARGING CHART (024) 60HZ CHARGING CHART SUCTION LiNE TEMPERATURE SUCTION LiNE TEMPERATURE SUCTION LINE TEMPERATURE 50JS500088 SUCTION LINE TEMPERATURE 26--Coolinc Chart, PHI P 018 Unit 0°°°26 27=Coolinc Chart, PHIP 024 Unit c00027 (030) 60HZ CHARGING CHART OUTD00RTP4P (036) 60HZ CHARGING CHART... -
Page 26: Liquid Line Strainers
(042) 60HZ CHARGING CHART (048) 60HZ CHARGING CHART ;_-_ °551 _60 _ ._;_ ,_ _ _3_414a" iiiiiiiiiiii_ C0_6050 iiiiiiii 60.0 SUCTION LINE TEMPERATURE (:F} SUCTION LINE TEMPERATURE SUCTION LINE TEMPERATURE (:C) 50JS500091 SUCTION LiNE TEMPERATURE (:C) 50JS500092 30--Coominc PHIP 042 Unit C00030 Fig. -
Page 27: Time-Delay Relay
Table 10--ELECTRIC HEAT PRESSURE DROP TABLE Small Cabinet STATIC 1000 1100 1200 1300 1400 1500 1600 5 kw 0.00 0.0O O.00 0.00 0.00 0.00 O.00 0.00 0.02 0.04 0.06 0.07 10 kw 0.00 0.00 0.00 0.00 0.00 0.02 0.04 0.06 0.07 0.09 0.10... - Page 28 35--Coomin_ Chart, PH2P 036 Unit C99033 Fig. 38--Cooling Charging Chart, PH2P 060 Unitos 99036...
- Page 29 STUB TUBE DEFROST THERMOSTAT C99092 Fig. 40--Defrost Thermostat C99097 Fig. 3g--Refrigerant Circuit...
- Page 30 Tabme li--CoolingandHeating Troubleshooting Chart SYMPTOM CAUSE REMEDY Power Failure Call power company Fuse blown or circuit breaker tripped Replace fuse or reset circuit breaker Defective thermostat, contractor, transformer, Replace component control relay or defrost board Determine cause and correct Insufficient line voltage Compressor and outdoor...
- Page 31 Table1 l--CoolingandHeating T roubleshooting Chart ( Cont'd) SYMPTOM CAUSE REMEDY Replace filter (Cool) Dirty air filter Move timer on control board to 30 minute (Heat) Outdoor coil frosted between defrost cycles Low refrigerant charge Check for leaks repair and recharge Remove source of restriction Metering device or low side restricted SUCtiOn...
- Page 32 © 2002 Payne Heating & Cooling Box 70, Indianapolis, IN 46206 _32 _ ] 1o02 imphlp04 Catalog No. 53PH-1P7...