Char-Broil 4539937 Use And Care Manual
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Char-Broil 4539937 Use And Care Manual

Char-Broil 4539937 Use And Care Manual

Natural gas conversion kit
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CONVERSION KIT
This Natural Gas Conversion Kit can be used ONLY with
If you have questions or need assistance during assembly, please call 1-800-241-7548
WARNING
•
Read and follow all Safety Assembly
and Use and Care Instructions in this
Guide before assembling and cooking
with this grill.
•
Failure to follow all instructions in this
Use and Care Guide may lead to fire or
,
explosion which could result in property
,
damage personal injury or death
The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®;
BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go®
Express®; Grill Lovers®; H20 Smoker®; Keepers of the Flame®; New Braunfels Smoker Company®; Oklahoma Joe's®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Precision Flame®; Quantum®; Santa
Fe®; Sear and Grill®; Sierra®; Signature Series®; The Big Easy®; The Minute Grill®; Trentino®; Wild West Tradition®; and the following marks:
The following are trademarks of W.C. Bradley Co.: Commercial Series™; Designer Series™; Grill2Go® Advantage™; Longhorn™; Double Chef™; QuickSet™; Ready When You Are™; Hog and Yard
Bird™; You Bring the Party™; SureFire™; Universal Grill Parts™
TEC™ is a trademark of Tec Infrared Grills.
Protected under one or more of the following U.S. Patents: 4,989,579; 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,114,666; 6,135,104; 6,209,533; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473;
6,749,424; 6,863,100; 6,935,327; 6,951,213; 6792,935; 7,047,590; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587;
D417,588; D422,516; D423,876; D428,303; D430,772; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616;
D448,975; D449,492; D450,544; D451,759; D454,028; D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943;
D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413;
D498,523; D500,359; D504,048; D530,098; D535,000; Canada: 87,743; 87,744; 97,504; 99,355; 102,037; 104,200; 2,315,567; 2,336,036; France: 010,231; 010,422; 010,590; 010,849; 1,089,646; Germany: 1,089,646; South Korea: 384,565; China:
99,127,066.5; United Kingdom: 2,099,402; 1,089,646. Other Patents Pending.
© 2008 W.C. Bradley Company
© 2008 Char-Broil, LLC
• Columbus, GA 31902 •
NATURAL GAS
Model # 4539937
FOR OUTDOOR USE ONLY
Dual Fuel™ grills.
,
.
Estimated assembly time: 45-60 minutes
Printed in USA
• Assembly Instructions © 2008
,
®
®
Natural Gas Conversion Kit 4539937 •
TM REVISION 00
3499893
•11/04/08

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Summary of Contents for Char-Broil 4539937

  • Page 1 Estimated assembly time: 45-60 minutes The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Char-Broil®; America's Legendary Barbeque Company®; American Gourmet®; Bandera®; BrushHawg®; CB940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; DiamondFlame®; Everybody Grills®; Everybody Outside®; FastStart®; Fireball®; Firenzy®; FlavorMaster®; Grill2Go®; Grill2Go®...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS USE AND CARE For Your Safety ........2 Natural Gas Connections and Service Regulators Above 1/2 psi.

  • Page 3: Installation Safety Precautions

    WARNING WARNING Do not attempt to repair or alter the CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using hose/valve/regulator for any “assumed” defect. Any this product contain chemicals known to the State of modification to this assembly will void your warranty California to cause cancer, birth defects, and other and create the risk of a gas leak and fire.

  • Page 4: Use And Care

    USDA Safe Minimum Internal Temperatures USE AND CARE Fish 145 F ° Pork 160 F ° DANGER Egg Dishes 160 F ° Steaks and Roasts of Beef, NEVER store a spare cylinder under or near the applience Veal or Lamb 145 F °...
  • Page 5 LP Cylinder LP Cylinder Exchange Many retailers that sell grills offer you the option of replacing The LP cylinder used with your grill must meet the following your empty LP cylinder through an exchange service. Use only requirements: those reputable exchange companies that inspect, precision fill, 1.
  • Page 6 Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to assembly section of your grill manual). 2. Turn all control knobs to the OFF position. 3. Turn LP cylinder OFF by turning hand wheel clockwise to a Full Stop.
  • Page 7 Leak Testing Valves, Hoses and Regulator WARNING Turn all control knobs to the OFF position. 2. Be sure regulator is tightly connected to LP cylinder. For Safe Use of Your Grill and to Avoid Serious 3. Completely open LP cylinder valve by turning hand wheel Injury: counterclockwise.
  • Page 8 Ignitor Lighting Safety Tips - Before opening LP cylinder valve, check the coupling nut for Do not lean over grill while lighting. tightness. Light burners one at a time. - When grill is not in use, turn off all control knobs and LP cylinder 1.

  • Page 9: Spider Alert

    Burner Flame Check 5. If “growing” bubbles appear, there is a leak. Close gas source immediately and tighten connection. If leaks cannot Remove cooking grates and troughs. Light burners, rotate knobs be stopped do not try to repair. Call for replacement parts. from .
  • Page 10 General Grill Cleaning(con’t.) We suggest three ways to clean the burner tubes. Use the one easiest for you. Plastic parts: Wash with warm soapy water and wipe dry. Do A. Bend a stiff wire (a light weight coat hanger works well) not use citrisol, abrasive cleaners, degreasers or a concentrated into a small hook.
  • Page 11 When the quick disconnect socket and the gas hose are connected, This unit should be hard plumbed using components that a valve in the socket opens automatically to permit full gas flow. meet National Fuel Gas Code. When the gas hose is disconnected, the valve in the socket instantly and positively shuts off the flow of gas.

  • Page 12: Parts List/ Parts Diagram

    Note: Illustrations are not to scale. PARTS LIST/DIAGRAM Qty. Description Part No. A ..3 ..Main Burner Natural Gas Bezel..........80004350 B .
  • Page 13 Main Burner Conversion First, make sure all control knobs are in the OFF position, LP tank valve is closed, and tank is disconnected from regulator and removed from grill. - Next, from rear of grill, remove grease pan.. Grease Pan Remove LP tank Heat Shield - Open the cabinet doors.
  • Page 14 Main Burner Conversion (Cont.) Remove Grill Bottom Pan - Using a #2 Phillips screwdriver, remove the six #8x3/8” screws that attach the Grill Bottom Pan to the underside of grill - Holding the front of the Grill Bottom Pan, rotate it down and pull it forward to remove it. - Place the Grill Bottom Pan on the bottom shelf for storage.
  • Page 15 Main Burner Conversion (Cont.) Remove LP Orifices Pull the Orifice Holder and the gas tubing away from the Burner Flange. The gas tubing is flexible and will allow sufficient clearance to complete this conversion. DO NOT twist or crimp the Gas Tubing. To do so may result in Gas Leakage. Using an adjustable wrench, not provided, place the wrench securely on the Orifice Holder in the area shown below.

  • Page 16: Main Burner Assembly

    Main Burner Conversion (Cont.) - Using a #2 Phillips screwdriver, reinstall the two #8x3/8” screws that attach the Orifice Holder to the burner flange. Repeat for each Orifice Holder. DO NOT over-tighten the Orifice Holder screws. Burner Flange Re-install 2 #8x3/8” screws into Burner Flange.

  • Page 17: Natural Gas Hose Conversion

    Main Burner Conversion (Cont.) Reinstall Grill Bottom Pan - Holding the front of the Grill Bottom Pan, rotate it up and push it backwards to reposition the Grill Bottom Pan. - Using a #2 Phillips screwdriver, reinstall the six #8x3/8” screws that attach the Grill Bottom Pan to the underside of grill. DO NOT over- tighten the screws.
  • Page 18 Natural Gas Hose Conversion (Con’t.) - Secure the Natural Gas Hose Assembly using an adjustable wrench, not provided, to Manifold Connection. Manifold Connection Natural Gas Hose Assembly Main Burner Conversion (Cont.) Reinstall LP tank Heat Shield - Insert tabs without screw holes(at rear of heat shield) into back panel slots. - Align the tabs with screw holes at the front of the heat shield to the door brace.

  • Page 19: Sideburner Conversion

    Main Burner Conversion (Cont.) Reinstall Grease Pan - Reinstall Grease Pan into the rear of the grill. Grease Pan Sideburner Conversion - Open the sideburner cover. Remove the cooking grate. - Pull the sideburner control knob off the valve stem. Remove the existing bezel by removing the two screws and two lock washers securing bezel to shelf fascia.
  • Page 20 Sideburner Conversion (Con’t.) - Remove the wingnut from the burner as Shown in illustration A. - Remove the Ignitor wire from the electrode as Shown in illustration B. - Remove the burner from the sideburner pan as Shown in illustration C. Sideburner Sideburner Drip Pan Wingnut...

  • Page 21: Sideburner Conversion

    Sideburner Conversion (Con’t.) - Reinstall the burner as Shown in illustration A. - Make sure the burner tube is properly aligned with the sideburner valve as Shown in illustration B. - Reinstall the wingnut to the burner stud. Attach the ignitor wire to the electrode as Shown in illustration C.

  • Page 22: Troubleshooting

    EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution • Damaged hose. Gas leaking from • Turn off gas at at source. If anything but burned, replace parts. If cracked/cut/burned burned, discontinue use of product until a plumber has investigated hose.
  • Page 23 Notes:...
  • Page 24 Columbus, GA 31902 Assembly Instructions © 2008 Char-Broil, LLC ®...

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