Microchip Technology MCP1630 User Manual
Microchip Technology MCP1630 User Manual

Microchip Technology MCP1630 User Manual

Li-ion multi-bay battery charger
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MCP1630 Li-Ion Multi-Bay
Battery Charger
User's Guide
© 2005 Microchip Technology Inc.
DS51515A

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Summary of Contents for Microchip Technology MCP1630

  • Page 1 MCP1630 Li-Ion Multi-Bay Battery Charger User’s Guide © 2005 Microchip Technology Inc. DS51515A...
  • Page 2 Select Mode, Smart Serial, SmartTel, Total Endurance and WiperLock are trademarks of Microchip Technology Incorporated in the U.S.A. and other countries. SQTP is a service mark of Microchip Technology Incorporated in the U.S.A. All other trademarks mentioned herein are property of their respective companies.
  • Page 3: Table Of Contents

    Chapter 1. Product Overview ..................5 1.1 Introduction ..................... 5 1.2 What is the MCP1630 Li-Ion Multi-Bay Battery Charger? ......6 1.3 What the MCP1630 Li-Ion Multi-Bay Battery Charger Kit Includes ....6 Chapter 2. Installation and Operation ................7 2.1 Introduction ..................... 7 2.2 Features ......................
  • Page 4 MCP1630 Li-Ion Multi-Bay Battery Charger User’s Guide NOTES: © 2005 Microchip Technology Inc. DS51515A-page iv...
  • Page 5: Preface

    • Customer Support • Document Revision History DOCUMENT LAYOUT This document describes how to use the MCP1630 Li-Ion Multi-Bay Battery Charger. The manual layout is as follows: • Chapter 1. “Product Overview” – Important information about the MCP1630 Li-Ion Multi-Bay Battery Charger.
  • Page 6: Conventions Used In This Guide

    { ... RECOMMENDED READING This user's guide describes how to use MCP1630 Li-Ion Multi-Bay Battery Charger. Other useful documents are listed below. The following Microchip documents are avail- able and recommended as supplemental reference resources. MCP1630 Data Sheet, “High-Speed, Microcontroller-Adaptable, Pulse Width Modulator”, (DS21896)
  • Page 7 The Development Systems Information Line numbers are: 1-800-755-2345 – United States and most of Canada 1-480-792-7302 – Other International Locations DOCUMENT REVISION HISTORY Revision A (March 2005) • Initial Release of this Document. © 2005 Microchip Technology Inc. DS51515A-page 3...
  • Page 8 MCP1630 Li-Ion Multi-Bay Battery Charger User’s Guide NOTES: © 2005 Microchip Technology Inc. DS51515A-page 4...
  • Page 9: Chapter 1. Product Overview

    The MCP1630 Li-Ion Multi-Bay Battery Charger is intended for use in pseudo-smart battery charger applications in conjunction with battery packs containing Microchip’s PS700 Battery Monitor. Standard battery packs can be utilized as well. The MCP1630 Li-Ion Multi-Bay Battery Charger provides a constant-current, constant-voltage charge with preconditioning, cell temperature monitoring and battery pack fault monitoring.
  • Page 10: What Is The Mcp1630 Li-Ion Multi-Bay Battery Charger

    This board utilizes Microchip’s MCP1630 (High-speed PWM MSOP8), MCP6292 (Dual Op Amp MSOP8) and PIC18F2410 (Flash MCU SOIC28). The input voltage range for the MCP1630 Li-Ion Multi-Bay Battery Charger is 10V to 28V. The output is capable of charging at a fast-charge rate of 2A constant current.
  • Page 11: Chapter 2. Installation And Operation

    External signals include the input oscillator, the reference voltage, the feedback voltage and the current sense. The output signal is a square-wave pulse. The power train used for the MCP1630 is a SEPIC.
  • Page 12: Getting Started

    MCP1630 Li-Ion Multi-Bay Battery Charger User’s Guide GETTING STARTED The MCP1630 Li-Ion Multi-Bay Battery Charger is fully assembled and tested for charging single-cell, Li-Ion battery packs with the recommended charge profile for Li-Ion batteries. This board requires the use of an external input voltage source (+10V to +28V) and external load (battery or simulated battery load).
  • Page 13 Installation and Operation Apply the load to a battery header. 1. To apply a load to the MCP1630 Li-Ion Multi-Bay Battery Charger, the positive side of the load (B+) should be connected to pin 1 of JP1 or JP3. The negative side of the load (B-) should be connected to pin 5 of JP1 or JP3.
  • Page 14 MCP1630 Li-Ion Multi-Bay Battery Charger User’s Guide NOTES: © 2005 Microchip Technology Inc. DS51515A-page 10...
  • Page 15: Appendix A. Schematic And Layouts

    MCP1630 LI-ION MULTI-BAY BATTERY CHARGER USER’S GUIDE Appendix A. Schematic and Layouts INTRODUCTION This appendix contains the following schematics and layouts for the MCP1630 Li-Ion Multi-Bay Battery Charger: • Board Schematic (Sheets 1 and 2) • Board – Assembly Drawing •...
  • Page 16: Board Schematic - Sheet 1

    MCP1630 Li-Ion Multi-Bay Battery Charger User’s Guide BOARD SCHEMATIC – SHEET 1 © 2005 Microchip Technology Inc. DS51515A-page 12...
  • Page 17: Board Schematic - Sheet 2

    Schematic and Layouts BOARD SCHEMATIC – SHEET 2 © 2005 Microchip Technology Inc. DS51515A-page 13...
  • Page 18: Board - Assembly Drawing

    MCP1630 Li-Ion Multi-Bay Battery Charger User’s Guide BOARD – ASSEMBLY DRAWING © 2005 Microchip Technology Inc. DS51515A-page 14...
  • Page 19: Board - Top Layer

    Schematic and Layouts BOARD – TOP LAYER © 2005 Microchip Technology Inc. DS51515A-page 15...
  • Page 20: Board - Mid-Layer 1

    MCP1630 Li-Ion Multi-Bay Battery Charger User’s Guide BOARD – MID-LAYER 1 © 2005 Microchip Technology Inc. DS51515A-page 16...
  • Page 21: A.7 Board – Mid-Layer 2

    Schematic and Layouts BOARD – MID-LAYER 2 © 2005 Microchip Technology Inc. DS51515A-page 17...
  • Page 22: Board - Bottom Layer

    MCP1630 Li-Ion Multi-Bay Battery Charger User’s Guide BOARD – BOTTOM LAYER © 2005 Microchip Technology Inc. DS51515A-page 18...
  • Page 23: Appendix B. Bill-Of-Materials (Bom)

    MCP1630 LI-ION MULTI-BAY BATTERY CHARGER USER’S GUIDE Appendix B. Bill-Of-Materials (BOM) TABLE B-1: BILL-OF-MATERIALS (BOM) Reference Description Mfgr. Part Number C1, C15 1 µF, X7R Ceramic, 50V, 1206 TDK Electronic Co., C3216X7R1H105K ® C2, C3, C13, 10 µF, Y5U Ceramic, 50V, 1210...
  • Page 24 MCP1630 Li-Ion Multi-Bay Battery Charger User’s Guide TABLE B-1: BILL-OF-MATERIALS (BOM) (CONTINUED) Reference Description Mfgr. Part Number R5, R8, R9, R27, 1.00 kΩ, 1/10W, Chip Resistor, 0805 Panasonic ERJ-6ENF1001V R29, R37, R50, R53, R54, R56, R57, R59, R60, R6, R13, R14, 10.0 kΩ, 1/10W, Chip Resistor, 0805...
  • Page 25: Appendix C. Evaluation Board Firmware

    MCP1630 LI-ION MULTI-BAY BATTERY CHARGER USER’S GUIDE Appendix C. Evaluation Board Firmware DEVICE FIRMWARE For the latest version of the MCP1630 Li-Ion Multi-Bay Battery Charger firmware, visit our web site at www.microchip.com. Power-Up Initialize: Ports, Clocks, ADC PWM, IIC, and...
  • Page 26 Fax: 86-532-502-7205 Tel: 765-864-8360 Fax: 765-864-8387 Los Angeles Mission Viejo, CA Tel: 949-462-9523 Fax: 949-462-9608 San Jose Mountain View, CA Tel: 650-215-1444 Fax: 650-961-0286 Toronto Mississauga, Ontario, Canada Tel: 905-673-0699 Fax: 905-673-6509 10/20/04 © 2005 Microchip Technology Inc. DS51515A-page 22...

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