Table of Contents
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Mnstallation
PH1Z024-060
Packaged Heat
Pump Units
Mnstructions
7-03
NOTE:
Read the entire instrt/ction manual before starting the installation.
TABLE OF CONTENTS
SAFETY ( ONSIDERATIONS
2
2
RECEIVrNG AND INSTALLATION
..........................................................................................................................................................................
6
Check Equipment .....................................................................................................................................................................................................
6
IDENTIFY UNIT .................................................................................................
6
INSPECT SHIPMENT ........................................................................................................................................................................................
6
Provide Unit Support ................................................................................................................................................................................................
6
SLAB MOL_T ...................................................................................................................................................................................................
6
GROL ND MOUNT ...............................................................................................
6
Provide ( learances .................................................................................................
6
Place Unit .................................................................................................................................................................................................................
6
Select and Install Ductwork .....................................................................................................................................................................................
6
(PH1Z060 ONLY) ..........................................................................................
6
7
Provide fbr (ondensate
7
Install Electrical Connections .........................................................................................
9
....................................................................................
9
ROUTING POWER LEADS INT() UNIT .................................................................................
9
CONNECTING
GROUND LEAD TO E.KIT GROUND ............................................................
l0
ROUTING CONTROL POWER WIRES ..............................................................................
10
ELECTRIC HEAT WIRING ............................................................................
l0
SPE(IAL
PRO(EDURES
FOR 208-V OPERATION ...................................................................
I 1
PRE-START-L P ....................................................................................................
11
START-UP ..............................................................................................................
12
(heck fbr Refi'igerant Leaks ..........................................................................................
12
12
Start=L p Cooling Section and Make Adjustments ........................................................................
12
CHECKING (OOLING
12
ROTATION ........................................................................................
13
Refrigerant ( harge ..................................................................................................
I3
NO CHARGE ....................................................................................................................................................................................................
13
LOW CHARGE COOLING .............................................................................................................................................................................
13
CHART ...........................................................................................................................................
13
HEATING MODE CHARGE ..........................................................................................................................................................................
13
Indoor Airflow and Airflow Adjustments .............................................................................................................................................................
13
FOR 208/230-V .................................................................................................................................................................................................
14
14
15
RELIEF VALVE ..............................................................................................................................................................
15
15
15
15
15
(00LING
15
HEAT PUMP HEATING
15
DEFROST
17
ELECTRIC RESISTANCE
HEATING
17
Form:
tM-PHIZ-02
Cancets:
IM-PH1Z-01
Printed in U.S.A.
Catalog No.
53PH-1Z7
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Related Manuals for Payne PH1Z024
Summary of Contents for Payne PH1Z024
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Page 1: Table Of Contents
Mnstallation Mnstructions PH1Z024-060 Packaged Heat Pump Units 7-03 NOTE: Read the entire instrt/ction manual before starting the installation. TABLE OF CONTENTS SAFETY ( ONSIDERATIONS INTRODUCTION RECEIVrNG AND INSTALLATION ..................................Check Equipment ........................................IDENTIFY UNIT ....................INSPECT SHIPMENT ......................................Provide Unit Support ........................................ -
Page 2: Safety
MAINTENANCE Air Filter tnit Top Removal (Outdooro(oilSide) [ndool Blowel and Motor Outdoor (oil, Indoor (oil, and Condensate Drain Pan Outdoor Fan ......................Electrical Controls and Wiring ....................................Refrigerant Circuit ........................................Indoor Airflow ........................................Metering Devices ........................................Lubrication ..........................................Liquid Line Strainer ........................................ High Flow Valves ........................................ - Page 3 REQUIRED CLEARANCE TO COMBUSTIBLE MATL. P95'] 0 ......408 6 06© ....INCHES [mm} TOP OF UNIT ..................DUCT SiDE OF UNIT ................SIDE OPPOSITE DUCTS ..............BOTTOM OF UNIT ................. NEC. REQUIRED CLEARANCES, INCHES [mini BETWEEN UNITS, POWER ENTRY SIDE ........4200 11066 8I UNITAND...
- Page 4 4080 REQUIRED CLEARANCETO DOMgUSTIBLE MATL. INCHES [mm] TOP OF UNiT ..................DUCT StDE OF UNIT ................Z222222222222ZZZZZZZZII_ SIDE OPPOSITE DUCTS ................BOTTOM OF UNIT ................. NEC. REQUIRED CLEARANCES. INCHES [mrn] BETWEEN UNITS, POWER ENTRY SIDE ........4200 I066 8] UN T AND UNGROUNDED SURFACES, POWER ENTRY S DE ¸36¸00 9 40 UNIT AND BLOCK OR CONCRETE WALLS AND OTHER...
- Page 5 DIMENSIONS IN E] ARE IN INCHES _3527 REQUIRED CLEARANCE TO COMBUSTIBLE MATL. [1389] INCHES [mml _537 1176 _352.8 TOP OF UNIT ..................[211] [463] [1389] DUCT SIDE OF UNIT ................SIDE OPPOSITE DUCTS ..............BOTTOM OF UNIT ................. NEC. REQUIRED CLEARANCES, INCHES [mm} BETWEEN...
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Page 6: Check Equipment
Manu_tcturer is not responsible fbr any damage incurred in tlansit. (beck all items against shipping tist. Immediately notify the nearest Payne Air Conditioning ofi[lce if"any item is missing To prevent loss or damage, 1cave all parts in original packages until installation... -
Page 7: Provide
4 Install 2 hando%m_ed flanges onto return air opening in holes provided to %m_ a rectangle aronnd the remm air opening Install remaining 2 handoformed flanges around discharge air opening in holes provided 6. Ductwork can now be attached to flanges. When designing and installing ductwork,... - Page 8 HAND FORM STRAIGHT PIECE C00006 Fig. 6--gJanges Bnstalmed on PHIZ060 Units C00007 Fig. 7--Area Not to Be DriJJed More Than 3/4°in. If the installation requires draining the condensate water away fi'om the unit, install a 2°in trap using a 3/4-in. OD robing or pipe.
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Page 9: Install Electrical Connections
Table I -- Physical Data UNiT PHIZ OPERATING WEBGNT (_bs) COMPRESSOR TYPE Scroll R-22 REFRIGERANT Charge (tb) REFRBGERANT METERBNG DEVICE AcutroF M System OUTDOOR COIL Copper Tubes, Aluminum Plate Fins Rows...Fins/in. 1...17 2...17 1._17 2...17 2...17 2...17 11.1 11.1 12.7 Face Area (sq ft) Pro _etter OUTDOOR-FAN... -
Page 10: Routing Control Power Wires
FROM POWER 77 SOURCE pu_erW)ring --¢ontroIWidng "Separated_sconnectpe_NEC @ Na_ol_alElec_r4calCode required breec rchea erwhen snge _n_conection isnot used C00008 Table 2--Minimum Airflow for Safe Electric Heater Operation (CFM) SIZE 060 1 1050 1200 1500 Fig, 8--Typical installation 1_'(25ram) MtN. TRAP 2" (50mm) MiN. C99013 Fig. -
Page 11: Pre-Start-L P
SPECIAL PROCEDURES FOR 208oV OPERATION WARNING: Make sure that the power suppmy to the unit is switched OFF and instal1 lockout tag before making wiring changes. Electrical shock can cause serious injury or death. 1. Remove wirenut from connection of ORG wire to BLK wire Disconnect the ORG transl\_rmer-primary... -
Page 12: Start-Up
COMPRESSOR TRANSFORMER CONTACTOR ELECTRIC GROUND INDOOR OUTDOOR MOTOR HIGH HEATER COMPRESSOR VOLTAGE FUSES RELAY START CAPACITOR LEADS C00011 Fig. 12--Control Wiring d. Inspect coil fins. If damaged during shipping and handling, carefully straighten fins with a fin comb. 3. Verify the %llowing conditions: a Make... -
Page 13: Compressor Rotation
PROCEDURE 3--REFRIGERANT CHARGE Refrigerant (harge Amount of refrigerant charge is listed on unit nameplate and in Table I. Re_I [o Payne Ret'rigerant Service Techniques Manual, Refrigerants section. Unit panels must be in place when unit is operating during charging procedure. -
Page 14: For 208/230-V
SCHEMATIC 208/230 1 80 _m_EL_ MAXIMUM WIRE EQUIP SIZE SUPPLY USED WITH ACCESSORY ELECTRIC HEAT OPTION ONLY. USED WITH HEATER OPTIONS S&IQKW (024 042_ SIZE MAXIMUM WIRE C]CH F_ USED WITH (024,030,042,048 _ OBO) ACCESSORY ELECTRIC HEAT OPTION ONLY. USED WITH HEATER OPTIONS... -
Page 15: Lnit Contlols
- .BRN..(C, OM_AON_) wl_.,_ - _vLo_sT_p_2L _ CONTACTOR 2 UNIT POWER WIRING FUSE BLOCK CONTACTOR AUTO-LIMIT co06RT i Fig. 15B--Accessory Electric Heater Wiring To change the speed of the indoor fan motor (IFM) f?om tow speed to high speed, remove the red lead flora the indoor-fhn relay (IFR). - Page 16 --> Table 3--Electrical Data--PHIZ UNIT PHIZ VOLTAGE ELECTRIC NEAT COMPRESSOR SINGLE POINT POWER SUPPLY SIZE RANGE V-PH-HZ FUSE (=SERIES, Nominal KW* MOCP USED) 176/176 25/25 3.8/50 183/208 404/436 45/45 11.4 024=311 208/230-1-60 5.6/75 269/31 3 51 2/567 60/60 75/10.0 361/417 70/70 627/697 184/184...
- Page 17 EXAMPLE: Supply voltage is 460-3-60. AB = 452 v LEGEND AC = 455 v Fult Load Amps 452 + 464 + 455 Locked Rotor Amps Average Voltage = Minimum Circuit Amps BC = 464 v MOCP Maximum Overcurrent Protection 1371 Rated Load Amps CKT BKR -- Circuit Breaker = 457...
- Page 18 _UTDOOR TEMF >F ..i 90 7585 2429 5565 1318 7..s45:s0 207m 30 SUCTION LINE TEMPERATURE (°F} SUCTION LINE TEMPERATURE ('C SUCTION LINE TEMPERATURE (°C) PHIZ036 Unit 000164 .20--Coolin_ PHIZ048 Unit c00166 18--Coolin¢ 345 i 50 207m 30 £ £...
- Page 19 NOTE T() EQI. IPMENT OWNER: Consult your local dealer about the availability of a maintenance contract. Z_x WARNING: The ability to properly perform maintenance on this equipment requires certain expertise, mechanical skills, tools and equipment. If you do not possess these, do not attempt to perform any maintenance on this equipment,...
- Page 20 TaMe 4--Dry Coil Delivery* Horizontal Discharge (Deduct 10 percent for 208 Volt Operation) 230 AND 460 VOLT External Static Pressure (in. wg) Unit Motor Speed Watts/CFM Watts Watts 1131 1090 1038 Watts High 1391 1338 1285 1200 1115 1018 Watts Watts 1131 1090...
- Page 21 Table 5--Wet Coil Pressure UNIT SiZE ABRFLOW PRESSURE DROP 0N. We) PHlZ (CFM) 0.02 0.05 0.06 0.07 0.06 1000 0.06 1200 0.08 1000 0.07 1200 0.09 1400 0.11 1600 0.12 1000 0.04 1200 0.06 1400 0.08 1600 0.09 1400 0.07 1600 0.08 1800...
- Page 22 C00021 Fig. 21--Outdoor-Fan Adjustment (024=048 Size) C02017 Fig. 22--OutdooroFan Adjustment (060 Size) (beck to ensure no wires are touching refrigerant tubing o1"sharp sheet metal edges Move and secure wires to isolate fi'om robing and sheet metal edges After inspecting the electrical controls and wiring, replace...
- Page 23 OUTDOOR COIL Check Valves Open Closed Open Closed LEGEND Loss of Charge Switch Acutrol Metering Device Check Valve (Arrow indicates direction of flow) HEATING CYCLE 1 Hot gas from compressor flows through the 4-way valve and is 3. Each circuit evaporates the refrigerant and the circuits are com- directed to the cooling liquid line check valve...
- Page 24 OUTDOOR COIL INDOOR COIL Check Valves Closed Open Closed Open LEGEND Loss of Charge Switch Acutrol Metering Device Check Valve (Arrow indicates direction of flow) COOLING CYCLE 1. Hot gas from compressor flows through the 4-way valve and is 3 Each circuit evaporates the refrigerant and the circuits are com- directed...
- Page 25 Balance Point Worksheet 80000 60000 }-- o @@_Q- 50000 c,')O o88o 30000 20000 10000 Outdoor Temp (Deg C01038 Fig. 25-PHIZ Balance Point Chart...
- Page 26 Table 8--Troubleshooting--Cooling andHeating CAUSE REMEDY SYMPTOM Power Failure Call power company Loss of Charge Evaluate unit for possible refrigerant leak 8witch open Reslace fuse or reset circuit breaker Fuse blown or circuit breaker tripped Defective thermostat, contractor, transformer, Reptace component Compressor outdoor will...
- Page 27 START-UP CHECKLIST AND STORE BNJOB (REMOVE FILE) L PRELIMINARY INFORMATION Model No ................................Serial No ................................Date ..................................Technician ................................Customer In_brmation(Name/Addre ss) IL PRE-START-UP Verify that all packing materials have been removed _kom unit Verify that condensate connection is installed per installation instructions Check all electrica! connections and terminals _br tighmess Check wire proximity to refiigerant robes and sheet metal edges Check that indoor (indoor) air filter is clean and in place...
- Page 28 Catalog No. 53PH-1Z7 © 2003 Payne Heathlg & Cooling P.O. 70, Indianapolis, iN 46206...