Use & Care Guide Model: 5729581 Natural Gas Conversion Kit This Natural Gas Conversion Kit can be used ONLY with Dual Fuel™ grills. If you have questions or need assistance during assembly, please call 1-800-241-7548 (USA) or 1-800-387-6057 (Canada) To insure your satisfaction and for follow-up service, register your grill online at www.grillregistration.com...
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Failure to follow all instructions in this Use and Care Guide may lead to fire or CAUTION explosion, which could result in property damage, personal injury or death. For residential use only. Do not use for commercial cooking. Printed in USA 5729581 • 3498886 • 12-20-10...
CONNECTING YOUR GRILL TO THE NATURAL GAS SOURCE: TABLE OF CONTENTS 1. A professionally-installed shut-off valve between the supply Warning & Cautions ........2 piping and the socket is recommended, but not required, by the National Fuel Gas Code.
The appliance and its individual shut off valve must be USE AND CARE CON’T. disconnected from the gas supply piping system during any pressure testing on that system at test pressures in excess of 1/2 psig (3.5kPa). The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5kPa).
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Section A First, make sure all Control Knobs are in the OFF position, LP tank valve is closed, and Tank is disconnected from Regulator and removed from Grill. Next, open Lid and remove Warming Rack, Cooking Grates, and Heat Diffusers. Your Grill may differ from illustrations shown.
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Turn all grill knobs to OFF. Brush soapy solution onto areas where bubbles are shown in picture. If “growing” bubbles appear, there is a leak. Retighten connections. If leak cannot be stopped do not try to repair. Call Char-Broil for replacement parts.
Section B Remove Hitch Pins and remove Carryover Tubes. Remove Hitch Pins at back of Burners to detach Burners from Burner Brackets. Lift back of Burner while sliding Burner out of Firebox, disengaging burners from Valves. Burner Hitch Pin Front of Firebox Hitch Pin Carryover Tube...
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Section B Con’t. WARNING Bezels must be replaced one at a time. Removing more than one bezel at a time may cause misalignment of manifold. Pull the Tube Burner Control Knob off of Valve Stem. Remove two Screws and two Washers that secure Bezel to the Control Panel. Save removed Bezel for converting back to LP Tank Gas.
Section C Remove Hitch Pins and remove Carryover Tubes. Remove Hitch Pins at back of Burners to detach Burners from Burner Brackets. Lift back of Burner while sliding Burner out of Firebox, disengaging burners from Valves. Burner Hitch Pin Front of Firebox Hitch Pin Carryover Tube...
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Section C Con’t. WARNING Bezels must be replaced one at a time. Removing more than one bezel at a time may cause misalignment of manifold. Pull the Tube Burner Control Knob off of Valve Stem. Remove two Screws and two Washers that secure Bezel to the Control Panel. Save removed Bezel for converting back to LP Tank Gas.
Section D Remove Hitch Pins and remove Carryover Tubes. Remove Hitch Pins at back of Burners to detach Burners from Burner Brackets. Lift back of Burner while sliding Burner out of Firebox, disengaging burners from Valves. Burner Hitch Pin Front of Firebox Hitch Pin Carryover Tube...
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Section D Con’t. WARNING Bezels must be replaced one at a time. Removing more than one bezel at a time may cause misalignment of manifold. Pull the Tube Burner Control Knob off of Valve Stem. Remove two Screws and two Washers that secure Bezel to the Control Panel. Save removed Bezel for converting back to LP Tank Gas.
Section E Open Sideburner Lid and remove the Sideburner Grate. From beneath Sideburner Shelf, remove Wingnut. Remove Sideburner from Shelf. Sideburner Grate Sideburner Wingnut Using the provided Orifice Driving Tool, unscrew the Orifice from the end of the Sideburner Valve. Save removed Orifice and Orifice Driving Tool for converting back to LP.
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Section E Con’t. Pull the Sideburner Control Knob off of Valve Stem. Remove the existing Bezel by removing the two Screws and two Washers securing bezel to Shelf fascia. Save removed Bezel for converting back to LP Tank Gas. Install new Natural Gas Bezel (see illustration below) and press Control Knob back onto Valve Stem. Washer Screw Bezel...
Section F Remove Hitch Pins and remove Carryover Tubes. Remove Hitch Pins at back of Burners to detach Burners from Burner Brackets. Lift back of Burner while sliding Burner out of Firebox, disengaging burners from Valves. Burner Hitch Pin Front of Firebox Hitch Pin Carryover Tube...
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Section F Con’t. WARNING Bezels must be replaced one at a time. Removing more than one bezel at a time may cause misalignment of manifold. Pull the Tube Burner Control Knob off of Valve Stem. Remove two Screws and two Washers that secure Bezel to the Control Panel. Save removed Bezel for converting back to LP Tank Gas.
TROUBLESHOOTING TROUBLESHOOTING EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Emergencies Possible Cause...
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