General Hand Crimp Tool (Hct) Information; Function Of Hct Ratchet; Scope Of Usage; Responsibilities Of User - Power Signal Group Hand Crimp Tool User Manual

General Hand Crimp Tool (HCT) information

Introduction
Power & Signal Group's HCTs have been designed to optimize crimp quality for low volume, repair, or
prototype usage. In North America and Asia, the HCTs may be ordered as individual die sets . In
Europe, the Middle East & Africa, the HCTs may be ordered pre-assembled or as individual
compo nents to crimp multiple Delphi Connection System terminals to various cable sizes. The HCT
is sold in one of two designs, both ensuring optimum crimp quality. Type 2 crimps pin and sleeve
terminals while Type 1 crimps blade and box terminals.

Function of HCT ratchet

The Power Signal Group HCT ratchet has detents. There are six audible "clicks" from opening to
closing. The crimp tool is designed to complete the full cycle of detents in order to assure a quality
crimp.
If it is necessary to open the HCT prior to full closure, press the handles together slightly. Turn the
emergency unlocking release clockwise (direction of the arrow) and open the handles
simultaneously.
NOTE: If the emergency release is utilized, the crimped terminal is not to be used.

Scope of usage

Power & Signal Group Hand Crimp Tools (HCT) have been developed for optimal crimping in:
• Low volume production
• Repair
• Field Service
• Prototyping
The HCT should not be used for other purposes. Repetitive Stress Injury (RSI) can result from a
prolonged use of manually powered hand crimp tools. Power & Signal Group hand crimp tools are
intended for occasional and low volume applications only. Please call Power & Signal Group for
availability of power applicator dies and equipment for high-volume applications.

Responsibilities of user

The operation, maintenance and service of the Power & Signal Group HCT requires a degree of
practice and skill. Each person who is working with the HCT must be familiar with the tool's operation
and follow the manual's instruction. Therefore, the instruction sheet must be constantly within reach
of the HCT. In addition, any other instructions resulting from current national regulations in terms of
health and safety should be maintained with the tool's instruction sheet. The user shall not make any
revisions to the HCT without the consent of the manufacturer or supplier. Before using the HCT, the
operator should conduct a visual inspection of the tool to verify that it is not damaged, maladjusted,
or otherwise malfunctioning. Power & Signal Group declines to accept any liability for damages that
occur due to inappropriate use of the HCT or disregard for the guidelines set forth in the tool's
insruction sheet. The user of the HCT is responsible for the quality of the crimp.

Note Regarding HCT manual dimensions

Dimensions provided in this HCT Usage Manual are in millimeters (mm). Figures and illustrations are
not drawn to scale.

HCT Power Assist Devices

Power & Signal Group can also recommend or, in limited instances, supply Pneumatic or Mechanical Assist devices for
use with standard PSG Hand Crimp Tools. For more information, please contact the technical support group for your
region.
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