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Potential
for Fire, Smoke
and Asphyxiation
Hazards
Incorrect installation,
adjustment,
or misuse of this burner could result in death, severe personal
injury, or substantial
property
damage.
To the
Homeowner
or Equipment
Owner:
•
Please read and carefully follow all instructions
provided in this manual regarding your
responsibilities
in caring for your heating
equipment.
Contact a professional,
qualified service agency
for installation, start-up or service work.
•
Save this manual for future reference.
To the Professional,
Qualified
Installer or
Service Agency:
*
Please read and carefully follow all instructions
provided in this manual before installing,
starting, or servicing this burner or heating
system,
The Installation must be made in accordance
with all state and local codes having jurisdiction,
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Table of Contents
Related Manuals for Beckett AF
Summary of Contents for Beckett AF
- Page 1 Potential for Fire, Smoke and Asphyxiation Hazards Incorrect installation, adjustment, or misuse of this burner could result in death, severe personal injury, or substantial property damage. To the Professional, Qualified Installer or To the Homeowner or Equipment Owner: Service Agency: •...
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Page 2: Table Of Contents
Typical Burner Sequence of Operation for GeniSys 7505 Control ..............Typical Burner Sequence of Operation for R7184P Control ................Start=up BurnedSet Combustion ......................18 Startup/checkout ............................... Set Combustion with Instruments ........................Perform Regular Maintenance ........................2o Parts Diagram ..............................22 Beckett Limited Warranty Information ....................24 Page 2 6104BAFG R04... - Page 3 This manual contains information that applies to both AF and AFG burners. These burners may appear to be basically identical, but there are differences in design and performance. Please review the comparison...
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Page 4: General Information
+1150 F. (+46 C.) Maximum ers. Temperature (See above Warning) Never try to convert an AF to an AFG or vice versa Moisture 5% to 95% RH, non-condensing and non-crystallizing Any design alteration will: Note 1: Approval agency listed rating for these bumers is 0.40 to 3.O0 •... -
Page 5: Notice Special Requirements
Please read and understand the manual supplied with • When contacting Beckett for service information this equipment. This equipment must be installed, ad- -- Please record the burner serial number (and justed and put into operation only by a qualified individu- have available when calling or writing). -
Page 6: Lnspectlprepare Installation Site
Ilnspect/Prepare installation Site inspect Chimney or Direct Vent System 5. No other appliance connection should be made to the same flue pipe. 6. The flue pipe should have an upward pitch toward Fire, Smoke & Asphyxia- the chimney of at least 1/4" per foot of length. It tion Hazard should fit tightly and should not project into the •... -
Page 7: Combustion Air Supply
Adequate Combustion Refer to separate instruction sheet supplied with and Ventilation Air Supply AF/AFG outside air kit for installation. This optional kit allows combustion air to be piped directly to the Required burner (Beckett part number 51747). Failure to provide... -
Page 8: Prepare The Burner
Inspect/Prepare |nstallation Site Table 4. AFG Reduced Firing Rates (with Prepare Burner LFRB) Low Firing Rate Baffle Burner head type Low Firing Rate Baffle installed The AFG Low Firing Rate Baffle (LFRB) reduces up to 0.65gph the air flow and pressure. The LFRB is sometimes F3or L1 up to 0.85gph used for firing rates under 1.00 gph as listed in... -
Page 9: Check/Adjust Electrodes
Servicing nozzle line assembly 1. When using the Beckett universal adjustable 1. Turn off power to burner before proceeding. flange, mount the air tube at a 2 ° downward 2. Disconnect oil connector tube from nozzle line. pitch unless otherwise specified by the appli- 3. -
Page 10: Check/Adjust 'Z' Dimension - F Heads
You will need to reset the "Z" dimension if you replace the air tube or nozzle line assembly. The Beckett Z gauge (part number Z-2000) is available to permit checking the F head "Z" dimension without removing the burner from the appli- ance. -
Page 11: Check/Adjust 'Z' Dimension - L & V Heads
Prepare Burner burners shipped with the air tube installed. Even if factory set, verify Figure 5. Check/Adjust 'Z' Dimension - L1 & changed. that the"Z" dimension has not been L2 Heads Usethe followingprocedureto adjustthe "Z" dimension,if it is not correct: Leading edge head... -
Page 12: Installing The Oil Tank & Supply System
Mount burner on app|iance Figure 8. - Inside Tank Gravity Feed System Figure 7. - Mounting Burner in Appliance If space between burner air tube and opening VENT 1-1/4" MiNiMUM exceeds 1/2 inch, pack _/_/_ burner opening with ce- _/4" PiPE ramic fiber refractory•... -
Page 13: Wire Burner
Wire burner Wire burner CAUTION Oil Supply Pressure Control Required Burner packaged with appliance Damage to the filter or pump seals could cause oil leakage and a fire hazard. Electrical Shock Hazard • The oil supply inlet pressure to the burner can= not exceed 3 psig. -
Page 14: Burner Control
Burner Controls GeniSys Model 7505 Centre| Wiring Explosion, Fire, Scald, Fire or Explosion Hazard and Burn Hazard All heating appliances must have Can cause severe injury, death, HIGH LIMIT protection to interrupt property damage. electrical power and shutdown burner if operating or safety controls •... -
Page 15: Typical Burner Sequence Of Operation For Genisys 7505 Control
Burner Contro|s Typical Burner Sequence of Operation for GeniSys 7505 Control. Refer to the appliance manufacturer's wiring diagram for actual specifications. Standby prime Pump Valve-on delay ignition Lockout Trial for Ignition carryover ° !-1 ! i Recycle Ignition Carryover: Once flame is established, Standby: The burner is idle, waiting for a call for heat. - Page 16 Burner Contro|s Figure 11a. = Interrupted ignition, valve-on delay Figure 11b. = Interrupted ignition, valve-on delay only (no motor-off delay) and motor-off delay SAFETY OPERATING LIMITS THERMOSTAT THERMOSTAT IGNITER LIMIT JUMPER OIL M_ TR-TW TERMINALS TR-TW TERMINALS LOCATED OPPOSITE LOCATED OPPOSITE SIDE OF CONTROL...
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Page 17: Typical Burner Sequence Of Operation For R7184P Control
Burner Contro|s Typical Burner Wiring & Burner Sequence of Operation for R7184P Control. Refer to the appliance manufacturer's wiring diagram for actual specifications. EQUIPMENT GROUND w_GROUND BURNER SCREW START WIRE LIMIT FROM APPLIANCE (FROM LIMIT CIRCUIT) R7184 BLACK SERIES (HOT) PRIMARY FROM WHITE... -
Page 18: Start=Up Burnedset Combustion
Note that if the thermostat short cycles or operates sume normal operation. improperly, it may require an isolation relay for proper operation. The Beckett A/C Ready Kit (part no. 51950U) Cad Cell Resistance indicator provides this function. Wiring instructions are included o During the burner Run state, click the reset button with the A/C Ready Kit. -
Page 19: Startup/Checkout
Startup/Checkout 4. After the 60 second recycle period, the control Startup / Checkout will try to restart the system. Explosion and Fire Hazard 5. After the 15 second lockout time, the control will lock out the burner and the reset button will Failure to follow these instructions flash. - Page 20 Perform regu|ar maintenance Recheck smoke level. It should be Zero. Step 4: CI Verify the nozzle is the one originally specified by This procedure provides a margin the appliance manufacturer and replace the noz- reserve air to accommodate variable zle with one having the exact specifications from conditions.
- Page 21 Use a Feeler Gauge to set • Use a feeler gauge to set the wheel-to-motor the gap to; gap, as shown below. (AF = 0.125 +1/64 inch, AF = 0.125 4-1/64 inch AFG = 0.030 +1/64 inch) AFG = 0.030 4-1/64 inch •...
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Page 22: Parts Diagram
For best performance specify genuine B_replacement parts These parts are unique to AF burners. Replace parts numbered 11 and 12 with the exact parts designated in the parts list. Page 22 6104BAFG R04... - Page 23 Hole Plug 5685 Pedestal Kit 2454 Coupling 2182602U Solenoid Valve Kit (delay) 31231U (AFG) Air Guide (AFG) 31841U (AF) Air Inlet Bell (AF) 52064xxU* Cover 2999U (AFG) Blower Wheel (AFG) 2459U (AF) Blower Wheel (AF) 21805U PSC Motor 4189 Mounting Screws...
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Page 24: Beckett Limited Warranty Information
Credit will be issued to the customer unless the returned equipment is determined by Beckett to be out of warranty or damaged by user, in which case the equipment will be scrapped. Note: Beckett is not responsible for any labor cost for removal and replacement of equipment.