Payne PH3A Installation Instructions Manual

R-410a split-system heat pump 1-1/2 -5 tons (018-060)

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SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service, maintenance,
or use can cause explosion, fire, electrical shock, or other
conditions which may cause death, personal injury, or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The qualified
installer or agency must use factory- -authorized kits or accessories
when modifying this product. Refer to the individual instructions
packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing,
and work gloves. Use quenching cloth for brazing operations.
Have fire extinguisher available. Read these instructions
thoroughly and follow all warnings or cautions included in
literature and attached to the unit. Consult local building codes and
National Electrical Code (NEC) for special requirements.
Recognize safety information. This is the safety- -alert symbol
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury. Understand
these signal words: DANGER, WARNING, and CAUTION. These
words are used with the safety- -alert symbol. DANGER identifies
the most serious hazards which will result in severe personal injury
or death. WARNING signifies hazards which could result in
personal injury or death. CAUTION is used to identify unsafe
practices which may result in minor personal injury or product and
property damage. NOTE is used to highlight suggestions which
will result in enhanced installation, reliability, or operation.
WARNING
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal
injury or death.
Before installing, modifying, or servicing system, main
electrical disconnect switch must be in the OFF position.
There may be more than 1 disconnect switch. Lock out
and tag switch with a suitable warning label.
WARNING
!
UNIT OPERATION AND SAFETY HAZARD
Failure to follow this warning could result in personal injury
or equipment damage.
R- -410A refrigerant systems operate at higher pressures than
standard R- -22 systems. Do not use R- -22 service equipment
or components on R- -410A refrigerant equipment.

Installation Instructions

!
!
R- -410A SPLIT- -SYSTEM
1- - 1/2 - - 5 TONS (018- -060)
GENERAL
INSPECT NEW UNIT
After uncrating unit, inspect thoroughly for hidden damage. If
damage is found, notify the transportation company immediately
and file a concealed damage claim.
LOCATION
Check local codes for regulations concerning zoning, noise,
platforms, and other issues.
Locate unit away from fresh air intakes, vents, or bedroom
windows. Noise may carry into the openings and disturb people
inside.
Locate unit in a well drained area, or support unit high enough so
that water runoff will not enter the unit.
Locate unit away from areas where heat, lint, or exhaust fumes will
be discharged onto unit (as from dryer vents).
Locate unit away from recessed or confined areas where
recirculation of discharge air may occur (refer to CLEARANCES
section of this document).
Roof- -top installation is acceptable providing the roof will support
the unit and provisions are made for water drainage and
noise/vibration dampening.
NOTE: Roof mounted units exposed to wind may require wind
baffles. Consult the manufacturer for additional information.
CLEARANCES
When installing, allow sufficient space for airflow clearance,
wiring, refrigerant piping, and service. Allow 30 in. (762 mm)
clearance to service end of unit and 48 in. (1219 mm) above unit.
For proper airflow, a 6 in. (152 mm) clearance on 1 side of unit and
12 in. (305 mm) on all remaining sides must be maintained.
Maintain a distance of 24 in. (610 mm) between units or 18 in.
(457 mm) if no overhang within 12 ft. (7.3 m). Position so water,
snow, or ice from roof or eaves cannot fall directly on unit.
On rooftop applications, locate unit at least 6 in. (152 mm) above
roof surface.
Do not install unit under roof overhangs unless gutters are present.
A minimum vertical clearance of 48 inches (1219 mm) is required
to the overhang.
Inside corner locations on single story structures require
evaluation. Large overhanging soffit may cause air recirculation in
a corner area even though recommended minimum clearances are
maintained. As a guide, locate the unit far enough out so that half
of the discharge grille is out from under the soffit.
When placing two or more units side- -by- -side, provide a minimum
of 18 inches (457 mm) between units.
Provide minimum service clearance of 24 inches (610 mm) from
control box corner and side service panel.
PH3A, PH4A
HEAT PUMP

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Summary of Contents for Payne PH3A

  • Page 1: Installation Instructions

    PH3A, PH4A R- -410A SPLIT- -SYSTEM HEAT PUMP 1- - 1/2 - - 5 TONS (018- -060) Installation Instructions SAFETY CONSIDERATIONS GENERAL INSPECT NEW UNIT Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock, or other After uncrating unit, inspect thoroughly for hidden damage.
  • Page 2: Refrigeration System

    UNIT SUPPORT NOTE: Unit must be level ± 2 degrees (3/8 inch rise or fall per 3/8” Dia. Tie Down Knockouts foot of run) or compressor may not function properly. In Base Pan (2 places) Ground Level Installation The unit must be level and supported above grade by beams, platform, or a pad.
  • Page 3 When installing a hard shut- -off TXV on an indoor coil, follow the WARNING instructions provided with the new TXV. A typical hard shut- -off TXV installation is shown in Fig. 2. PERSONAL INJURY and ENVIRONMENTAL HAZARD INDOOR COIL Failure to relieve system pressure could result in personal EQUALIZER TUBE injury and/or death.
  • Page 4 Service valve bodies are brass and suction tube stub is copper. CAUTION BRASS NUT ADAPTER TUBE UNIT OPERATION HAZARD PLASTIC WASHER Failure to follow this caution may result in improper product operation. Do not bury more than 36” (914 mm) of line set PISTON underground.
  • Page 5: Electrical Wiring

    ELECTRICAL WIRING Line set and indoor coil should be evacuated using the recommended deep vacuum method of 500 microns. If deep WARNING vacuum equipment is not available, the alternate triple evacuation method may be used by following the specified procedure. If vacuum must be interrupted during the evacuation procedure, ELECTRICAL SHOCK HAZARD always break vacuum with dry nitrogen.
  • Page 6: Defrost System

    NOTE: WHEN USING OUTDOOR THERMOSTATS, W MUST BE ENERGIZED WHEN REQUESTING SUPPLEMENTAL HEAT. SYSTEMS WITH ONE OUTDOOR THERMOSTAT SYSTEMS WITH TWO OUTDOOR THERMOSTATS OUTDOOR INDOOR THERMOSTAT DEFROST THERMOSTAT INDOOR OUTDOOR DEFROST SPLICE SUBBASE SPLICE BOARD SPLICE SPLICE SUBBASE BOARD CONNECTION CONNECTION CONNECTION CONNECTION...
  • Page 7: Refrigerant Charge

    REFRIGERANT CHARGE H9C1 A. COOLING MODE Outdoor units are shipped with a refrigerant charge to match a specific indoor coil and 15 feet (4.6 m) of refrigerant line. If shorter or longer refrigerant lines or a different indoor coil are used, the charge will have to be adjusted.
  • Page 8: Sequence Of Operation

    Table 2—R- -410A Required Liquid Line Temperature MEASURED RATING PLATE (REQUIRED) SUBCOOLING TEMPERATURE _F (_C) LIQUID PRESSURE 6 ( --- 14) 8 ( --- 13) 10 ( --- 12) 12 ( --- 11) 14 ( --- 10) 16 ( --- 9) (psig) °F °C...
  • Page 9 R- -410A REFRIGERANT QUICK REFERENCE GUIDE S R- -410A refrigerant operates at 50- -70 percent higher pressures than R- -22. Be sure that servicing equipment and replacement components are designed to operate with R- -410A refrigerant. S R- -410A refrigerant cylinders are rose colored. S Recovery cylinder service pressure rating must be 400 psig, DOT 4BA400 or DOT BW400.
  • Page 10 Catalog No:IM---PH3A ---PH4A ---01 Copyright 2007 Payne Heating & Cooling S 7310 W. Morris St. S Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 06/07 Replaces: New Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

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Ph4a

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