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Use and Care Guide
Liquid Propane Gas Grill with Infrared Cooking System
Sears Model No. 415.16650900
This Grill is for Outdoor Use Only
WARNING
Read and follow all Safety, Assembly,
•
and Use and Care Instructions in this
Guide before assembling and cooking
with this grill.
Failure to follow all instructions in this
•
Use and Care Guide may lead to fire or
explosion, which could result in property
damage, personal injury or death.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
©2008 Sears, Roebuck and Co., All Rights Reserved
SAVE THESE INSTRUCTIONS!
Safety
•
Parts
•
Use and Care
•
Assembly
•
Assembly Questions?
Call 1-800-241-7548
Tools needed for assembly:
Adjustable wrench (not provided)
Screwdriver (not provided)
7/16" Combination wrench (not provided)
Printed in China
464222209 • 80019045 • 11-18-08
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Summary of Contents for Kenmore 415.16650900
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Page 1: Save These Instructions
Use and Care Guide Liquid Propane Gas Grill with Infrared Cooking System Sears Model No. 415.16650900 This Grill is for Outdoor Use Only Safety • WARNING Parts • Use and Care • Read and follow all Safety, Assembly, • Assembly •... -
Page 2: For Your Safety
DANGER WARNING CALIFORNIA PROPOSITION 65 If you smell gas: 1. Combustion by-products produced when using 1. Shut off gas to the appliance. this product contain chemicals known to the State of 2. Extinguish any open flame. California to cause cancer, birth defects, and other 3. -
Page 3: Table Of Contents
Repair Protection Agreements Congratulations on making a smart purchase. Your new Kenmore® product is designed and manufactured for years of All warranty coverage is void if this grill is ever used for dependable operation. But like all products, it may require repair commercial or rental purposes. -
Page 4: Use And Care
LP Tank USE AND CARE • The LP Tank used with your grill must meet the following requirements: • Use LP Tanks only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. - Page 5 LP Tank Exchange Connecting Regulator To The LP Tank 1. LP tank must be properly secured onto grill. (Refer to • Many retailers that sell grills offer you the option of replacing your empty LP tank through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.
- Page 6 Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP tank. 3. Completely open LP tank valve by turning OPD hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately.
- Page 7 Safety Tips WARNING Before opening LP cylinder valve, check the coupling nut for tightness. When grill is not in use, turn off all control knobs and LP cylinder valve. For Safe Use of Your Grill and to Avoid Serious Never move grill while in operation or still hot. Injury: Use long-handled barbecue utensils and oven mitts to avoid •...
- Page 8 Sideburner Match Lighting WARNING 1. Turn OFF all burner control valves. 2. Open the sideburner lid. Turn controls and gas source or tank OFF when not Turn on gas at LP cylinder. in use. 3. Place lit match near burner. 4.
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Page 9: Spider Alert
•Stainless steel surfaces: To maintain your grill’s high quality CAUTION appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use. Baked-on grease deposits may require the use of an abrasive plastic cleaning pad. - Page 10 We suggest three ways to clean the burner tubes. Use the one Storing Your Grill easiest for you. •Clean cooking grates. (A) Bend a stiff wire (a light weight coat hanger works well) •Store in dry location. into a small hook. Run the hook through each burner •When LP tank is connected to grill, store outdoors in well- tube several times.
- Page 11 ® The Kenmore Infrared grill is designed to cook just as e ff i ciently using 1 burner or zone as it does when utilizing all burners. This method allows you the option of cooking small amounts of food without having to heat up your entire grill. In order to utilize this method simply pre-heat your grill using only the desired burner.
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Page 12: Light Operation Instructions
Grill Halogen Light LIGHT OPERATION INSTRUCTIONS 1. Make sure light switch on the control panel is in the “OFF” position. 2. Connect light plug to an extension cord, then put the extension cord plug into the outlet on the wall. 3. -
Page 13: Cleaning The Lens
Cleaning the Lens 1. Prior to cleaning, make sure the light switch is in the “OFF” position and the light plug is disconnected from the power supply. 2. Do not clean the glass lens when warm. Allow to cool before cleaning. Sudden change in temperature may cause cracking of the glass lens. -
Page 14: Parts List
NOT Pictured Key Qty Description Part Number 2 RUBBER BUMPER, 80006983 … 1 CASTER WRENCH 80000283 RECTANGULAR, F/ LID 1 LOGO PLATE, KENMORE 80010544 … 1 HARDWARE PACK 80006699 1 HARDWARE F/ TOP LID 80017592 … 1 ASSEMBLY MANUAL, 80019045... -
Page 15: Parts Diagram
PARTS DIAGRAM 464222209 • 15... -
Page 16: Assembly
ASSEMBLY Screw in the two locking casters at the rear of the bottom shelf and the two fixed casters at the front and tighten with the caster wrench provided. Fixed caster Locking Caster Bottom shelf Attach side panels to bottom shelf using three 1/4-20x1/2”... - Page 17 Attach light adapter to back panel using four #8-32x3/8” screws, 4mm lock washers, 4mm flat washers and #8 nuts, shown A. Place lower back panel between side panels at rear of bottom shelf. Secure lower back panel to side panels using two 1/4-20x1/2”...
- Page 18 Insert front brace under control panel and between cart side panels. Secure using two 1/4-20x1½” screws, 7mm lock washers on each side. NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED AS ILLUSTRATED BELOW. 7mm Lock washer Qty.4 1/4-20x1½” screw Qty.4 7mm Lock 1/4-20x1½”...
- Page 19 Attach left side lower fascia to left side upper fascia using three #10x3/8” screws, 5mm lock washers and 5mm flat washers, shown A. Remove the three screws and washers that are attached on left side of firebox front, shown B. Insert flange on left side shelf into side shelf brackets on side of firebox, shown C.
- Page 20 Attach debris collector panel to upper back panel using four #10x3/8” screws, 5mm flat washers, 5mm lock washers, and #10 nuts, shown A. On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in screw and 7mm lock washer on each side.
- Page 21 First, remove the two screws and lock washers already attached to the sideburner valve bracket. Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Secure using lock washers and screws that were removed from bracket. Next, place sideburner bezel over valve stem on front side of fascia.
- Page 22 Under sideburner shelf, attach sideburner ignitor wire to electrode, shown A. Place sideburner grate onto sideburner shelf, aligning grate legs with holes in shelf, shown B. Electrode Sideburner grate Sideburner Ignitor Wire Inside the cart left, connect the adapter wire harnesses to the light wire harnesses as shown. Light wire harness Adapter wire harness Lower back panel...
- Page 23 Inside of cart, insert rear shield tabs into slots next to grease tray opening on upper back panel, shown A. Attach front shield tabs(with holes) under front brace with two #8x3/8” self-tapping screws, shown B. self-tapping screw #8x3/8” Qty. 2 Note: some parts omitted front tab rear tab...
- Page 24 Release the cap and nut from electronic ignition module. Attach electronic ignition module and heat shield to the cart left side panel with the nut, shown A. Insert AA battery into ignition module, negative ( ) end first. Then put on the cap, shown B. Connect each of the wires from the main burner electrodes, and sideburner electrode into the back of the Electronic Ignition Module.
- Page 25 Put divider panels between burners, shown A. Secure divider panels to firebox front using two #8x3/8” self-tapping screws, shown B. Secure divider panels to firebox rear using two #8x3/8” self-tapping screws, shown C. self-tapping screw #8x3/8” Qty. 4 Divider panel #8x3/8”...
- Page 26 Place Emitter plates in the firebox. Emitter Plates Insert temperature gauge stem into the bigger hole on the black panel,shown A. Make sure the gauge is pushed in as far as it will go, then push the gauge downward until it clips into the panel, as shown in B/C.
- Page 27 Place cooking grates onto the firebox as shown. Make sure to put taller end at rear of fire box. Rear of grate Cooking grate Insert the two wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox.
- Page 28 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill.
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Page 29: Troubleshooting
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from •Damaged hose. •Turn off gas at LP cylinder or at source on natural gas systems. If cracked/cut/burned anything is burned, replace valve/hose/regulator. - Page 30 Troubleshooting (continued) Problem Possible Cause Prevention/Solution ELECTRONIC IGNITION: Burner(s) will not light using ignitor. •No spark, no ignition noise. • See Section I of Electronic Ignition System on the next page. (See Electronic Ignition Troubleshooting also) •No spark, some ignition noise. •...
- Page 31 Troubleshooting - Electronic Ignition Problem (Ignition) Possible Cause Check Procedure Prevention/Solution SECTION I No sparks appear at •Battery not installed •Check battery orientation. •Install battery (make sure that “+” and “–” any electrodes when properly. connectors are oriented correctly, with “+” end up and “–”...
- Page 32 Get it fixed, at your home or ours! Your Home For expert troubleshooting and home solutions advice: www.managemyhome.com For repair – in your home – of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories and owner’s manuals that you need to do-it-yourself.