Ford 2007 Econoline Supplement Manual

Ford econoline

Hide thumbs Also See for 2007 Econoline:

Owner's manual (265 pages)

Table of Contents

Quick Links

Need help?

Do you have a question about the 2007 Econoline and is the answer not in the manual?

Questions and answers

Summary of Contents for Ford 2007 Econoline

Page 2: Introduction
This information cannot be erased and will stay in the system’s memory even if the modification is removed. The Information can be retrieved by Ford Motor Company, Ford of Canada, and service and repair facilities when servicing your vehicle. This information may be used to determine if repairs will be covered by warranty.
Page 3 Introduction Guidelines. Using a Ford vehicle without the Ford ambulance preparation package to produce an ambulance voids the Ford warranty and could result in elevated underbody temperatures, fuel overpressurization and the risk of fuel expulsion and fires. To determine whether the vehicle is equipped with the Ford ambulance preparation package, inspect the information plate on the driver’s side door pillar.
Page 4 ON position, then determines how long the glow plugs will be on according to the EOT and BARO sensors. The required time for the glow plugs to be energized decreases as the engine oil temperature and barometric pressure increase. 2007 Econoline (eco) Supplement USA (fus)
Page 5 3,600 rpm. Maximum engine governed speed is 4,000 rpm depending on engine load. Excessive rpm can only be achieved by manually downshifting at too high of a vehicle speed. Operating the engine beyond the governed speed can cause severe engine damage. 2007 Econoline (eco) Supplement USA (fus)
Page 6: Instrument Cluster
DIESEL FUEL ONLY SELECT/RESET Glow plug pre-heat indicator: With the key in the ON position, the light will illuminate if glow plug heat is necessary as a starting aid. Wait until the light goes off 2007 Econoline (eco) Supplement USA (fus)
Page 7 Do not drain the water separator while the engine is running. Fuel may ignite if the separator is drained while the engine is running or the vehicle is moving. 2007 Econoline (eco) Supplement USA (fus)
Page 8 CHANGE FILTER mark for up to 400 km (250 miles) without damaging the engine or related components. However, the air filter element must be replaced at the earliest opportunity. Refer to Air filter restriction gauge later in this chapter for more information. 2007 Econoline (eco) Supplement USA (fus)
Page 9 Always use the underhood air filter restriction gauge to determine when the air filter element needs to be changed. The warning light on the instrument cluster should not be used exclusively for determining when the air filter element needs changing. 2007 Econoline (eco) Supplement USA (fus)
Page 10 Refer to the Engine air filter warning light in this chapter of the supplement. Engine boost gauge (if equipped): Indicates the amount of pressure in the engine. Driving with your pointer continuously at the high end of the scale may damage the engine. 2007 Econoline (eco) Supplement USA (fus)
Page 11: Driving
(see air cleaner decal). Such fluid could cause immediate explosive damage to the engine and possible personal injury. Do not add gasoline, gasohol or alcohol to diesel fuel. This practice creates a serious fire hazard and causes engine performance problems. 2007 Econoline (eco) Supplement USA (fus)
Page 12 For best results in cold weather, use Number 1–D diesel fuel or “winterized” Number 2–D diesel fuel which has an additive to minimize wax formation. 2007 Econoline (eco) Supplement USA (fus)
Page 13 Long periods of idling in cold weather can cause a buildup of heavy deposits of carbon and rust on valve stems causing them to stick, which in turn, can cause valve train damage. 2007 Econoline (eco) Supplement USA (fus)
Page 14 For this feature to be activated the truck must be in P (Park) (for automatic transmission), in neutral (for manual transmission) with the park brake applied and engine oil temperature below 158°F (70°C). This strategy raises the rpm to a 2007 Econoline (eco) Supplement USA (fus)
Page 15 Fuel level indication is delayed for several minutes when the tank selector switch is actuated. Fuel level indication can be obtained immediately by turning off and restarting the engine. 2007 Econoline (eco) Supplement USA (fus)
Page 16 17700 (8028) 10000 (4536) E-350 Cutaway 138” wheelbase, (single rear wheel) (9600 GVWR) 6.0L 4.10 20000 (9072) 10000 (4536) E-350 Cutaway 138” wheelbase, (dual rear wheel) (10700 GVWR) 6.0L 4.10 20000 (9072) 10000 (4536) 2007 Econoline (eco) Supplement USA (fus)
Page 17 6.0L* 4.88 28000 (12701) 30000 (13608) F–550 6.0L 4.30/4.88 26000 (11793) 26000 (11793) 6.0L* 4.88 28000 (12701) 33000 (14969) *With high capacity trailer tow package, see rear axle label to identify actual vehicle content. 2007 Econoline (eco) Supplement USA (fus)
Page 18 12500 (5670) 1250 (567) receiver distributing Towing trailers beyond the maximum tongue weight exceeds the limit of the towing system and could result in vehicle structural damage, loss of vehicle control and personal injury. 2007 Econoline (eco) Supplement USA (fus)
Page 19: Roadside Emergencies
Note: This vehicle has two frame-mounted batteries located on the passenger side frame rail, behind the front passenger door. A battery positive (+) jumper stud is located on the frame rail behind the rear most battery box. 2007 Econoline (eco) Supplement USA (fus)
Page 20 1. Connect the positive (+) jumper cable to the positive (+) jumper stud located on the passenger side frame rail of the disabled vehicle. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2007 Econoline (eco) Supplement USA (fus)
Page 21 2. Connect the other end of the positive (+) cable to the positive (+) terminal of the assisting battery. 3. Connect the negative (-) cable to the negative (-) terminal of the assisting battery. 2007 Econoline (eco) Supplement USA (fus)
Page 22 1. Start the engine of the booster vehicle and run the engine at moderately increased speed. 2. Start the engine of the disabled vehicle. 3. Once the disabled vehicle has been started, run both engines for an additional three minutes before disconnecting the jumper cables. 2007 Econoline (eco) Supplement USA (fus)
Page 23 1. Remove the jumper cable from the ground metal surface. Note: In the illustrations, lightning bolts are used to designate the assisting (boosting) battery. 2. Remove the jumper cable on the negative (-) connection of the booster vehicle’s battery. 2007 Econoline (eco) Supplement USA (fus)
Page 24 Reinstall the cap onto the jumper stud. After the disabled vehicle has been started and the jumper cables removed, allow it to idle for several minutes so the engine computer can relearn its idle conditions. 2007 Econoline (eco) Supplement USA (fus)
Page 25: Cleaning
• Never wash or rinse the engine while it is running; water in the running engine may cause internal damage. • Cover the highlighted areas to prevent water damage when cleaning the engine. • F–Super Duty 2007 Econoline (eco) Supplement USA (fus)
Page 26 Cleaning • E–Series 2007 Econoline (eco) Supplement USA (fus)
Page 27: Maintenance And Specifications
7. Engine coolant reservoir 8. Air filter assembly 9. Engine oil dipstick 10. Power distribution box The Fuel Conditioner Module (FCM) is located on the driver-side of the vehicle next to the transmission case. 2007 Econoline (eco) Supplement USA (fus)
Page 28 6. Brake fluid reservoir 7. Clutch fluid reservoir (if equipped) 8. Power distribution box 9. Battery (dual batteries shown) 10. Power steering fluid reservoir 11. Air filter assembly 12. Engine oil dipstick 13. Windshield washer fluid reservoir 2007 Econoline (eco) Supplement USA (fus)
Page 29 Use only recommended fuel, lubricants, fluids and service parts conforming to Ford specifications. Motorcraft parts are designed and built for best performance in your vehicle. FUEL REQUIREMENTS...
Page 30 The customer warranty may be void for any damage to the fuel tank or fuel system if the correct genuine Ford or Motorcraft fuel filler cap is not used. The fuel system may be under pressure. If the fuel filler cap is venting vapor or if you hear a hissing sound, wait until it stops before completely removing the fuel filler cap.
Page 31 Performance Improver, PM-17-A (U.S.) / PM-17-B (Canada) or equivalent. The customer warranty may be void from using additives that do not meet or exceed Ford specifications. Do not use alcohol based additives to correct fuel gelling. This may result in damage to the fuel injectors/system. Use Motorcraft Anti-Gel &...
Page 32 0.2 pints (100 cc) of water accumulates in the module. Replace the fuel filters with Motorcraft Part No. FD–4606. This part number includes filters and seals for both the engine-mounted filter and the FCM filter. 2007 Econoline (eco) Supplement USA (fus)
Page 33 HFCM/FCM. Fuel may ignite if the separator is drained while the engine is running or vehicle is moving. 2. Locate the HFCM and place an appropriate container under the drain port (see illustration). • F-Super Duty • E-Series 2007 Econoline (eco) Supplement USA (fus)
Page 34 1. Remove the fuel filter cap by turning counterclockwise. 2. Remove and discard the old fuel filter element. 3. Carefully clean the mating surfaces. Removal - FCM filter (E-Series) 1. Remove the fuel filter cap by turning counterclockwise. 2007 Econoline (eco) Supplement USA (fus)
Page 35 2. Remove and discard the old fuel filter element. 3. Carefully clean the mating surfaces. Removal - Engine-mounted fuel filter • F-Super Duty • E-Series 1. Remove the fuel filter cap by turning counterclockwise. 2007 Econoline (eco) Supplement USA (fus)
Page 36 OPERATING RANGE on the dipstick by adding oil as required. The distance from MIN to MAX or ADD to OPERATING RANGE on the dipstick represents 2.0 quarts (1.9L). Do not overfill. If the oil level exceeds MAX or OPERATING RANGE, oil consumption may result. 2007 Econoline (eco) Supplement USA (fus)
Page 37 For normal or severe service, use Motorcraft oil or an equivalent oil conforming to Ford Specification WSS-M2C171–D or API Service categories CI-4 PLUS, CI-4/SL or DHD-1. If CI-4 PLUS oil is not available CI-4 or CH-4 is acceptable.
Page 38 Engine oils with improved fuel economy properties (energy conserving) are currently available. If you use an energy conserving oil, be sure it meets the recommended Ford Specification, API service categories and SAE viscosity grades listed in the Lubricant Specifications chart later in this chapter.
Page 39 See the following section Engine lubrication for severe service operation for all severe duty restrictions. Use Ford Engine Oil Filter Part No. 3C3Z-6731–AA (FL–2016) or equivalent. These filters protect your engine by filtering harmful, abrasive or sludge particles. The FL–2016 filters particles significantly smaller than most available “will-fit”...
Page 40 • Change engine oil and filter every 5,000 miles (8,000 km). • Use Motorcraft oil or an equivalent oil conforming to Ford Specification WSS-M2C171–D or API categories, CI–4/SL, CI-4 PLUS or DHD-1. If CI-4 PLUS oil is not available CI-4 or CH-4 is acceptable.
Page 41 4. Disconnect the three latches and remove the air cleaner cover 5. Remove the air cleaner element. 6. To install, reverse the removal procedure. • F-Super Duty air filter element: 1. Release and flip the toggle clamps back. 2007 Econoline (eco) Supplement USA (fus)
Page 42 Front cover tabs must be disengaged from the slots before pulling it or damage to the air cleaner element will occur. 2007 Econoline (eco) Supplement USA (fus)
Page 43 10,000 lbs. (4,536 kg) GVWR (Gross Vehicle Weight Rating). The following statements concerning prohibited tampering acts and maintenance, and the noise warranty found in the Warranty Guide, are applicable to complete chassis cabs over 10,000 lbs. (4,536 kg) GVWR. 2007 Econoline (eco) Supplement USA (fus)
Page 44 FUELING Do not use starting fluid such as ether or gasoline in the diesel air intake system. Such fluids can cause immediate explosive damage to the engine and possible personal injury. 2007 Econoline (eco) Supplement USA (fus)
Page 45 • If all electrical connections are tight and you need assistance to start, refer to Jump starting in the Roadside Emergencies chapter of your Owner’s Guide (F-Super Duty ) or refer to the Jump starting section in the Roadside Emergencies chapter of this supplement (E-Series). 2007 Econoline (eco) Supplement USA (fus)
Page 46 Higher rated fuses or circuit breakers could allow circuit overloading in the event of a circuit malfunction, resulting in severe vehicle damage or personal injury due to fire. Refer to the Owner’s Guide for replacement of fuses. 2007 Econoline (eco) Supplement USA (fus)
Page 47 Refer to your Owner’s Automatic transmission Guide Includes heater and 5.0 quarts (4.7L) in coolant recovery. Includes 1 quart (1.0L) in engine oil filter. Use Motorcraft MERCON ATF, Motorcraft part number XT-2–QDX, meeting Ford specification MERCON . 2007 Econoline (eco) Supplement USA (fus)
Page 48 Premium Gold VC-7-B WSS-M97B51–A1 Engine Coolant (yellow-colored) Manual Motorcraft XT-2–QDX MERCON Transmission MERCON ATF Automatic Refer to Owner’s Guide transmission Refer to the engine oil specification chart located under Engine oil specifications in this chapter. 2007 Econoline (eco) Supplement USA (fus)
Page 49: Scheduled Maintenance Guide
Your Ford or Lincoln Mercury dealer, or Ford or Lincoln Mercury Quality Care Center has factory trained technicians who can perform the required maintenance using genuine Ford parts. They are committed to meeting your service needs and to assuring your continuing satisfaction.
Page 50 Every manufacturer develops these systems using different specifications and performance features. That’s why it’s important to rely upon your Ford or Lincoln Mercury dealership to properly diagnose and repair your vehicle. Ford Motor Company has recommended maintenance intervals for various parts and component systems based upon engineering testing.
Page 51 Lincoln Mercury dealership for all your vehicle’s needs. Get the most from your service and maintenance visits There are a lot of reasons why your Ford and Lincoln Mercury dealership is a great way to help keep your vehicle running great.
Page 52 With factory-trained technicians, and one-stop service from routine maintenance like oil changes and tire rotations to repairs like brake service, check out the value your Ford and Lincoln Mercury dealers can offer. WHICH MAINTENANCE SCHEDULE SHOULD YOU FOLLOW?
Page 53 500 miles (800 km) of new vehicle operation and after any wheel disturbance (tire rotation, changing a flat tire, wheel removal, etc.). ❑ Refer to Wheel Lug Nut Torque Specification in your Owner’s Guide for the proper lug nut torque specification. 2007 Econoline (eco) Supplement USA (fus)
Page 54: Normal Scheduled Maintenance And Log
In order to keep your vehicle running right, it is important that you have the systems on your vehicle checked regularly. This can help identify any potential issue before there are any problems. Ford Motor Company suggests the following multi-point inspection to be performed at every scheduled maintenance interval as the way to ensure your vehicle keeps running right.
Page 55 Change engine oil and replace oil filter ❑ EALER ALIDATION Perform multi-point inspection (recommended) ❑ Inspect tires for wear and rotate. ❑ Inspect air filter restriction gauge, replace filter as required RO#: P&A C ILEAGE 2007 Econoline (eco) Supplement USA (fus)
Page 56 Inspect brake pads, shoes, rotors, drums, brake lines and RO#: P&A C hoses and parking brake system. ❑ Inspect exhaust system and heat shields ILEAGE ❑ Check wheels for end play and noise ❑ Inspect and lubricate 4x4 front axle u-joints 2007 Econoline (eco) Supplement USA (fus)
Page 57 ❑ Change engine oil and replace oil filter ❑ EALER ALIDATION Perform multi-point inspection (recommended) ❑ Inspect tires for wear. ❑ Inspect air filter restriction gauge, replace filter as required RO#: P&A C ILEAGE 2007 Econoline (eco) Supplement USA (fus)
Page 58 Inspect brake pads, shoes, rotors, drums, brake lines and hoses and parking brake system. ILEAGE ❑ Inspect exhaust system and heat shields ❑ Check wheels for end play and noise ❑ Inspect and lubricate 4x4 front axle u-joints 2007 Econoline (eco) Supplement USA (fus)
Page 59 ❑ Change engine oil and replace oil filter ❑ EALER ALIDATION Perform multi-point inspection (recommended) ❑ Inspect tires for wear. ❑ Inspect air filter restriction gauge, replace filter as required RO#: P&A C ILEAGE 2007 Econoline (eco) Supplement USA (fus)
Page 60 ❑ Change engine oil and replace oil filter ❑ EALER ALIDATION Perform multi-point inspection (recommended) ❑ Inspect tires for wear. ❑ Inspect air filter restriction gauge, replace filter as required RO#: P&A C ILEAGE 2007 Econoline (eco) Supplement USA (fus)
Page 61 ❑ Change engine oil and replace oil filter ❑ EALER ALIDATION Perform multi-point inspection (recommended) ❑ Inspect tires for wear. ❑ Inspect air filter restriction gauge, replace filter as required RO#: P&A C ILEAGE 2007 Econoline (eco) Supplement USA (fus)
Page 62: Exceptions
❑ Rear axles and power take-off (PTO) units containing synthetic lubricant and light duty trucks equipped with Ford-design axles are lubricated for life. These lubricants are not to be checked or changed unless a leak is suspected, service is required or the axle assembly has been submerged in water.
Page 63: Special Operating Conditions And Log
Every 10,000 miles (16,000 km) or Change engine-mounted fuel filter and FCM/HFCM fuel 400 hours of engine operation filter (whichever comes first) Every 60,000 miles (96,000 km) Change transfer case fluid As required Change manual transmission fluid 2007 Econoline (eco) Supplement USA (fus)
Page 64 Inspect and lubricate steering and suspension ball joints Every 10,000 miles (16,000 km) or Change engine-mounted fuel filter and FCM/HFCM fuel 400 hours of engine operation filter (whichever comes first) As required Replace cabin air filter, if equipped 2007 Econoline (eco) Supplement USA (fus)
Page 65 Change engine oil and replace filter 200 hours of operation (whichever comes first) Every 10,000 miles (16,000 km) or Replace engine-mounted fuel filter and FCM/HFCM fuel 400 hours of operation (which ever filter comes first) 2007 Econoline (eco) Supplement USA (fus)
Page 66 EALER ALIDATION RO#: P&A C RO#: P&A C ILEAGE ILEAGE EALER ALIDATION EALER ALIDATION RO#: P&A C RO#: P&A C ILEAGE ILEAGE EALER ALIDATION EALER ALIDATION RO#: P&A C RO#: P&A C ILEAGE ILEAGE 2007 Econoline (eco) Supplement USA (fus)
Page 67 EALER ALIDATION RO#: P&A C RO#: P&A C ILEAGE ILEAGE EALER ALIDATION EALER ALIDATION RO#: P&A C RO#: P&A C ILEAGE ILEAGE EALER ALIDATION EALER ALIDATION RO#: P&A C RO#: P&A C ILEAGE ILEAGE 2007 Econoline (eco) Supplement USA (fus)
Page 68: Motorcraft Premium Gold Coolant Change Record
MAINTENANCE AND SERVICE RECORD See an authorized dealer This section of the guide is designed to allow your Ford or Lincoln Mercury dealer, or Ford or Lincoln Mercury Auto Care service center or other qualified service technician to record that the recommended service was completed at the appropriate mileage intervals.
Page 69 Next change due at this mileage => Today’s date goes here => Add 3 years + 00 / 00 / 03 Date of next change => P & A CODE whichever comes first R.O.# 2007 Econoline (eco) Supplement USA (fus)

Ford 2007 Econoline Supplement Manual

Quick Links

Table of Contents

Need help?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Ford 2007 Econoline

Summary of Contents for Ford 2007 Econoline

Table of Contents