Do you have a question about the Cutout Maker 1800 and is the answer not in the manual?
Questions and answers
Heidi McKern
August 7, 2025
The cutout maker has been shut off for the summer and I am the first one to turn it on. The message on the screen is the name of the machine and some numbers- v01.09-001. How do I get it started. When I push "Go" nothing happens.
Brady Worldwide, Inc. While every precaution has been taken in preparation of this document, Brady assumes no liability to any party for any loss or damage caused by errors or omissions or by statements resulting from negligence, accident or any other cause.
Standard Warranty Brady Worldwide, Inc., through its Varitronics business unit, warrants the equipment and accessories comprising ® the VariQuest™ Cutout Maker1800 will be free from defects in material and workmanship for one (1) year from the date of customer purchase. Original serial number must appear on product. Removal of serial numbers will void this warranty and any equipment and accessories that have been altered or modified in any way and are not as originally purchased will void this warranty.
• Never insert or remove the power plug with wet hands. Doing so may result in electrical shock. • Do not remove the gantry cover or base shroud from the Cutout Maker. Doing so may result in electrical shock. VariQuest™ Cutout Maker 1800...
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• Never disassemble or modify the Cutout Maker. Doing so may result in fire or electrical shock. If the Cutout Maker breaks down, turn off the power switch, remove the plug from the power socket and contact your Cutout Maker dealer. VariQuest™ Cutout Maker 1800...
• Choose from a variety of types and sizes of materials. VariQuest Design Center Software provides automatic setup selections for fonts, shapes and collections. With the VariQuest Cutout Maker and VariQuest Design Center Software, you can produce cutout shapes in every imaginable design. VariQuest™ Cutout Maker 1800...
The Cutout Maker comes with a Maintenance Kit that contains: • Blades (5-pack) • Blade/Chad Removal Tool • Tweezers • Tool Storage Pouch Upon completion of the registration form, the customer will receive a 20-credit Shape CD. Cutout Maker Maintenance Kit VariQuest™ Cutout Maker 1800...
Components and Specifications This chapter shows the locations of the major VariQuest Cutout Maker 1800 components and provides detailed system specifications. The following information is contained in this chapter: • “Cutout Maker Components” on page 2-2 - “Perspective View” on page 2-2 - “Side View”...
Lists cut job status (cutting, pause, error, etc.). Shows the options currently selected. Displays error messages and instructions. “STOP” button Pauses the cut job currently in process. Pressing “stop” while a job is paused cancels the job. “GO” button Starts the cut job selected. VariQuest™ Cutout Maker 1800...
All brand or product names used on this sheet are trademarks or registered trademarks of their respective companies or organizations. As part of our continuous improvement, we reserve the right to change this Technical Data Sheet without notice. VariQuest™ Cutout Maker 1800...
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Getting Started This chapter provides instructions for unpacking and setting up the VariQuest Cutout Maker 1800. Keep this guide near the Cutout Maker so it can be available for reference. The chapter contains these sections: • “Unpacking and Positioning the Cutout Maker” on page 3-2 - “Unpacking the Cutout Maker”...
Cutout Maker from the carton. To avoid personal injury, use proper lifting techniques when removing the Cutout Maker from the carton. Cardboard Cover End Cap (rear) Packing Foam End Cap (front) CM1800 Blade Assembly Foam Foam Cradle Gantry Rail Foam Shipping Container VariQuest™ Cutout Maker 1800...
To ensure proper functioning of the Cutout Maker on a work space, allow adequate space around the system as shown below. 2 in / 51 mm 2 in / 51 mm 2 in / 51 mm 2 in / 51 mm VariQuest™ Cutout Maker 1800...
Cutout Maker. 3. Plug the other end of the cord into an appropriate AC outlet. Wall Socket USB Cable Power Cord Receptacle Receptacle Power Switch 1 (ON) Power Cord 0 (OFF) Cutout Maker Power Plug VariQuest™ Cutout Maker 1800...
Maker before connecting the communication cables. Connecting to a VariQuest™ Design Center 1000 Mouse VariQuest Awards VariQuest Poster Maker 3600 (optional) Maker 400 Printer Available USB Port Keyboard (optional) VariQuest Cutout Maker 1800 VariQuest™ Cutout Maker 1800...
Cutout Maker. Power up the Cutout Maker and the computer, and install the VariQuest™ Design Center Software. Note: Refer to the separate VariQuest™ Design Center 1000 User’s Guide for software installation. USB Cable VariQuest™ Cutout Maker 1800...
Operating the Cutout Maker This chapter provides instructions for operating the Cutout Maker. The following information is contained in this chapter: • “Loading Material” on page 4-2 • “Typical Operating Sequence” on page 4-3 VariQuest™ Cutout Maker 1800...
Loading Material Before loading material on the VariQuest Cutout Maker 1800, you must choose the appropriate material type in the VariQuest Design Center Software. This software is installed on the VariQuest Design Center 1000 or on your PC. When you select the material type in the software, the Cutout Maker adjusts the output settings (blade depth, force and cutting speed) accordingly.
Typical Operating Sequence Important! The VariQuest Cutout Maker 1800 can be used only with the VariQuest Design Center Software. The VariQuest Design Center Software is installed on your VariQuest Design Center 1000 PC. See the separate manual for VariQuest Design Center Software user information.
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Care should be taken to NOT apply too much oil. Oil should not drip or pool. If too much oil is applied, remove excess with a clean cloth. See “Oil Gantry Rails” on page 5-10. VariQuest™ Cutout Maker 1800...
2. Open the gantry top cover, locate the blade holder/motor assembly and move it toward the middle of the gantry track. Gantry Top Cover Open Blade Holder/Motor Assembly (Position in center of track) 3. Rotate the blade holder 90° towards the front of the unit to gain access to the blade. Blade Holder VariQuest™ Cutout Maker 1800...
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5. Press the blade removal tool (shown below) over the blade and remove the blade from the blade holder. Hold a finger over the blade release button to prevent the blade from reseating. Press the cork end of the blade removal tool over the blade VariQuest™ Cutout Maker 1800...
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Position blade in blade holder 7. Set the power switch to 1 (ON) to activate the electromagnet that draws the blade into its fully seated position within the blade holder. Power Switch 1 (ON) 0 (OFF) VariQuest™ Cutout Maker 1800...
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8. Rotate the blade holder assembly 90° back to its operating position. Operating Position 9. Close the gantry top cover on the Cutout Maker. Close top cover VariQuest™ Cutout Maker 1800...
4. Slide the gantry forward and grasp the rear edge of the protective mat. Slide the mat out from between the channels on each side of the bed. Gantry in Cutting Mat Forward Position (slide to rear) Channel on each side of bed VariQuest™ Cutout Maker 1800...
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7. Continue sliding the mat forward until the guide slots on the leading edge of the mat are fully engag4ed with the guides on the front end of the bed. Guide Slots (front end of mat) Front end of Bed VariQuest™ Cutout Maker 1800...
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Gantry in Home Position Note: In some cases, you may rotate the protective mat to make use of surface area that is not worn. Either end of the mat may be inserted into the Cutout Maker. VariQuest™ Cutout Maker 1800...
Note: Take care not to apply too much oil. Oil should not drip or pool. Remove excess oil with a clean cloth. Upper Gantry Rail Lower Gantry Rail 3. Close gantry top cover. 5-10 VariQuest™ Cutout Maker 1800...
Keep a record of the steps you take when troubleshooting: The information may be useful to technical support or service personnel. • Use some other electrical device to confirm that the electrical outlet is working. • Ensure all connections are securely attached. VariQuest™ Cutout Maker 1800...
Excessively loud noise. Note: in each case listed below, follow 1. Verify that the Design Center 1000 or PC and the Cutout Maker 1800 is the 5 steps shown in the “Action turned on, and the power cord has been plugged in properly.
The information may be useful to the service personnel. 2. Contact your VariQuest™ Dealer for further instructions. If instructed to do so by your VariQuest™ Dealer, pack the Cutout Maker in the original carton. See “Unpacking the Cutout Maker” on page 3-2. VariQuest™ Cutout Maker 1800...
Need help?
Do you have a question about the Cutout Maker 1800 and is the answer not in the manual?
Questions and answers
The cutout maker has been shut off for the summer and I am the first one to turn it on. The message on the screen is the name of the machine and some numbers- v01.09-001. How do I get it started. When I push "Go" nothing happens.